Winding device for motor manufacturing
The winding device, constructed from components such as a support plate and the motor body, solves the problems of uneven wire winding and cumbersome operation in motor manufacturing. It achieves efficient, stable, and flexible wire winding, adapts to different winding volume requirements, and reduces operating difficulty and maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-03-13
AI Technical Summary
In the current motor manufacturing process, the winding device tends to wind in one position, which increases the wire thickness, makes it impossible to adjust the winding spacing on the winding rod, makes the operation cumbersome, and affects the winding effect.
By employing a support plate, motor body, rotating shaft, first baffle, winding rod, movable baffle, and fixed column, an efficient, stable, and flexible winding device is constructed. It achieves effective winding of wire through mechanical transmission, and increases friction through anti-slip textures or protrusions to prevent wire from slipping. The movable baffle and fixed column have buffering and shock absorption functions to adapt to different winding volume requirements.
It achieves efficient and stable wire winding, adapts to different winding volume requirements, reduces operational difficulty, extends equipment life, reduces maintenance costs, and improves winding efficiency and wire quality.
Smart Images
Figure CN223993616U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of winding devices, specifically a winding device for motor manufacturing. Background Technology
[0002] In the motor manufacturing process, the winding process is a crucial step that directly affects the motor's performance and efficiency. To achieve precise winding operations, manufacturers typically employ specialized winding devices.
[0003] In current technologies, it is easy to wind the wire in one position during online winding, which can lead to an increase in wire thickness. The winding spacing on the winding rod cannot be adjusted, making the operation cumbersome and affecting the winding effect.
[0004] Therefore, a winding device for motor manufacturing is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, a winding device for motor manufacturing is proposed.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The winding device for motor manufacturing of this utility model includes a supporting base, a support plate fixedly installed on the top of the supporting base, a motor body detachably installed on one side of the support plate, a rotating shaft connected to the output end of the motor body, the rotating shaft passing through the support plate, a first baffle fixedly connected to the end of the rotating shaft away from the motor body, a winding rod fixedly connected to the upper side of the first baffle, a second baffle fixedly connected to the end of the winding rod away from the first baffle, a movable baffle movably sleeved on the outer side of the winding rod, and fixed posts fixedly connected to the opposite sides of the movable baffle and the second baffle, and springs sleeved on the outer side of the fixed posts. By setting up the support plate, motor body, rotating shaft, first baffle, winding rod, movable baffle and fixed posts, an efficient, stable and flexible winding device is constructed, which can effectively wind up the wire, adapt to the needs of different winding amounts, and provide great convenience and flexibility for the operator.
[0007] Preferably, a protective pad is fixed inside the movable baffle, and the protective pad is in close contact with the outside of the winding rod. The use of a protective pad may also extend the service life of the winding rod and the movable baffle, reduce maintenance costs, and improve the reliability and working efficiency of the equipment. It is of great significance for protecting the winding mechanism and improving system performance.
[0008] Preferably, a movable shaft is fixedly connected to the end of the second baffle away from the first baffle. The movable shaft passes through the support plate and extends to the front side of the support plate. By setting the movable shaft, the operating performance of the winding device is optimized, and a more convenient and efficient winding experience is provided to the user.
[0009] Preferably, an anti-detachment bearing is fixedly connected to one end of the movable shaft located on the outside of the support plate; the setting of the anti-detachment bearing is an important innovation in the design of the winding equipment, which is of great significance for improving equipment performance, extending service life and optimizing user experience.
[0010] Preferably, a lifting column is fixedly connected above the support base, a telescopic rod is fixedly installed on the top of the lifting column, a fixing plate is fixedly installed on the opposite side of the telescopic rod, and limit rods are fixedly connected to the outer side of the fixing plate. By setting up the lifting column, telescopic rod and limit rods in a clever combination, not only is the practicality and flexibility of the winding equipment improved, but also a more efficient and safer winding solution is provided for users.
[0011] Preferably, a limiting baffle is fixedly installed on the upper side of the limiting rod. There are two limiting baffles, and a pair of limiting baffles are symmetrically arranged on both ends of the limiting rod. By setting the limiting baffles, not only is the problem of wire easily deviating during the winding process solved, but the winding efficiency and wire quality are also improved, providing users with a more reliable and efficient winding solution.
[0012] Preferably, a positioning bearing is installed at the connection between the fixed plate and the limiting rod; the limiting rod is rotatably connected to the fixed plate through the positioning bearing; by setting the positioning bearing and fixing it inside the fixed plate, precise positioning and support are provided for the rotation of the limiting rod, improving the stability and reliability of the winding equipment, simplifying the operation process, and providing users with a more efficient and convenient winding solution.
[0013] Preferably, a control switch is fixedly installed on the upper side of the support plate, and the control switch is connected to the support plate by a positioning rod. By setting the control switch, an intuitive and easy-to-operate control interface is provided, which reduces the difficulty of operation, improves work efficiency, enhances the flexibility and customizability of the device, and improves its safety and practicality.
[0014] The beneficial effects of this utility model are:
[0015] This utility model provides a winding device for motor manufacturing. By setting the motor body as a power source, the rotation of the driven rotating shaft drives the linkage of the first baffle and the winding rod. By utilizing the principle of mechanical transmission, the effective winding of the wire is achieved. The surface of the winding rod is usually designed with anti-slip textures or protrusions to increase the friction between the wire and the wire and prevent the wire from slipping or loosening during the winding process.
[0016] This utility model provides a winding device for motor manufacturing. By setting a movable baffle and a fixed column, the combination of the movable baffle and the fixed column has a certain buffering and shock absorption effect, which can reduce the impact force generated when the wire is wound to a certain extent, realize the effective winding of the wire, and adapt to the needs of different winding amounts, providing operators with great convenience and flexibility. Attached Figure Description
[0017] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0018] Figure 1 This is a perspective view of the present invention;
[0019] Figure 2 This is a schematic diagram of the winding rod in this utility model;
[0020] Figure 3 This is a schematic diagram of the spring in this utility model;
[0021] Figure 4 This is a schematic diagram of the limiting rod in this utility model;
[0022] Figure 5 This is a schematic diagram of the motor body in this utility model;
[0023] Legend:
[0024] 1. Support base; 2. Support plate; 3. Motor body; 4. Rotating shaft; 5. First baffle; 6. Winding rod; 7. Second baffle; 8. Movable baffle; 9. Protective pad; 10. Fixed column; 11. Spring; 12. Movable shaft; 13. Anti-detachment bearing; 14. Lifting column; 15. Telescopic rod; 16. Fixed plate; 17. Limiting rod; 18. Limiting baffle; 19. Positioning bearing; 20. Control switch. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0026] Specific implementation examples are given below.
[0027] Please see Figures 1-5This utility model provides a winding device for motor manufacturing, including a support base 1. A support plate 2 is fixedly installed on the top of the support base 1. A motor body 3 is detachably installed on one side of the support plate 2. A rotating shaft 4 is connected to the output end of the motor body 3. The rotating shaft 4 passes through the support plate 2. A first baffle 5 is fixedly connected to the end of the rotating shaft 4 away from the motor body 3. A winding rod 6 is fixedly connected to the upper side of the first baffle 5. A second baffle 7 is fixedly connected to the end of the winding rod 6 away from the first baffle 5. A movable sleeve is movably fitted on the outer side of the winding rod 6. The movable baffle 8 and the second baffle 7 are both fixedly connected to the opposite sides of a fixed column 10, and a spring 11 is sleeved on the outside of the fixed column 10. During operation, the support plate 2 provides a stable base for the winding device, ensuring the stability of the device during operation. The support plate 2 is typically designed with load-bearing capacity, deformation resistance, and durability in mind to ensure that it can withstand various forces and torques generated during the winding process for a long time. Based on the support plate 2, the motor body 3 serves as the power source, driving the rotation of the rotating shaft 4 to drive the first baffle 5 and the winding mechanism. The linkage of lever 6 utilizes the principle of mechanical transmission to achieve effective winding of the wire. The surface of the winding lever 6 is usually designed with anti-slip textures or raised dots to increase the friction between it and the wire, preventing the wire from slipping or loosening during winding. The wire gradually accumulates on the winding lever 6. When the winding amount is large, the movable baffle 8 can slide along the winding lever 6, thereby adjusting its distance from the winding lever 6 to accommodate the winding needs of wires of different diameters. When the wire is wound to a certain thickness, the operator only needs to simply adjust the position of the movable baffle 8 to continue winding, without any... The take-up rod 6 needs to be replaced. The combination of the movable baffle 8 and the fixed column 10 also has a certain buffering and shock absorption effect, which can reduce the impact force generated during wire winding to a certain extent and protect the take-up rod 6 and the overall structure of the device from damage. By setting up the support plate 2, motor body 3, rotating shaft 4, first baffle 5, take-up rod 6 and the combination of movable baffle 8 and fixed column 10, an efficient, stable and flexible winding device is constructed, which can effectively wind up the wire and adapt to the needs of different winding amounts, providing operators with great convenience and flexibility.
[0028] Furthermore, such as Figure 3As shown, a protective pad 9 is fixedly connected inside the movable baffle 8, and the protective pad 9 is in close contact with the outer side of the winding rod 6. During operation, by setting the protective pad 9, effective protection is achieved for the winding rod 6 and the movable baffle 8 during movement, avoiding direct friction between the movable baffle 8 and the outer surface of the winding rod 6, reducing damage to the outer side of the winding rod 6 caused by direct contact. The protective pad 9 not only plays a role in buffering and isolation, ensuring the stability and durability of winding during operation, but also extends the service life of the winding rod 6 and the movable baffle 8, reduces maintenance costs, and improves the reliability and working efficiency of the equipment. It is of great significance for protecting the winding mechanism and improving system performance.
[0029] Furthermore, such as Figure 3 As shown, a movable shaft 12 is fixedly connected to the end of the second baffle 7 away from the first baffle 5. The movable shaft 12 passes through the support plate 2 and extends to the front side of the support plate 2. During operation, the movable shaft 12 enhances the flexibility and functionality of the winding equipment. The movable shaft 12 not only closely matches the main structure of the winding equipment and plays a key role in winding the wire, but also rotates smoothly according to the needs of the winding operation, making the winding process more efficient and smooth. The wire can be evenly and tightly wound on the winding rod 6. At the same time, the rotation characteristics of the movable shaft 12 also allow the winding equipment to adapt to wires of different diameters and lengths, improving the versatility and adaptability of the equipment. The movable shaft 12 optimizes the operating performance of the winding equipment and provides users with a more convenient and efficient winding experience.
[0030] Furthermore, such as Figure 1 As shown, an anti-detachment bearing 13 is fixedly connected to one end of the movable shaft 12 located outside the support plate 2. During operation, by setting the anti-detachment bearing 13 and firmly fixing it to the outside of the support plate 2, the rotation of the movable shaft 12 is supported and positioned. The anti-detachment bearing 13 effectively prevents the movable shaft 12 from shifting or falling off during high-speed rotation, ensuring the smoothness and reliability of the rotation action, reducing noise and vibration problems caused by bearing loosening or wear, and improving the stability and durability of the winding equipment. In addition, the use of the anti-detachment bearing 13 simplifies the equipment maintenance process and reduces downtime and maintenance costs caused by bearing failure. In short, the anti-detachment bearing 13 is an important innovation in the design of the winding equipment, which is of great significance for improving equipment performance, extending service life, and optimizing user experience.
[0031] Furthermore, such as Figure 1 and Figure 2As shown, a lifting column 14 is fixedly connected above the supporting base 1. A telescopic rod 15 is fixedly installed on the top of the lifting column 14. A fixing plate 16 is fixedly installed on the opposite side of the telescopic rod 15. Limiting rods 17 are fixedly connected to the outer sides of the fixing plate 16. During operation, the lifting column 14 and the telescopic rod 15 cooperate to provide a height adjustment mechanism for the limiting device installed on the top of the telescopic rod 15. This allows the operator to easily adjust the height of the limiting device according to actual needs, in order to adapt to the winding requirements of wires of different specifications and lengths. The combination of the stable support of the lifting column 14 and the precise adjustment of the telescopic rod 15 ensures the stability and accuracy of the limiting device during the adjustment process. The limiting rod 17 can act as a support and transition platform for the wire during winding, effectively preventing the wire from directly impacting or tangling on the upper side of the winding rod 6, thereby reducing wire wear and the load on the winding rod 6. The ingenious cooperation of the lifting column 14, the telescopic rod 15 and the limiting rod 17 not only improves the practicality and flexibility of the winding equipment, but also provides users with a more efficient and safer winding solution.
[0032] Furthermore, such as Figure 1 and Figure 2 As shown, a limiting baffle 18 is fixedly installed on the upper side of the limiting rod 17. There are two limiting baffles 18, and a pair of limiting baffles 18 are symmetrically arranged at both ends of the limiting rod 17. During operation, by setting the limiting baffles 18, a clear path restriction is provided for the wire during the winding process, effectively preventing the wire from deviating during winding. The two limiting baffles 18 are arranged in parallel and symmetrically, forming a stable guide channel, ensuring that the wire is neatly and tightly arranged, avoiding the problems of low winding efficiency and wire damage caused by the wire moving around. The material and structural design of the limiting baffles 18 ensure that they are strong and durable enough to withstand the tension and friction generated by the wire during winding. At the same time, the position and angle of the limiting baffles 18 can also be adjusted according to actual needs, improving the versatility and practicality of the equipment. The setting of the limiting baffles 18 not only solves the problem of the wire easily deviating during winding, but also improves winding efficiency and wire quality, providing users with a more reliable and efficient winding solution.
[0033] Furthermore, such as Figure 2As shown, a positioning bearing 19 is installed at the connection between the fixed plate 16 and the limiting rod 17. The limiting rod 17 is rotatably connected to the fixed plate 16 through the positioning bearing 19. During operation, the positioning bearing 19 provides advantages such as strong load-bearing capacity, flexible rotation, and low frictional resistance, ensuring the stability and reliability of the limiting rod 17 during rotation. When the limiting rod 17 needs to be rotated for adjustment, the positioning bearing 19 can utilize its excellent lubrication and wear resistance, allowing the limiting rod 17 to rotate smoothly and accurately without excessive frictional resistance or jamming, thus improving the rotational flexibility of the limiting rod 17. The positioning bearing 19 also simplifies the rotational adjustment process of the limiting rod 17, improving the ease of operation of the winding equipment, reducing operational difficulty and labor intensity. By setting the positioning bearing 19 and fixing it inside the fixed plate 16, precise positioning and support are provided for the rotation of the limiting rod 17, improving the stability and reliability of the winding equipment, simplifying the operation process, and providing users with a more efficient and convenient winding solution.
[0034] Furthermore, such as Figure 2 As shown, a control switch 20 is fixedly installed on the upper side of the support plate 2. The control switch 20 is connected to the support plate 2 via a positioning rod. During operation, the control switch 20 provides an intuitive and easy-to-operate control interface, facilitating the operator's control and management of the device, reducing operational difficulty, and improving work efficiency. This allows the operator to complete the winding task more easily and quickly. The control switch 20 enhances the flexibility and customizability of the device. The operator can adjust the settings of the control switch 20 to improve its versatility and practicality. The control switch 20 can promptly cut off the power supply when the device malfunctions, protecting the equipment and personnel safety, enhancing the device's safety, and reducing downtime and maintenance costs caused by equipment failure. The control switch 20 provides an intuitive and easy-to-operate control interface, reducing operational difficulty, improving work efficiency, enhancing the device's flexibility and customizability, and improving its safety and practicality.
[0035] Working principle: The motor body 3 is started, acting as a power source. It drives the rotation of the rotating shaft 4, which in turn drives the first baffle 5 and the winding rod 6, achieving effective winding of the wire. The surface of the winding rod 6 is typically designed with anti-slip textures or raised dots to increase friction with the wire, preventing it from slipping or loosening during winding. The wire gradually accumulates on the winding rod 6. When the winding amount is large, the movable baffle 8 can slide along the winding rod 6, adjusting its distance from the rod. When the wire reaches a certain thickness, the operator only needs to adjust the position of the movable baffle 8 to continue winding without replacing the winding rod 6, movable baffle 8, or fixed post 1. The combination of 0 and 15 also provides a certain buffering and shock absorption effect, enabling effective winding of the wire. Through the cooperation of the lifting column 14 and the telescopic rod 15, a height adjustment mechanism is provided for the limiting device installed on the top of the telescopic rod 15 to adapt to the winding needs of wires of different specifications and lengths. The stable support of the lifting column 14 and the adjustment of the telescopic rod 15 are combined, and the limiting rod 17 can act as a support and transition platform for the wire during winding, reducing wire wear and the load on the winding rod 6. The setting of the limiting baffle 18 not only solves the problem of wires easily running off course during winding, but also improves winding efficiency and wire quality, providing users with a more reliable and efficient winding solution.
[0036] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.
Claims
1. A winding device for manufacturing an electric machine, characterized by: Including the bearing base (1), the upper fixed mounting of the bearing base (1) is provided with the support plate (2), one side of the support plate (2) is detachably installed with the motor body (3), the output end of the motor body (3) is connected with the rotating shaft (4), the rotating shaft (4) penetrates the support plate (2), one end of the rotating shaft (4) away from the motor body (3) is fixedly connected with the first baffle (5), the upper side of the first baffle (5) is fixedly connected with the winding rod (6), one end of the winding rod (6) away from the first baffle (5) is fixedly connected with the second baffle (7), the outer side of the winding rod (6) is movably sleeved with the movable baffle (8), the opposite sides of the movable baffle (8) and the second baffle (7) are fixedly connected with the fixed column (10), and the outer side of the fixed column (10) is sleeved with the spring (11).
2. The winding device for manufacturing an electric machine according to claim 1, characterized in that: The inside of the movable baffle (8) is fixedly connected with the protective pad (9), and the protective pad (9) is tightly attached to the outer side of the winding rod (6).
3. The winding device for manufacturing an electric machine according to claim 1, characterized in that: One end of the second baffle (7) away from the first baffle (5) is fixedly connected with the movable shaft (12), the movable shaft (12) penetrates the support plate (2) and extends to the front side of the support plate (2).
4. The winding device for manufacturing an electric machine according to claim 3, characterized in that: The end of the movable shaft (12) located outside the support plate (2) is fixedly connected with the anti-coming-off bearing (13).
5. The winding device for manufacturing an electric machine according to claim 1, characterized in that: The upper side of the bearing base (1) is fixedly connected with the lifting column (14), the top of the lifting column (14) is fixedly installed with the telescopic rod (15), the opposite sides of the telescopic rod (15) are fixedly installed with the fixed plate (16), and the outer sides of the fixed plate (16) are fixedly connected with the limiting rod (17).
6. The winding device for manufacturing an electric machine according to claim 5, characterized in that: The upper side of the limiting rod (17) is fixedly installed with the limiting baffle (18), the number of the limiting baffle (18) is two, and a pair of the limiting baffles (18) are symmetrically arranged on the two ends of the limiting rod (17).
7. The winding device for manufacturing an electric machine according to claim 6, characterized in that: The connecting portion of the fixed plate (16) and the limiting rod (17) is provided with the positioning bearing (19); the limiting rod (17) is rotationally connected with the fixed plate (16) through the positioning bearing (19).
8. The winding device for manufacturing an electric machine according to claim 1, characterized in that: The upper side of the support plate (2) is fixedly installed with the control switch (20), and the control switch (20) is connected with the support plate (2) by the positioning rod.