Photovoltaic module installation operation platform capable of continuous operation

By designing a photovoltaic module installation operation platform that includes hooks, inclined beams, crossbars, and leveling and reinforcement mechanisms, the problems of economy, safety, and efficiency in photovoltaic module installation in dry ponds have been solved, enabling continuous operation and efficient turnover.

CN223993645UActive Publication Date: 2026-03-13CHINA CONSTRUCTION THIRD ENGINEERING BUREAU (HUAIAN) INVESTMENT & CONSTRUCTION CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

The existing photovoltaic module installation in dry ponds presents economic, safety, and efficiency issues. The erection of gantry or mobile fastener scaffolding is costly, slow, and unstable, affecting the construction period. Furthermore, the high clearance of photovoltaic modules makes installation difficult.

Method used

Design an operating platform that includes hooks, inclined beams, horizontal bars, vertical bars, and leveling and reinforcement mechanisms. Utilize prestressed pipe piles and clamps to form a stable frame structure, avoiding direct contact with silty geology. A ladder enables continuous operation, simplifying erection and dismantling.

Benefits of technology

This technology enables efficient, safe, and economical installation of photovoltaic modules in dry ponds, improving turnover efficiency, reducing costs and construction time, and enhancing applicability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of photovoltaic module installation in dry ponds, and discloses a photovoltaic module installation operation platform capable of continuous operation, which comprises two first lifting hooks, two second lifting hooks, a tower arrangement mechanism and a leveling and reinforcing mechanism, and is characterized in that the tops of the two first lifting hooks and the two second lifting hooks are jointly connected with an oblique beam; the bottom of one first lifting hook and the bottom of one second lifting hook are jointly connected with a first cross rod, the bottom of the other first lifting hook and the bottom of the other second lifting hook are jointly connected with a second cross rod, and the number of the bolts is two. The utility model provides the photovoltaic module installation operation platform which can continuously work in a dry pond and has high turnover efficiency, the contact between the operation platform and the dry pond sludge geology can be avoided, the safety influence of a bad foundation on a frame body is reduced, meanwhile, the operation platform is simple to erect and disassemble and relatively high in repeated utilization rate, and in a photovoltaic array, one-span erection is carried out, so that the operation efficiency is greatly improved. And continuous operation can be carried out after transferring to adjacent spans.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic module installation technology in dry ponds, specifically a photovoltaic module installation operation platform that can operate continuously. Background Technology

[0002] Photovoltaic modules are the core component of a solar photovoltaic power generation system, also known as solar panels. They are mainly composed of high-efficiency crystalline silicon solar cells, ultra-white textured tempered glass, EVA, transparent TPT backsheet, and aluminum alloy frame. The solar cells are connected together in series or parallel to form a power generation unit that can convert solar energy into electrical energy.

[0003] Currently, the installation of photovoltaic modules in dry ponds mainly uses gantry cranes or mobile scaffolding with couplers. From an economic perspective, the erection cost of gantry cranes or mobile scaffolding with couplers is high. From an efficiency perspective, the erection and dismantling of gantry cranes or mobile scaffolding with couplers is slow, making them unsuitable for reuse. Furthermore, due to the high clearance of photovoltaic modules, the large size of the scaffolding affects the installation of photovoltaic modules, further impacting the construction period. From a safety perspective, the foundation of dry ponds is silt, making the foundation unstable and prone to settlement, scaffolding tilting, etc., posing significant safety hazards. Therefore, there is an urgent need for a work platform that combines economy, safety, versatility, and high efficiency.

[0004] To address these issues, we have developed a continuously operating photovoltaic module installation and operation platform. Utility Model Content

[0005] The purpose of this utility model is to provide a photovoltaic module installation operation platform that can operate continuously, which solves the problem in the background technology that the high clearance of photovoltaic modules and the large size of the frame affect the installation of photovoltaic modules and further affect the construction period.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] A continuously operating photovoltaic module installation platform includes two first hooks, two second hooks, a tower erection mechanism, and a leveling and reinforcement mechanism. Its features include: the tops of the two first hooks and the two second hooks are connected to an inclined beam; the bottoms of one of the first hooks and one of the second hooks are connected to a first crossbar; the bottoms of the other first hook and the other second hook are connected to a second crossbar; both the first hooks and the second hooks extend to one side of the first and second crossbars and are bolted to them; multiple evenly distributed longitudinal bars are laid on the top of the first and second crossbars; two bolts are provided, and both bolts serve to adjust the first and second crossbars and fix the operating platform; an operating platform is erected for each span of the photovoltaic array, accessible via a ladder; and the height difference between the platforms on both sides of the precast pile is [cm].

[0008] Preferably, the tower erection mechanism includes hooks disposed at the top of the first hook and the second hook, and all of the hooks are connected to the inclined beam.

[0009] Preferably, a prestressed pipe pile is provided at the bottom of the inclined beam, and a front column and a rear column are respectively provided on both sides of the prestressed pipe pile.

[0010] Preferably, the top of the prestressed pipe pile is provided with a crossbeam, and the outer wall of the prestressed pipe pile is provided with a first clamp and a second clamp.

[0011] Preferably, the first clamp is connected to the inclined beam by front and rear diagonal braces on both sides, and multiple evenly distributed purlins are installed on the top of the inclined beam, with two double-sided double-glass photovoltaic modules installed on the top of the multiple purlins.

[0012] Preferably, the leveling and reinforcing mechanism includes threaded holes on both sides of the first and second crossbars, the threaded holes corresponding to bolts, and the two bolts are used to adjust the height of the first and second crossbars and to reinforce the connection between the first and second hooks and the first and second crossbars.

[0013] Preferably, one set of hooks is connected at the intersection of the inclined beam and the front column and the front diagonal brace, and the other set of hooks is connected at the intersection of the inclined beam and the rear column and the rear diagonal brace.

[0014] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0015] This utility model provides a photovoltaic module installation and operation platform that can operate continuously in dry ponds and has high turnover efficiency. It can avoid contact between the operation platform and the silt in the dry pond, reduce the impact of poor foundation on the safety of the frame, and at the same time, the operation platform is simple to set up and dismantle and has a high reuse rate. In the photovoltaic array, it can be set up in one span and reused in the adjacent span for continuous operation. Using this operation platform facilitates turnover and greatly reduces costs and improves efficiency. The new system as a whole has stronger applicability, economy and safety, and improves efficiency. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of the overall operating platform of this utility model;

[0017] Figure 2 This is a schematic diagram of the planar structure of the operating platform of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the first hook and the second hook of this utility model.

[0019] The components are: 1. First hook; 2. Second hook; 3. First crossbar; 4. Second crossbar; 5. Longitudinal bar; 6. Bolt; 7. Front diagonal brace; 8. Double-sided double-glass photovoltaic module; 9. Inclined beam; 10. Purlin; 11. Front column; 12. Rear column; 13. Crossbeam; 14. First clamp; 15. Second clamp; 16. Prestressed pipe pile; 17. Rear diagonal brace. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please refer to Figure 1 , Figure 2 and Figure 3A photovoltaic module installation platform capable of continuous operation includes two first hooks 1, two second hooks 2, a tower erection mechanism, and a leveling and reinforcement mechanism. The platform is characterized in that: the tops of the two first hooks 1 and the two second hooks 2 are connected to an inclined beam 9; the bottoms of one first hook 1 and one second hook 2 are connected to a first crossbar 3; the bottoms of the other first hook 1 and the other second hook 2 are connected to a second crossbar 4; both first hooks 1 and the two second hooks 2 extend to one side of the first crossbar 3 and the second crossbar 4 and are each screwed with a bolt 6; multiple evenly distributed longitudinal bars 5 are laid on the top of the first crossbar 3 and the second crossbar 4; two bolts 6 are provided, and both bolts 6 serve to adjust the first crossbar 3 and the second crossbar 4 and to fix the operating platform.

[0022] Furthermore, the tower erection mechanism includes hooks installed at the top of the first hook 1 and the second hook 2, and multiple hooks are connected to the inclined beam 9;

[0023] A prestressed pipe pile 16 is installed at the bottom of the inclined beam 9, and a front column 11 and a rear column 12 are respectively installed on both sides of the prestressed pipe pile 16.

[0024] A crossbeam 13 is provided at the top of the prestressed concrete pipe pile 16, and a first clamp 14 and a second clamp 15 are provided on the outer wall of the prestressed concrete pipe pile 16.

[0025] Furthermore, the first clamp 14 is connected to the inclined beam 9 by a front inclined brace 7 and a rear inclined brace 17 on both sides. Multiple evenly distributed purlins 10 are installed on the top of the inclined beam 9, and two double-sided double-glass photovoltaic modules 8 are installed on the top of the multiple purlins 10.

[0026] The leveling and reinforcement mechanism includes threaded holes on both sides of the first crossbar 3 and the second crossbar 4, with the threaded holes corresponding to bolts 6. The two bolts 6 are used to adjust the height of the first crossbar 3 and the second crossbar 4, and to reinforce the connection between the first hook 1 and the second hook 2 and the first crossbar 3 and the second crossbar 4.

[0027] One set of hooks is connected at the intersection of the inclined beam 9 and the front column 11 and the front diagonal brace 7, and the other set of hooks is connected at the intersection of the inclined beam 9 and the rear column 12 and the rear diagonal brace 17.

[0028] The tower erection mechanism is the foundation of the platform construction. Through the setting of the hooks at the top of the first hook 1 and the second hook 2, multiple hooks are connected to the inclined beam 9 respectively. One set of hooks is connected at the intersection of the inclined beam 9 and the front column 11 and the front diagonal brace 7, and the other set is connected at the intersection of the inclined beam 9 and the rear column 12 and the rear diagonal brace 17. This can better utilize the stability of the intersection structure, so that the first hook 1 and the second hook 2 are firmly attached to the inclined beam 9, providing a reliable node for the subsequent platform construction.

[0029] Prestressed pipe piles 16 are installed at the bottom of the inclined beam 9. The prestressed pipe piles 16 are an important supporting foundation for the entire platform. Front columns 11 and rear columns 12 are installed on both sides of the prestressed pipe piles 16, which further enhances the stability of the support structure. The crossbeam 13 at the top of the pipe pile and the first clamp 14 and the second clamp 15 on the outer wall together form a stable frame. The front diagonal brace 7 and the rear diagonal brace 17 connected on both sides of the first clamp 14 are connected to the inclined beam 9 to form a triangular stable structure, which effectively disperses the pressure on the platform and during the operation process, and ensures the load-bearing capacity of the entire platform in complex environments.

[0030] Multiple evenly distributed purlins 10 are installed on the top of the inclined beam 9. The purlins 10 provide the installation foundation for the double-sided double-glass photovoltaic module 8. Construction workers can easily install the double-sided double-glass photovoltaic module 8 on the top of the purlins 10 from the operating platform to complete the installation of the photovoltaic module.

[0031] The design advantage of this operating platform is that it avoids direct contact with the silt and mud of the dry pond, reducing the impact of poor foundation on the safety of the frame. During the installation of the photovoltaic array, the operating platform and photovoltaic modules are first erected in one span. Since the operation platform is easy to erect and dismantle, after the work in one span is completed, the platform can be quickly transferred to the adjacent span for continued use. This continuous operation method greatly improves the turnover efficiency, reduces the time and cost of repeated erection, and improves the overall work efficiency. This makes the platform highly applicable, economical and safe in photovoltaic module installation projects.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A continuously operating photovoltaic module installation platform comprising two first hooks (1), two second hooks (2), a tower setting mechanism and a levelling and reinforcing mechanism, characterised in that: The top of two first hooks (1) and two second hooks (2) is connected with a diagonal beam (9), the bottom of one of the first hooks (1) and one of the second hooks (2) is connected with a first crossbar (3), the bottom of the other first hook (1) and the other second hook (2) is connected with a second crossbar (4), two first hooks (1) and two second hooks (2) extend to one side of the first crossbar (3) and the second crossbar (4) and are screwed with a bolt (6), the top of the first crossbar (3) and the second crossbar (4) is paved with a plurality of evenly distributed vertical rods (5), the bolt (6) is provided with two, and the two bolts (6) have the functions of adjusting the first crossbar (3) and the second crossbar (4) and fixing the operation platform.

2. A continuously operable photovoltaic module installation platform according to claim 1, wherein: The tower mechanism comprises hooks arranged at the top of the first hook (1) and the second hook (2), and the hooks are connected with the diagonal beam (9).

3. A continuously operable photovoltaic module installation platform according to claim 1, wherein: The bottom of the diagonal beam (9) is provided with a prestressed pipe pile (16), and the prestressed pipe pile (16) is provided with a front upright column (11) and a rear upright column (12) on both sides.

4. A continuously operable photovoltaic module installation platform according to claim 3, wherein: The top of the prestressed pipe pile (16) is provided with a cross arm (13), and the outer wall of the prestressed pipe pile (16) is provided with a first hoop (14) and a second hoop (15).

5. A continuously operable photovoltaic module installation platform according to claim 4, wherein: The first hoop (14) is connected with a front inclined brace (7) and a rear inclined brace (17) between the two sides and the diagonal beam (9), the top of the diagonal beam (9) is installed with a plurality of evenly distributed purlins (10), and the top of the purlins (10) is installed with two double-sided double-glass photovoltaic modules (8).

6. A continuously operable photovoltaic module installation platform according to claim 1, wherein: The leveling and reinforcing mechanism comprises threaded holes opened on both sides of the first crossbar (3) and the second crossbar (4), the threaded holes correspond to the bolts (6), the two bolts (6) are used to adjust the height of the first crossbar (3) and the second crossbar (4), and reinforce the connection between the first hook (1) and the second hook (2) and the first crossbar (3) and the second crossbar (4).

7. A continuously operable photovoltaic module installation platform according to claim 2, wherein: One group of hooks is connected at the position where the diagonal beam (9) intersects with the front upright column (11) and the front inclined brace (7), and the other group of hooks is connected at the position where the diagonal beam (9) intersects with the rear upright column (12) and the rear inclined brace (17).