Ultrahigh-pressure extraction device for roxburgh rose polysaccharides

By designing an ultra-high pressure extraction device with a support frame, pressurization mechanism, and cleaning components, the problem of incomplete cleaning of residues on the inner wall of the tank was solved, achieving thorough cleaning of the inner wall of the tank and improving the efficiency of the device.

CN223995454UActive Publication Date: 2026-03-17GUIZHOU JIHAI FRUIT & VEGETABLE BEVERAGE ENG TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

When using existing prickly pear polysaccharide extraction devices, a large amount of residue accumulates on the inner wall of the tank after extraction, which is difficult to clean thoroughly with conventional water rinsing, affecting subsequent use.

Method used

A prickly pear polysaccharide ultra-high pressure extraction device was designed, comprising a support frame, a pressurizing mechanism, a feeding pipe, a cleaning pipe, and a discharging pipe. It is equipped with a telescopic mechanism and a drive motor, and the inner wall of the tank is vertically and rotaryly cleaned by the first and second scrapers of the cleaning component.

Benefits of technology

This method achieves thorough cleaning of the inner wall of the tank, ensuring the efficient operation of subsequent extraction processes, avoiding the influence of residues, and improving the efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roxburgh rose polysaccharide extraction, in particular to a roxburgh rose polysaccharide ultrahigh-pressure extraction device which comprises a supporting frame, a high-pressure extraction tank is arranged at the top end of the supporting frame in a matched mode, and a pressurizing mechanism, a feeding pipeline, a cleaning pipeline and a discharging pipeline are fixedly connected to the outer side of the high-pressure extraction tank. An observation window is fixedly connected to the surface of the high-pressure extraction tank, a telescopic mechanism is embedded in the top end of the high-pressure extraction tank, a cleaning assembly is fixedly connected to the bottom end of the telescopic mechanism, and a side cavity is formed in one side of the interior of the high-pressure extraction tank. The effect of filtering raw materials entering the tank body is achieved by matching the filtering cavity with the filtering plate, the effects of conveying the raw materials into the tank body and cleaning the filtering cavity are achieved through the feeding pipeline and the cleaning pipeline, and the effect of driving the whole cleaning assembly to conduct lifting adjustment in the tank is achieved through the telescopic mechanism. The effect of driving the cleaning frame to rotate and adjust is achieved through the driving motor.
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Description

Technical Field

[0001] This utility model relates to the technical field of prickly pear polysaccharide extraction, specifically to a prickly pear polysaccharide ultra-high pressure extraction device. Background Technology

[0002] The fruit of the prickly pear is exceptionally rich in Vitamin C, containing 2000-3000 mg / 100g of fresh weight, far exceeding other fruits. It contains approximately 40 times more Vitamin C than strawberries, 100 times more than tomatoes, and 20 times more than kiwifruit, earning it the title of "King of Vitamin C." In addition, the prickly pear fruit contains various bioactive substances such as polysaccharides, flavonoids, and SOD. Among these, prickly pear polysaccharides are a crucial active ingredient. Studies have shown that prickly pear polysaccharides possess multiple functions, including antioxidant, hypoglycemic, anti-fatigue, immune-boosting, and gut microbiota-regulating effects. Furthermore, selenium-rich prickly pear fruits contain even higher levels of selenium-containing prickly pear selenium polysaccharides, which exhibit better hypoglycemic, hypolipidemic, and antioxidant capabilities than ordinary prickly pear polysaccharides.

[0003] When extracting prickly pear polysaccharides, an extraction device is required. However, existing extraction devices accumulate a large amount of extraction residue on the inner wall of the tank during use. If not cleaned in time, it will affect subsequent use. And conventional water rinsing is not enough to achieve a thorough cleaning.

[0004] Therefore, this utility model proposes an ultra-high pressure extraction device for prickly pear polysaccharides. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an ultra-high pressure extraction device for prickly pear polysaccharides, which can solve the following problems:

[0006] When extracting prickly pear polysaccharides, an extraction device is required. However, existing extraction devices accumulate a large amount of extraction residue on the inner wall of the tank during use. If not cleaned in time, it will affect subsequent use. And conventional water rinsing is not enough to completely clean the residue.

[0007] To solve the above-mentioned technical problems, the present invention proposes the following technical solution:

[0008] A prickly pear polysaccharide ultra-high pressure extraction device includes a support frame, a high-pressure extraction tank is fitted at the top of the support frame, a pressurizing mechanism, a feed pipe, a cleaning pipe and a discharge pipe are fixedly connected to the outside of the high-pressure extraction tank, an observation window is fixedly connected to the surface of the high-pressure extraction tank, a telescopic mechanism is embedded at the top of the high-pressure extraction tank, a cleaning component is fixedly connected to the bottom of the telescopic mechanism, a side cavity is opened on one side of the interior of the high-pressure extraction tank, a filter plate is fixedly connected between the side cavity and the interior cavity of the high-pressure extraction tank, a filtration chamber is opened inside the side cavity, the cleaning component includes a cleaning frame and a drive motor at its top, a first cleaning part and a second cleaning part are provided at both ends of the cleaning frame, and a first scraper and a second scraper are fixedly connected to the outside of the first cleaning part and the second cleaning part, respectively.

[0009] Furthermore, the filter chamber is vertically trapezoidal, with its upper and lower ends connected to the feed pipe and the cleaning pipe, respectively. Both the feed pipe and the cleaning pipe are equipped with valve mechanisms.

[0010] Furthermore, the filter plate is vertically arranged inside the side cavity and is configured as a honeycomb filter plate.

[0011] Furthermore, the top of the cleaning frame is arc-shaped and fits into the inner wall of the high-pressure extraction tank. Its two ends are set with downward "L"-shaped angles. The drive motor is recessed at the center of the top of the cleaning frame, and the drive motor is movably embedded in the center of the top of the cleaning frame. The bottom output end of the drive motor is fixedly connected to the cleaning frame.

[0012] Furthermore, the telescopic mechanism is set as an electric telescopic mechanism, which is vertically connected to the top of the drive motor.

[0013] Furthermore, the first cleaning section and the second cleaning section are arranged in an upper and lower position, and both are located at the two corner positions of the cleaning frame. The first cleaning section is set in a trapezoidal corner, while the second cleaning section is set in a trapezoidal downward tilt.

[0014] Furthermore, the first scraper is a rectangular plate with a horizontally inclined orientation, and it is inserted into the first cleaning part. The second scraper is a diamond-shaped plate with a longitudinally inclined orientation, and it is fixedly connected to the longitudinal two sides of the second cleaning part.

[0015] As can be seen from the above technical solution, the beneficial effects of this utility model are:

[0016] 1. This utility model achieves the effect of filtering raw materials entering the tank by using a filter chamber in conjunction with a filter plate, and achieves the effect of conveying raw materials into the tank and cleaning the filter chamber by using a feed pipe and a cleaning pipe.

[0017] 2. This utility model achieves the effect of raising and lowering the entire cleaning assembly inside the tank through a telescopic mechanism, and achieves the effect of rotating the cleaning frame through a drive motor. Through the cleaning frame and two sets of cleaning parts, as well as the first scraper and second scraper set in conjunction with the two sets of cleaning parts, the effect of vertical scraping and rotational scraping cleaning of the inner wall of the high-pressure extraction tank is achieved. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is a front view of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure connection in this utility model;

[0021] Figure 3 This is a front view of the cleaning component connection in this utility model;

[0022] Figure 4 In this utility model Figure 3 Enlarged view of the structure at point A in the middle.

[0023] Figure label:

[0024] 1. Support frame; 2. High-pressure extraction tank; 3. Pressurization mechanism; 4. Feed pipe; 5. Cleaning pipe; 6. Discharge pipe; 7. Observation window; 8. Telescopic mechanism; 9. Side cavity; 10. Filter chamber; 11. Cleaning assembly; 12. Filter plate; 13. Cleaning frame; 14. Drive motor; 15. First cleaning section; 16. Second cleaning section; 17. First scraper; 18. Second scraper. Detailed Implementation

[0025] The embodiments of the present invention will now be described in detail with reference to the accompanying drawings. These embodiments are merely illustrative of the present invention and should not be construed as limiting the scope of protection of the present invention.

[0026] See Figure 1-4As shown, a prickly pear polysaccharide ultra-high pressure extraction device includes a support frame 1, a high pressure extraction tank 2 is provided at the top of the support frame 1, a pressurizing mechanism 3, a feeding pipe 4, a cleaning pipe 5 and a discharging pipe 6 are fixedly connected to the outside of the high pressure extraction tank 2, an observation window 7 is fixedly connected to the surface of the high pressure extraction tank 2, a telescopic mechanism 8 is embedded at the top of the high pressure extraction tank 2, a cleaning component 11 is fixedly connected to the bottom of the telescopic mechanism 8, a side cavity 9 is opened on one side of the interior of the high pressure extraction tank 2, a filter plate 12 is fixedly connected between the side cavity 9 and the interior cavity of the high pressure extraction tank 2, and a filtration chamber 10 is opened inside the side cavity 9.

[0027] The cleaning assembly 11 includes a cleaning frame 13 and a drive motor 14 at its top. Both ends of the cleaning frame 13 are provided with a first cleaning part 15 and a second cleaning part 16. A first scraper 17 and a second scraper 18 are respectively fixedly connected to the outer sides of the first cleaning part 15 and the second cleaning part 16.

[0028] In this embodiment of the utility model, the filter chamber 10 is vertically opened in a trapezoidal shape, and its upper and lower ends are respectively connected to the feed pipe 4 and the cleaning pipe 5. Both the feed pipe 4 and the cleaning pipe 5 are equipped with valve mechanisms.

[0029] The filter plate 12 is vertically arranged to fit the inner side of the side cavity 9 and is configured as a honeycomb filter plate. The filter plate 12, in conjunction with the filter cavity 10, achieves the effect of filtering the raw materials entering the tank. The raw materials are transported into the tank and the filter cavity 10 is cleaned through the feed pipe 4 and the cleaning pipe 5.

[0030] The raw material is fed into the filter chamber 10 through the feed pipe 4. The liquid in the raw material passes through the filter plate 12 and is concentrated in the tank for subsequent high-pressure extraction. Meanwhile, impurities and particles in the raw material are intercepted by the filter plate 12 and concentrated at the bottom of the filter chamber 10. During the subsequent high-pressure extraction process, the filter plate 12 separates the raw material containing impurities, allowing it to undergo high-pressure extraction as well. This ensures high extraction while facilitating subsequent cleaning operations. During subsequent cleaning, the user can open the cleaning pipe 5 to clean the filter chamber 10.

[0031] The top of the cleaning frame 13 is arc-shaped and fits against the inner wall of the high-pressure extraction tank 2. Its two ends are L-shaped downward bends. The drive motor 14 is recessed at the center of the top of the cleaning frame 13, and is movably embedded in the center of the top of the cleaning frame 13. The bottom output end of the drive motor 14 is fixedly connected to the cleaning frame 13. The telescopic mechanism 8 is an electric telescopic mechanism, vertically connected to the top of the drive motor 14. The first cleaning part 15 and the second cleaning part 16 are arranged in a matching vertical arrangement, both located at the two bends of the cleaning frame 13. The first cleaning part 15 has a trapezoidal bend, while the second cleaning part 16 has a trapezoidal bend. The first scraper 17 is a rectangular plate with a downward tilt, and it is inserted into the first cleaning part 15. The second scraper 18 is a diamond-shaped plate with a vertical tilt, and it is fixedly connected to the longitudinal two sides of the second cleaning part 16. The telescopic mechanism 8 drives the cleaning assembly 11 to move up and down inside the tank. The drive motor 14 drives the cleaning frame 13 to rotate. Through the cleaning frame 13, the two sets of cleaning parts, and the first scraper 17 and the second scraper 18 that are matched with the two sets of cleaning parts, the effect of vertical scraping and rotational scraping cleaning of the inner wall of the high-pressure extraction tank 2 is achieved.

[0032] When it is necessary to clean the inner wall of the tank, the telescopic mechanism 8 is activated, which drives the cleaning assembly 11 to move up and down inside the tank. The first scraper 17, which is equipped with the first cleaning part 15, performs vertical scraping and cleaning of the inside of the tank. At the same time, the drive motor 14 is activated, which drives the cleaning frame 13 to rotate inside the tank. The second scraper 18, which is equipped with the second cleaning part 16, performs rotational scraping and cleaning of the inside of the tank.

[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A roxburgh rose polysaccharide ultrahigh pressure extraction device, characterized by: The utility model provides a high pressure extraction tank cleaning device, including support frame (1), the top of support frame (1) is equipped with high pressure extraction tank (2) in coordination, the outside fixed connection of high pressure extraction tank (2) has pressurizing mechanism (3), feed pipe (4), cleaning pipe (5) and discharge pipe (6), the surface fixed connection of high pressure extraction tank (2) has observation window (7), the top of high pressure extraction tank (2) is embedded and is provided with telescopic mechanism (8), the bottom fixed connection of telescopic mechanism (8) has cleaning assembly (11), the inside one side of high pressure extraction tank (2) is equipped with side cavity (9), and the fixed connection between side cavity (9) and high pressure extraction tank (2) inner chamber has filter plate (12), and the inside of side cavity (9) is equipped with filter cavity (10); Cleaning assembly (11) includes cleaning frame (13) and the drive motor (14) at its top, both ends of cleaning frame (13) are provided with first cleaning part (15) and second cleaning part (16), and the outer side of first cleaning part (15) and second cleaning part (16) is fixedly connected with first scraper (17) and second scraper (18) respectively.

2. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The filter cavity (10) is vertically provided in a trapezoidal shape, and the upper end and the lower end thereof are respectively connected with the feed pipe (4) and the cleaning pipe (5) in communication.

3. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The filter plate (12) is vertically arranged on the inner side of the side cavity (9) and is a honeycomb filter plate.

4. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The top of the cleaning frame (13) is arranged in an arc shape on the inner wall of the high pressure extraction tank (2), both ends thereof are arranged in an L shape and are downwardly bent, the central position of the top of the cleaning frame (13) is recessed and corresponds to the drive motor (14), and the drive motor (14) is movably embedded in the central position of the top of the cleaning frame (13), and the bottom output end of the drive motor (14) is fixedly connected with the cleaning frame (13).

5. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The telescopic mechanism (8) is an electric telescopic mechanism and is vertically connected with the top of the drive motor (14).

6. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The first cleaning part (15) and the second cleaning part (16) are vertically arranged in coordination, both are located at the bent positions of both ends of the cleaning frame (13), the first cleaning part (15) is arranged in a trapezoidal shape and is bent, and the second cleaning part (16) is arranged in a trapezoidal shape and is downwardly inclined.

7. The Malus sieboldii polysaccharide ultrahigh pressure extraction device according to claim 1, characterized in that: The first scraper (17) is arranged in a rectangular plate and is horizontally and obliquely arranged, and is connected with the first cleaning part (15), the second scraper (18) is arranged in a rhombic plate and is vertically and obliquely arranged, and is fixedly connected with the vertical surfaces on both sides of the second cleaning part (16).