Top cover based on oil-gas separator

Abstract

The utility model discloses a top cover based on an oil-gas separator, and relates to the technical field of oil-gas separators. The outer side of the bottom end of the extension sleeve is provided with a tank top connecting flange, the inner side of the bottom end of the extension sleeve is provided with an oil content supporting edge, the peripheral side surface of the extension sleeve is fixedly communicated with an outer convex part, and the top end of the extension sleeve is provided with a cover body connecting flange. The top cover structure is composed of the extension sleeve and the cover body, exhaust can be designed to be in a side arrangement mode through the extension sleeve and output through the outer protruding part, and therefore it is ensured that dismounting of the cover body is irrelevant to exhaust, oil components do not need to be installed, positioned and dismounted at pressure valve connecting points during maintenance, the installing procedure and the positioning procedure of workers are reduced, and the working efficiency is improved. And meanwhile, the pressure valve is not located over the cover body, so that the blocking phenomenon is avoided, the oil separator is convenient to mount and dismount, the collision condition is reduced, and the oil-gas separator is convenient to maintain.

Description

Technical Field

[0001] This utility model belongs to the field of oil-gas separator technology, and in particular relates to a top cover based on an oil-gas separator. Background Technology

[0002] The oil-gas separator used in air compressors mainly separates oil and gas through oil separation. The oil-gas separator mainly consists of a tank, a top cover, and an oil separator. A pressure valve (pressure maintaining valve, minimum pressure valve, etc.) needs to be installed on the top cover. The oil separator is fixed to the top of the tank through the top cover. When the oil separator reaches a certain standard of use, it needs to be replaced or cleaned for maintenance.

[0003] Currently, when replacing the oil separator, it is necessary to first disconnect the connections of the pressure valve and other pipelines on the top cover, then remove the top cover (the connection between the top cover and the tank body uses flanges and bolts, which serve to stabilize and resist pressure), and finally remove the oil separator from bottom to top. Due to the limited space inside the air compressor and the obstruction of the pressure valve and its pipelines, it is difficult to remove, making the operation quite cumbersome. Similarly, obstacles will also occur during the installation process, and it is necessary to ensure the precise positioning of the top cover and the accuracy of the connecting pipes at the pressure valve, thus affecting the installation efficiency. Summary of the Invention

[0004] The purpose of this utility model is to provide a top cover based on an oil-gas separator. The top cover structure is composed of an extension sleeve and a cover body. The extension sleeve allows the exhaust to be designed as a side-mounted type, with the exhaust output from the outward protrusion. This ensures that the removal of the cover body is unrelated to the exhaust. The maintenance of the oil separator does not require the installation, positioning, and removal of the pressure valve connection point, reducing the installation and positioning procedures for workers. At the same time, the pressure valve is not located directly above the cover body, avoiding obstruction. This facilitates the installation and removal of the oil separator and reduces the occurrence of bumps and knocks, thus making it easier to maintain the oil-gas separator.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model is a top cover based on an oil-gas separator, including a cover body and an extension sleeve;

[0007] The extension sleeve has a tank top connecting flange on the outer side of its bottom end, an oil separator support edge on the inner side of its bottom end, an outward protrusion fixedly connected to the circumferential side of the extension sleeve, a cover connecting flange on the top of the extension sleeve, the top surface of the outward protrusion being flush with the cover connecting flange, and a pressure valve interface fixedly connected to the top surface of the outward protrusion.

[0008] The protruding part is provided with vertically arranged threaded columns, the cover connecting flange is provided with several lower mounting ports that are misaligned with the protruding part, and the cover connecting flange is provided with a lower positioning port that is concentrically connected to the threaded columns.

[0009] The cover body is provided with an upper positioning port and several upper mounting ports at its edge. The cover body is fixed to the top of the extension sleeve by several bolts. The bolts are located between the upper mounting port and the lower mounting port, and between the upper positioning port and the lower positioning port.

[0010] The bottom surface of the cover is provided with a pressure sleeve, and the bottom surface of the pressure sleeve is attached to the oil separator support edge to form an oil separator installation point. The peripheral side of the pressure sleeve is provided with a notch, and the notch is opposite to the outward protrusion. The notch is located directly below the upper positioning port of the cover.

[0011] Furthermore, it also includes an oil separator, which includes a screen cylinder section. The top edge of the screen cylinder section is provided with a cylinder edge. The top surface of the oil separator support edge and the bottom surface of the pressure sleeve are both provided with embedding grooves. The cylinder edge is set in the embedding grooves of the oil separator support edge and the pressure sleeve, and the connection is provided with sealant.

[0012] Furthermore, it also includes a tank body, the extension sleeve is fixed to the top of the tank body via a tank top connecting flange, the top of the tank body is provided with an original support edge, the bottom surface of the oil separator support edge is fitted with the original support edge and the connection is sealed.

[0013] Furthermore, the spacing between several lower mounting ports on the cover connecting flange is consistent, and the distance between the upper positioning port and the adjacent lower mounting port is greater than the distance between two adjacent lower mounting ports.

[0014] Furthermore, the top surface of the protruding part is a planar structure, and the bottom surface of the protruding part is an arc-shaped structure.

[0015] Furthermore, the inner diameter of the cover connecting flange is larger than the outer diameter of the cylinder edge, and the outer diameter of the pressure sleeve is consistent with the inner diameter of the cover connecting flange.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model uses an extension sleeve and a cover body to form a top cover structure. The extension sleeve allows the exhaust to be designed as a side-mounted type, with the exhaust output from the outward protrusion. This ensures that the removal of the cover body is unrelated to the exhaust. The maintenance of the oil separator does not require the installation, positioning, and removal of the pressure valve connection point, reducing the installation and positioning procedures for workers. At the same time, the pressure valve is not located directly above the cover body, avoiding obstruction. This facilitates the installation and removal of the oil separator and reduces the occurrence of bumps and knocks, thus making it easier to maintain the oil-gas separator.

[0018] 2. This utility model, through the design of the internally threaded post of the protruding part, together with the upper positioning port of the cover and the lower positioning port of the cover connecting flange, plays a positioning role during the installation process, and avoids the upper and lower positioning ports from communicating with the space inside the tank, thus ensuring the sealing effect. At the same time, the positioning function can ensure that the pressure sleeve is aligned with the position of the protruding part after installation, thus ensuring smooth and unobstructed venting.

[0019] 3. This utility model designs the oil separator installation point on the extension sleeve, so the oil separator can be removed without removing the extension sleeve. At the same time, if the installation wear is caused by excessive maintenance frequency or excessive cleaning of sealant, only the extension sleeve needs to be replaced directly, without replacing the entire separator. That is, there is no need to replace the tank body or remove the various connecting pipes and instruments on the tank, thereby reducing maintenance costs and maintenance time.

[0020] 4. The extension sleeve and cover designed in this utility model can be directly installed on the tank of the old separator when the specifications are the same, so as to achieve the purpose of rapid modification and save modification costs.

[0021] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the top cover of an oil-gas separator according to the present invention;

[0024] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the extension sleeve.

[0026] Figure 4 This is a schematic diagram of the cover structure;

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1-Cover body, 2-Extension sleeve, 3-Oil separator, 101-Upper positioning port, 102-Upper mounting port, 103-Pressure sleeve, 104-Notch, 105-Embedded groove, 201-Top connecting flange of tank, 202-Oil separator support side, 203-Outer protrusion, 204-Cover body connecting flange, 205-Pressure valve interface, 206-Threaded column, 207-Lower mounting port, 208-Lower positioning port, 301-Screen cylinder section, 302-Cylinder side. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-4 As shown, this utility model is a top cover based on an oil-gas separator, including a cover body 1 and an extension sleeve 2;

[0031] The bottom outer side of the extension sleeve 2 is provided with a tank top connecting flange 201, the bottom inner side of the extension sleeve 2 is provided with an oil separator support edge 202, the periphery of the extension sleeve 2 is fixedly connected with an outward protrusion 203, the top of the extension sleeve 2 is provided with a cover connecting flange 204, the top surface of the outward protrusion 203 is flush with the cover connecting flange 204, and the top surface of the outward protrusion 203 is fixedly connected with a pressure valve interface 205.

[0032] The protruding part 203 is provided with vertically arranged threaded columns 206, and the cover connecting flange 204 is provided with several lower mounting ports 207 that are misaligned with the protruding part 203. The cover connecting flange 204 is provided with a lower positioning port 208 that is concentrically connected with the threaded columns 206.

[0033] The edge of the cover 1 is provided with an upper positioning port 101 and several upper mounting ports 102. The cover 1 is fixed to the top of the extension sleeve 2 by several bolts. The bolts are located between the upper mounting port 102 and the lower mounting port 207, and between the upper positioning port 101 and the lower positioning port 208.

[0034] The bottom surface of the cover 1 is provided with a pressure sleeve 103. The bottom surface of the pressure sleeve 103 is attached to the oil separator support edge 202 to form an oil separator 3 installation point. The circumferential side of the pressure sleeve 103 is provided with a notch 104. The notch 104 is opposite to the position of the protrusion 203 and is located directly below the upper positioning port 101 of the cover 1.

[0035] Among them, such as Figure 1-4 As shown, it also includes an oil separator 3, which includes a screen cylinder 301. The top edge of the screen cylinder 301 is provided with a cylinder edge 302. The top surface of the oil separator support edge 202 and the bottom surface of the pressure sleeve 103 are both provided with an embedding groove 105. The cylinder edge 302 is set in the embedding groove 105 of the oil separator support edge 202 and the pressure sleeve 103 and is provided with sealant at the connection.

[0036] It also includes a tank body. The extension sleeve 2 is fixed to the top of the tank body through the tank top connecting flange 201. The top of the tank body is provided with the original support edge. The bottom surface of the oil separation support edge 202 is in contact with the original support edge and the connection is sealed.

[0037] Among them, such as Figure 1 and Figure 3 As shown, the spacing of several lower mounting ports 207 on the cover connecting flange 204 is consistent, and the distance between the upper positioning port 101 and the adjacent lower mounting port 207 is greater than the distance between two adjacent lower mounting ports 207.

[0038] Among them, such as Figure 1-2 As shown, the top surface of the convex part 203 is a planar structure, and the bottom surface of the convex part 203 is an arc-shaped structure.

[0039] Among them, the inner diameter of the cover connecting flange 204 is larger than the outer diameter of the cylinder edge 302, and the outer diameter of the pressure sleeve 103 is the same as the inner diameter of the cover connecting flange 204.

[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A top cover based on a gas-oil separator, characterized in that: It includes a cover (1) and an extension sleeve (2); The bottom end of the extension sleeve (2) is provided with a tank top connecting flange (201) on the outside, and the bottom end of the extension sleeve (2) is provided with an oil branch supporting edge (202) on the inside, the extension sleeve (2) is fixedly connected with an outer convex part (203) on the side surface, the top end of the extension sleeve (2) is provided with a cover connecting flange (204), the top surface of the outer convex part (203) is flush with the cover connecting flange (204), and the top surface of the outer convex part (203) is fixedly connected with a pressure valve interface (205). The outer convex part (203) is internally provided with a vertically arranged threaded column (206), the cover connecting flange (204) is provided with a plurality of lower mounting holes (207) which are staggered with the outer convex part (203), and the cover connecting flange (204) is provided with a lower positioning hole (208) which is concentrically connected with the threaded column (206). The edge of the cover (1) is provided with an upper positioning hole (101) and a plurality of upper mounting holes (102), the cover (1) is fixed on the top of the extension sleeve (2) through a plurality of bolts, and the bolts are arranged between the upper mounting holes (102) and the lower mounting holes (207), and between the upper positioning hole (101) and the lower positioning hole (208). The bottom surface of the cover (1) is provided with a pressing sleeve (103), the bottom surface of the pressing sleeve (103) is attached to the oil branch supporting edge (202) to form an oil separation (3) mounting point, the side surface of the pressing sleeve (103) is provided with a notch (104), the notch (104) is opposite to the position of the outer convex part (203), and the notch (104) is located directly below the upper positioning hole (101) of the cover (1).

2. A roof based on a gas-oil separator according to claim 1, characterized in that, It also includes an oil separation (3), the oil separation (3) includes a screen cylinder part (301), the edge of the top end of the screen cylinder part (301) is provided with a cylinder edge (302), the top surface of the oil branch supporting edge (202) and the bottom surface of the pressing sleeve (103) are provided with embedded grooves (105), the cylinder edge (302) is arranged in the embedded grooves (105) of the oil branch supporting edge (202) and the pressing sleeve (103) and is provided with sealing glue at the connection position.

3. A top cover based on a gas-oil separator according to claim 1, characterized in that, It also includes a tank body, the extension sleeve (2) is fixed on the top end of the tank body through the tank top connecting flange (201), and the top end of the tank body is provided with an original supporting edge, the bottom surface of the oil branch supporting edge (202) is attached to the original supporting edge, and the connection position is provided with sealing.

4. A top cover based on a gas-oil separator according to claim 1, characterized in that, The distance between the upper positioning hole (101) and the adjacent lower mounting hole (207) is greater than the distance between the adjacent two lower mounting holes (207).

5. A roof based on a gas-oil separator according to claim 1, characterized in that, The top surface of the outer convex part (203) is a plane structure, and the bottom surface of the outer convex part (203) is an arc surface structure.

6. A gas cap based on a gas-oil separator according to claim 2, characterized in that, The inner diameter of the cover connecting flange (204) is greater than the outer diameter of the cylinder edge (302), and the outer diameter of the pressing sleeve (103) is consistent with the inner diameter of the cover connecting flange (204).

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