Raw material mixing device
The design of the horizontal mixing tank and scraper water pipe structure solves the problem of time-consuming and labor-intensive cleaning of the inner wall of the mixing tank, and realizes automatic cleaning and efficient mixing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2026-03-17
AI Technical Summary
Existing mixing tanks are time-consuming and labor-intensive to clean, and it is difficult to effectively remove the mixture adhering to the inner wall.
It adopts a horizontal mixing tank design, combined with a scraper and water pipe spray structure to realize automatic cleaning function. The scraper is arranged horizontally during the mixing process, and the water pipe spray is used to rinse the residual material on the inner wall.
It simplifies the cleaning process of the mixing tank, saves time and effort, improves mixing efficiency, and reduces energy consumption.
Smart Images

Figure CN223995856U_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of material mixing equipment, specifically relating to a raw material mixing device. Background Technology
[0002] The main use of sand casting waste is to extrude it into block-shaped building materials or combustion aids. Regardless of the form, it is necessary to add some other raw materials and water to the sand casting waste, mix them evenly, and then carry out subsequent extrusion and shaping processes.
[0003] During the mixing and stirring of sand casting waste, water is added to create a fluid state, and the moisture content needs to be controlled within a certain range. Therefore, the mixed material has a certain viscosity and adheres to the inner wall of the mixing tank. Existing mixing tanks are mostly vertical with small openings, requiring opening the tank for cleaning, which is time-consuming and labor-intensive. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a raw material mixing device. The mixing tank of the present invention is horizontal and has a large open area at the top, which facilitates the cleaning of its inner wall without the need to open the tank, saving time and effort.
[0005] The technical solution adopted by this invention to solve the problems existing in the prior art is:
[0006] A raw material mixing device includes a tank with an open top and a stirring assembly. The stirring assembly includes an agitator and a motor connected to each other. The motor is located outside the tank, and the agitator is horizontally arranged inside the tank.
[0007] The bottom of the tank is connected to a discharge pipe, and the discharge pipe is equipped with a discharge valve.
[0008] Preferably, the upper end of the agitator is provided with a scraper, which is fixedly connected to the inner wall of the tank. When the rotating plate of the agitator is rotated to the uppermost position, it is arranged horizontally, and the bottom scraping surface of the scraper abuts against the top surface of the horizontally arranged rotating plate at the uppermost position.
[0009] Preferably, the tank includes a cleaning chamber and a stirring chamber that are connected vertically, with the stirrer coaxially disposed inside the stirring chamber and the scraper fixed inside the cleaning chamber.
[0010] Preferably, the upper opening of the tank is detachably connected to a top cover, and the top cover is provided with a feed pipe.
[0011] Preferably, the scraper is provided with a water pipe arranged parallel to it, and the water pipe is provided with a number of spray holes at intervals.
[0012] Preferably, the stirrer includes an intermediate shaft and a rotating plate, with several support rods symmetrically arranged at both ends of the intermediate shaft, and the rotating plate is disposed between the corresponding support rods on both sides.
[0013] Preferably, the rotating plate is rotatably connected to the end of the support rod.
[0014] The stirrer has a guide plate arranged coaxially inside. When rotated, the lower half of the upper rotating plate comes into contact with the guide plate, and gradually changes to a horizontal arrangement.
[0015] Preferably, a rotating shaft is coaxially fixed to the end of the rotating plate, the rotating shaft passes through to the outside of the support rod, an end plate is fixed to the end of the rotating shaft, and a spring is sleeved on the rotating shaft, with the spring located between the end plate and the support rod.
[0016] The support rod is provided with several slots arranged around the axis of rotation. A plug is protruding on the axis of rotation located outside the support rod. The plug is inserted into the slot and is placed outside the slot under the push of the spring.
[0017] An extrusion plate is provided along the rotation path of the rotating shaft around the intermediate shaft, and the extrusion plate is connected to the end plate.
[0018] Preferably, the extrusion plate is an arc-shaped plate, with the center of the extrusion plate located on the axis of the intermediate shaft, and the thickness at both ends of the extrusion plate is less than the thickness in the middle.
[0019] Preferably, the outer side of the extrusion plate is provided with an installation block, which is inserted into a groove in the inner wall of the tank.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] (1) The tank is horizontal with a large opening area at the top, which makes it easy to clean the inner wall of the tank without opening it, saving time and effort.
[0022] (2) The mixer achieves automatic cleaning function through scraper, reducing mixing energy consumption. Attached Figure Description
[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0024] Figure 1 This is a structural diagram of a raw material mixing device according to this application.
[0025] Figure 2 for Figure 1 Partial sectional view of the mixing tank.
[0026] Figure 3 for Figure 2 The right view,
[0027] Figure 4 for Figure 1 sectional view,
[0028] Figure 5 This is a structural diagram of the stirring group in a raw material mixing device according to this application.
[0029] Figure 6 for Figure 5 The right view,
[0030] Figure 7 for Figure 5 A partial sectional view,
[0031] Figure 8 This is a top view of the extrusion plate in the mixing assembly of this application.
[0032] In the diagram: 1-Agitator, 101-Intermediate shaft, 102-Support rod, 1021-Slot, 103-Rotating plate, 104-Rotating shaft, 1041-Insertion rod, 105-End plate, 106-Spring, 2-Scraper, 201-Fixing frame, 3-Water pipe, 4-Extrusion plate, 401-Mounting block, 5-Guide plate, 6-Motor, 7-Tank body, 701-Agitating chamber, 702-Cleaning chamber, 8-Top cover, 9-Feed pipe, 10-Discharge pipe, 11-Discharge valve. Detailed Implementation
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which embodiments of this application belong. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of this application.
[0034] Furthermore, the specification and claims of this invention use terms indicating direction, such as "front," "rear," "upper," "lower," "left," "right," "side," "top," and "bottom," to describe various exemplary structural parts and elements of the invention. However, these terms are used herein merely for illustrative purposes and are determined based on the exemplary orientations shown in the accompanying drawings. Therefore, these terms indicating direction are for illustrative purposes only and should not be considered as limitations. For example, "upper" and "lower" are not necessarily limited to directions opposite to or consistent with the direction of gravity.
[0035] The following describes a raw material mixing device of the present invention in further detail with reference to the accompanying drawings.
[0036] Example 1
[0037] Depend on Figures 1 to 3 As shown,
[0038] A raw material mixing device includes a tank 7 with an open top and a stirring group. The stirring group includes a stirrer 1 and a motor 6 connected to each other. The motor 6 is located outside the tank 7, and the stirrer 1 is horizontally arranged inside the tank 7.
[0039] The bottom of the tank body 7 is connected to a discharge pipe 10, and the discharge pipe 10 is equipped with a discharge valve 11.
[0040] To prevent dust from flying during the mixing process, the upper opening of the tank body 7 is detachably connected to a top cover 8, and the top cover 8 is equipped with a feed pipe 9.
[0041] Example 2
[0042] Depend on Figures 4 to 8 As shown, based on the above embodiment 1, the difference lies in that the stirrer 1 includes an intermediate shaft 101 and a rotating plate 103. Several support rods 102 are symmetrically arranged at both ends of the intermediate shaft 101, and the rotating plate 103 is arranged between the support rods 102 arranged on both sides. Several support rods 102 on the same side are arranged in a ring array around the axis of the intermediate shaft 101.
[0043] The upper end of the stirrer 1 is provided with a scraper 2, and the top of the scraper 2 is provided with a fixing frame 201. The scraper 2 is fixedly connected to the tank body 7 of the mixing tank through the fixing frame 201. The fixing frame 201 is located above the stirrer 1, so it will not interfere with the rotation of the stirrer 1.
[0044] In order to arrange the compartments, the tank 7 includes a cuboid cleaning chamber 702 and a cylindrical stirring chamber 701 that are connected vertically. The stirrer 1 is coaxially arranged inside the stirring chamber 701, and the scraper 2 is fixed inside the cleaning chamber 702.
[0045] When the rotating plate 103 of the agitator 1 is rotated to the top, it is arranged horizontally, and the bottom scraping surface of the scraper 2 abuts against the top surface of the rotating plate 103 arranged horizontally at the top.
[0046] The agitator 1 is horizontal, that is, the intermediate shaft 101 is arranged horizontally. The material is stirred by the rotating plate 103. When the rotating plate 103 rotates to the top, it is arranged horizontally. The material at the bottom of the rotating plate 103 falls off under the action of gravity, and the material above it is scraped off by the scraper 2 during the rotation of the rotating plate 103.
[0047] The scraper 2 is provided with a water pipe 3 arranged parallel to it, and a number of spray holes are spaced apart on the water pipe 3. The spray holes on the water pipe 3 face the front end face of the scraper 2.
[0048] Water is added to the mixing tank through water pipe 3. Water can be added in stages. When adding water, the water jet from the nozzle is sprayed onto the front end of scraper 2 to wash away the material remaining on it, ensuring the cleaning effect of scraper 2 on rotating plate 103 in the next cycle.
[0049] An atomizing nozzle can be added to the outside of the spray hole to further optimize the cleaning effect on scraper 2.
[0050] The rotating plate 103 is rotatably connected to the end of the support rod 102. During the rotation of the stirrer 1, the rotating plate 103 rotates on its own, which improves the stirring efficiency.
[0051] The stirrer 1 has a guide plate 5 arranged coaxially on its inner side. When rotated, the lower half of the upper rotating plate 103 abuts against the guide plate 5, and gradually changes to a horizontal arrangement. The guide plate 5 is an arc-shaped plate, and its center is located on the axis of the intermediate shaft 101.
[0052] The rotating plate 103 is coaxially fixed with a rotating shaft 104 at its end. The rotating shaft 104 passes through to the outside of the support rod 102. An end plate 105 is fixed at the end of the rotating shaft 104. A spring 106 is sleeved on the rotating shaft 104. The spring 106 is located between the end plate 105 and the support rod 102.
[0053] The support rod 102 is provided with a plurality of slots 1021 arranged around the axis of the rotating shaft 104. A plug rod 1041 is protruding on the rotating shaft 104 located outside the support rod 102. The plug rod 1041 is inserted into the slot 1021. Under the push of the spring 106, the plug rod 1041 is placed outside the slot 1021.
[0054] A pressing plate 4 is provided on the rotation path of the rotating shaft 104 around the intermediate shaft 101. A mounting block 401 protrudes from the outer side of the pressing plate 4 and is inserted into a groove in the inner wall of the tank body 7. In order to achieve positioning installation, the mounting block 401 is polygonal in shape.
[0055] The extrusion plate 4 is connected to the end plate 105. The extrusion plate 4 is an arc-shaped plate, and the center of the extrusion plate 4 is located on the axis of the intermediate shaft 101. The thickness at both ends of the extrusion plate 4 is less than the thickness in the middle.
[0056] The guide plate 5 is located at the front end of the extrusion plate 4. That is, during the rotation of the agitator 1, the bottom of the rotating plate 103 first contacts the guide plate 5, and gradually changes from a vertical state to a horizontal state. When the rotating plate 103 is separated from the guide plate 5, it is already in a horizontal state, and then its corresponding end plate 105 directly contacts the extrusion plate 4.
[0057] On the horizontal rotating plate 103, the insertion rod 1041 of the rotating shaft 104 is arranged correspondingly to the slot 1021. The end of the insertion rod 1041 facing the slot 1021 is tapered, which makes it easy to insert into the slot 1021.
[0058] After the end plate 105 and the extrusion plate 4 are extruded, the end plate 105 gradually moves towards the support rod 102, and the insertion rod 1041 is inserted into the slot 1021. The rotating plate 103 cannot rotate and remains in a horizontal position, which makes it easy for the scraper 2 to clean its upper surface.
[0059] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.
Claims
1. A raw material mixing device, characterized in that: it comprises a tank (7) with an open upper end and a stirring set, the stirring set comprises a stirrer (1) and a motor (6) connected with each other, the motor (6) is arranged outside the tank (7), and the stirrer (1) is horizontally arranged inside the tank (7); a discharge pipe (10) is connected through the bottom of the tank (7), and a discharge valve (11) is arranged on the discharge pipe (10); the upper end of the stirrer (1) is provided with a scraper (2), the scraper (2) is fixedly connected with the inner wall of the tank (7), the rotating plate (103) of the stirrer (1) is arranged horizontally when it rotates to the uppermost position, and the bottom scraping surface of the scraper (2) abuts against the top surface of the rotating plate (103) arranged horizontally at the uppermost position.
2. The raw material mixing device according to claim 1, characterized in that: the tank (7) comprises a cleaning cavity (702) and a stirring cavity (701) connected through the upper and lower ends, the stirrer (1) is coaxially arranged inside the stirring cavity (701), and the scraper (2) is fixed inside the cleaning cavity (702).
3. The raw material mixing device according to claim 1, characterized in that: the upper end of the tank (7) is detachably connected with an upper cover (8), and the upper cover (8) is provided with a feeding pipe (9).
4. The raw material mixing device according to claim 1, characterized in that: the scraper (2) is provided with a water pipe (3) arranged in parallel therewith, and a plurality of spray holes are arranged at intervals on the water pipe (3).
5. The raw material mixing device according to claim 1, characterized in that: the stirrer (1) comprises an intermediate shaft (101) and a rotating plate (103), a plurality of supporting rods (102) are symmetrically arranged at the two ends of the intermediate shaft (101), and the rotating plate (103) is arranged between the corresponding supporting rods (102) arranged on the two sides.
6. The raw material mixing device according to claim 5, characterized in that: the rotating plate (103) is rotationally connected with the ends of the supporting rods (102); a guide plate (5) is coaxially arranged on the inner side of the stirrer (1), the lower half of the rotating plate (103) abuts against the guide plate (5) when it rotates to the upper side, and gradually changes to be arranged horizontally.
7. The raw material mixing device according to claim 6, characterized in that: the end of the rotating plate (103) is coaxially fixed with a rotating shaft (104), the rotating shaft (104) penetrates to the outside of the supporting rod (102), an end plate (105) is fixed at the end of the rotating shaft (104), a spring (106) is sleeved on the rotating shaft (104), and the spring (106) is located between the end plate (105) and the supporting rod (102); a plurality of insertion grooves (1021) are arranged around the axis of the rotating shaft (104) on the supporting rod (102), an insertion rod (1041) is protrudingly arranged on the rotating shaft (104) located outside the supporting rod (102), the insertion rod (1041) is inserted into the insertion groove (1021), and the insertion rod (1041) is located outside the insertion groove (1021) under the pushing of the spring (106). The rotating shaft (104) is provided with an extrusion plate (4) around the rotating path of the intermediate shaft (101), and the extrusion plate (4) is connected with the end plate (105) in a matched mode.
8. The raw material mixing device according to claim 7, characterized in that: The extrusion plate (4) is an arc-shaped plate, the center of which is located on the axis of the intermediate shaft (101), and the thickness of the two ends of the extrusion plate (4) is less than the middle thickness.
9. The raw material mixing device according to claim 7 or 8, characterized in that: The outer side of the extrusion plate (4) is provided with a mounting block (401), and the mounting block (401) is inserted into the groove in the inner wall of the tank body (7).