Circulating spraying type mixing device

Abstract

The utility model relates to the technical field of liquid material mixing, in particular to a circulating spraying type mixing device which comprises a tank body and a tank cover, a spraying pipe is arranged in the tank body, a material pipe is vertically arranged above the spraying pipe, and a plurality of automatic rotating spraying heads are distributed on the upper surface of the spraying pipe at intervals; the spraying pipe comprises a plurality of communicating pipes which are horizontally arranged, the other ends of the communicating pipes are arranged at an angle, the spraying pipe further comprises an annular coil pipe, and the inner side face of the annular coil pipe is communicated with the outer ends of the communicating pipes; the top end of the material pipe upwards penetrates through the tank cover and is provided with a feeding valve; a discharge valve is mounted at the bottom of the tank body; an outer pipeline is further communicated between the first outlet of the discharging valve and the first inlet of the feeding valve, the outer pipeline comprises a discharging pipe communicated with the first outlet of the discharging valve and a feeding pipe communicated with the first inlet of the feeding valve, and the discharging pipe is communicated with the feeding pipe through a pneumatic pump; through the structural design of the pneumatic pump and the unpowered automatic rotating spray head, liquid materials can be safely, reliably and uniformly mixed in a high-risk area.

Description

Technical Field

[0001] This utility model relates to the field of liquid mixing technology, and in particular to a circulating spray mixing device. Background Technology

[0002] Currently, many liquid mixtures are mixed using agitators or reactors to achieve uniform mixing. These agitators or reactors are equipped with stirring paddles, mechanical seals, drive motors, and reducers, which are costly and bulky. In some high-risk areas (such as Class A), the power distribution also increases costs and risks. Therefore, in the mixing process of some low-viscosity liquids, it is very feasible to use a circulating spray mixing device to achieve uniform mixing while reducing costs and safety risks.

[0003] Therefore, in order to address the above problems, this utility model urgently needs to provide a circulating spray mixing device. Utility Model Content

[0004] The purpose of this invention is to provide a circulating spray mixing device that uses a pneumatic pump and a non-powered automatic rotating nozzle to achieve safe and reliable uniform mixing of liquid materials in high-risk areas.

[0005] A circulating spray mixing device includes a tank and a tank cover. A spray pipe is installed inside the tank. A material pipe is vertically arranged above the spray pipe. Multiple automatic rotating spray heads are distributed at intervals on the upper surface of the spray pipe. The spray pipe includes multiple horizontally arranged connecting pipes with one end connected to the material pipe. The other end of each connecting pipe is set at an angle. It also includes an annular coil. The inner side of the annular coil is connected to the outer end of each connecting pipe.

[0006] The top of the material pipe extends upward through the tank cover and is equipped with an inlet valve, the outlet of which is connected to the inlet of the material pipe; a discharge valve is installed at the bottom of the tank, the inlet of which is connected to the inside of the tank.

[0007] An external pipeline is connected between the first outlet of the discharge valve and the first inlet of the feed valve. The external pipeline includes a discharge pipe connected to the first outlet of the discharge valve and an inlet pipe connected to the first inlet of the feed valve. The discharge pipe and the inlet pipe are connected by a pneumatic pump.

[0008] Furthermore, the automatic rotating spray head includes a connecting section that is detachably connected to a connecting pipe or annular coil. The connecting section has a spray pipe for communicating with the connecting pipe or annular coil. A rotating bushing is rotatably installed below the spray pipe. At least one rotating blade is installed at intervals on the outer surface of the rotating bushing. The outer side of the rotating blade is spirally distributed along the rotating bushing.

[0009] Furthermore, the feed valve is also equipped with a second inlet for feeding raw materials into the tank; the discharge valve is also equipped with a second outlet for discharging the mixed material from the tank.

[0010] Furthermore, the pneumatic pump is a pneumatic diaphragm pump.

[0011] Furthermore, the annular coil is fixed by a bracket installed on the inner wall of the tank.

[0012] Furthermore, the tank body and the tank cover are detachably connected by bolts.

[0013] Furthermore, the model of the automatic rotating spray head is PG123.

[0014] Furthermore, the feed valve is a DN65 three-way ball valve.

[0015] Furthermore, the discharge valve is a DN65 three-way ball valve.

[0016] Furthermore, the inner diameter of the material pipe is 65mm, and the inner diameter of the annular coil is 25mm.

[0017] The circulating spray mixing device provided by this utility model has the following advantages compared with the prior art:

[0018] The circulating spray mixing device provided by this utility model uses a pneumatic pump to draw liquid from the tank with compressed air and then re-inject it into the tank. A non-powered automatic rotating spray head generates a vortex as the liquid is injected into the tank, resulting in more uniform mixing. A three-way inlet and outlet valve allows for the injection of new material into the tank or the discharge of the already mixed material, achieving material dispersion and uniform mixing, replacing traditional stirring and mixing methods, and reducing equipment costs. Furthermore, the use of a pneumatic pump and a non-powered automatic rotating spray head eliminates the risks associated with direct on-site use of electricity in hazardous areas. Attached Figure Description

[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram (sectional view) of the circulating spray mixing device described in this utility model;

[0021] Figure 2 This is a schematic diagram (bottom view) of the spray pipe described in this utility model;

[0022] Figure 3 This is a schematic diagram (perspective view) of the automatic rotating spray head described in this utility model;

[0023] Figure 4 This is a schematic diagram (sectional view) of the automatic rotating spray head described in this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Tank body; 2. Tank cover; 3. Annular coil; 4. Material pipe; 5. Connecting pipe; 6. Automatic rotating spray head; 601. Connecting section; 602. Spray pipeline; 603. Rotating bushing; 604. Rotating paddle; 7. Feed valve; 8. Discharge valve; 9. Discharge pipe; 10. Feed pipe; 11. Pneumatic pump; 12. Support. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figure 1 , Figure 2As shown, the present invention provides a circulating spray mixing device, including a tank body 1 and a tank cover 2. A spray pipe is installed inside the tank body 1, and a material pipe 4 is vertically arranged above the spray pipe. Multiple automatic rotating spray heads 6 are distributed at intervals on the upper surface of the spray pipe. The spray pipe includes multiple horizontally arranged connecting pipes 5, one end of which is connected to the material pipe 4. The other end of each connecting pipe 5 is set at an angle. It also includes an annular coil 3, the inner side of which is connected to the outer end of each connecting pipe 5.

[0030] The top of the material pipe 4 extends upward through the tank cover 2 and is equipped with an inlet valve 7. The outlet of the inlet valve 7 is connected to the inlet of the material pipe 4. A discharge valve 8 is installed at the bottom of the tank body 1. The inlet of the discharge valve 8 is connected to the inside of the tank body 1.

[0031] An external pipeline is also connected between the first outlet of the discharge valve 8 and the first inlet of the feed valve 7. The external pipeline includes a discharge pipe 9 connected to the first outlet of the discharge valve 8 and a feed pipe 10 connected to the first inlet of the feed valve 7. The discharge pipe (9) and the feed pipe 10 are connected by a pneumatic pump 11.

[0032] The circulating spray mixing device provided by this utility model uses a pneumatic pump to draw liquid from the tank with compressed air and then re-inject it into the tank. A non-powered automatic rotating spray head generates a vortex as the liquid is injected into the tank, resulting in more uniform mixing. A three-way inlet and outlet valve allows for the injection of new material into the tank or the discharge of the already mixed material, achieving material dispersion and uniform mixing, replacing traditional stirring and mixing methods, and reducing equipment costs. Furthermore, the use of a pneumatic pump and a non-powered automatic rotating spray head eliminates the risks associated with direct on-site use of electricity in hazardous areas.

[0033] like Figure 3 , Figure 4 As shown, the automatic rotating spray head 6 includes a connecting section 601 that is detachably connected to the connecting pipe 5 or the annular coil 3. A spray pipe 602 communicating with the connecting pipe 5 or the annular coil 3 is provided in the connecting section 601. A rotating bushing 603 is rotatably mounted at the bottom end of the spray pipe 602. At least one rotating blade 604 is installed at intervals on the outer surface of the rotating bushing 603. The outer side of the rotating blade 604 is spirally distributed along the rotating bushing 603.

[0034] like Figure 1 , Figure 2 As shown, the feed valve 7 is also provided with a second inlet for feeding raw materials into the tank 1; the discharge valve 8 is also provided with a second outlet for discharging the mixed material out of the tank 1.

[0035] In this embodiment, the pneumatic pump 11 is a pneumatic diaphragm pump.

[0036] like Figure 1 As shown, the annular coil 3 is fixed by a bracket 12 installed on the inner wall of the tank 1.

[0037] like Figure 1 As shown, the tank body 1 and the tank cover 2 are detachably connected by bolts.

[0038] In this embodiment, the automatic rotating spray head 6 is model PG123.

[0039] In this embodiment, the feed valve 7 is a DN65 three-way ball valve.

[0040] In this embodiment, the discharge valve 8 is a DN65 three-way ball valve.

[0041] In this embodiment, the inner diameter of the material pipe 4 is 65 mm, and the inner diameter of the annular coil 3 is 25 mm.

[0042] The implementation method of this utility model includes the following steps:

[0043] 1) The material to be mixed is fed into the tank 1 through the second inlet of the tank cover 2 or the feed valve 7;

[0044] 2) A pneumatic diaphragm pump is used to draw material from the tank 1 through the first outlet of the discharge valve 8 and inject it into the material pipe 4 through the first inlet of the inlet valve 7;

[0045] 3) The liquid enters in batches through the material pipe 4 into each connecting pipe 5 and the annular coil 3;

[0046] 4) When the liquid passes through the automatic rotating spray head 6, it hits the bottom of the rotating paddle 604 after passing through the spray pipe 602. Since the rotating paddle 604 is spirally arranged, under the flushing of the water flow, the rotating paddle 604 drives the rotating bushing 603 to rotate, so that the water flow is injected into the tank 1 from a 360° direction, generating a vortex of a certain size, which accelerates the mixing of the material in the tank 1.

[0047] 5) After the liquid in tank 1 is evenly mixed, the evenly mixed material can be discharged through the second outlet of discharge valve 8.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A circulating spray type mixing device, characterized in that: it comprises a tank body (1) and a tank cover (2), a spray pipe is installed in the tank body (1), a material pipe (4) is vertically arranged above the spray pipe, and a plurality of automatic rotating spray heads (6) are distributed on the upper surface of the spray pipe at intervals; the spray pipe comprises a plurality of communication pipes (5) which are horizontally arranged and have one end in communication with the material pipe (4), the other end of each communication pipe (5) is arranged at an angle, and the device further comprises an annular coil pipe (3), the inner side of the annular coil pipe (3) is in communication with the outer end of each communication pipe (5); the top end of the material pipe (4) penetrates the tank cover (2) upward and is provided with a feeding valve (7), the outlet of the feeding valve (7) is in communication with the inlet of the material pipe (4); a discharging valve (8) is installed at the bottom of the tank body (1), and the inlet of the discharging valve (8) is in communication with the inside of the tank body (1); an outer pipeline is further in communication between the first outlet of the discharging valve (8) and the first inlet of the feeding valve (7), the outer pipeline comprises a discharging pipe (9) in communication with the first outlet of the discharging valve (8) and a feeding pipe (10) in communication with the first inlet of the feeding valve (7), and the discharging pipe (9) and the feeding pipe (10) are in communication through a pneumatic pump (11). The automatic rotating spray head (6) comprises a connecting section (601) which is detachably connected with the communication pipe (5) or the annular coil pipe (3), a spray pipeline (602) for communication with the communication pipe (5) or the annular coil pipe (3) is arranged in the connecting section (601), a rotating shaft sleeve (603) is rotatably arranged below the spray pipeline (602), at least one rotating paddle (604) is arranged on the outer surface of the rotating shaft sleeve (603) at intervals, and the outer side of the rotating paddle (604) is distributed in a spiral shape along the rotating shaft sleeve (603).

2. The recirculating spray-type mixing device of claim 1, wherein: A second inlet is further arranged on the feeding valve (7) for feeding raw materials into the tank body (1); a second outlet is further arranged on the discharging valve (8) for discharging the mixed material out of the tank body (1).

3. The recirculating spray-type mixing device of claim 2, wherein: The pneumatic pump (11) is a pneumatic diaphragm pump.

4. The recirculating spray-type mixing device of claim 3, wherein: The annular coil pipe (3) is fixed through a support (12) installed on the inner wall of the tank body (1).

5. The recirculating spray-type mixing device of claim 4, wherein: The tank body (1) and the tank cover (2) are detachably connected through bolts.

6. The recirculating spray-type mixing device of claim 5, wherein: The model of the automatic rotating spray head (6) is PG123.

7. The recirculating spray-type mixing device of claim 6, wherein: The feeding valve (7) is a DN65 three-way ball valve.

8. The recirculating spray-type mixing device of claim 7, wherein: The discharging valve (8) is a DN65 three-way ball valve.

9. The recirculating spray-type mixing device of claim 8, wherein: The inner diameter of the material pipe (4) is 65 mm, and the inner diameter of the annular coil pipe (3) is 25 mm.

10. The recirculating spray-type mixing device of claim 9, wherein: ​

Images