Water-based film coating equipment for ground mat

Abstract

The utility model belongs to the technical field of water-based film coating of ground mats, and particularly relates to water-based film coating equipment of ground mats, which comprises a support frame, a protection bin is fixedly mounted on the support frame, a coating mechanism and a scraping mechanism are mounted in the protection bin, the scraping mechanism comprises an L-shaped scraping plate, a plurality of auxiliary rods are mounted on the protection bin in a sliding manner, and the L-shaped scraping plate is fixedly mounted on the support frame. The auxiliary rod is fixedly connected with the L-shaped scraping plate, the recycling material frames are arranged on the two sides of the L-shaped scraping plate, the coating mechanism and the scraping mechanism are designed, so that the water-based film coating is evenly coated on the ground mat, meanwhile, the recycling material frames are arranged in the scraping mechanism, redundant water-based film coating can be recycled to the recycling material bin, and the recycling material frames are arranged in the scraping mechanism. And the positions of the L-shaped scraping plate and the recycling material frame can be adjusted, so that the device is suitable for ground mats of different sizes, the practicability of the device is improved, and the production cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of water-based film coating technology for floor mats, specifically to a water-based film coating device for floor mats. Background Technology

[0002] Water-based membrane coating is an important process for floor mats. It involves uniformly coating the surface of the mat with a water-based membrane material to enhance its waterproof, abrasion-resistant, and anti-slip properties. Water-based membrane materials are typically composed of environmentally friendly water-based resins, additives, and pigments, and have advantages such as being non-toxic, harmless, easily degradable, and environmentally friendly. When selecting a water-based membrane material, its film-forming properties, water resistance, abrasion resistance, and weather resistance must be considered to ensure that the coated floor mat meets usage requirements.

[0003] Traditional coating methods involve manual application, where workers use brushes, rollers, and other tools to evenly coat the water-based film coating onto the surface of the floor mat. However, manual coating makes it difficult to control the amount of water-based film coating applied, which can easily lead to material waste and increase production costs. To reduce waste of water-based film coating during coating and lower production costs, we propose a water-based film coating equipment for floor mats. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a water-based film coating device for floor mats. By designing a coating mechanism and a scraping mechanism, the water-based film coating is evenly applied to the floor mat. Simultaneously, a recycling frame is installed within the scraping mechanism to collect excess water-based film coating into a recycling bin, reducing waste. The positions of the L-shaped scraper and the recycling frame are adjustable, allowing the device to adapt to floor mats of different sizes, improving its practicality, reducing production costs, and solving the problems mentioned earlier.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A water-based film coating device for floor mats includes a support frame, a protective chamber fixedly mounted on the support frame, a coating mechanism and a scraping mechanism installed inside the protective chamber, the scraping mechanism including an L-shaped scraper, several auxiliary rods slidably mounted on the protective chamber, the auxiliary rods being fixedly connected to the L-shaped scraper, a threaded rod fixedly mounted above the L-shaped scraper, a rotating ring rotatably mounted on the protective chamber, the rotating ring being threadedly connected to the threaded rod, an installation slot being provided on the L-shaped scraper, two sets of threaded shafts passing through the front and rear sides of the installation slot, an installation plate being fixedly mounted below the corresponding two sets of threaded shafts, a nut being threadedly connected above the threaded shaft, a recycling frame being fixedly connected below the installation plate, and a transmission mechanism and a drying mechanism mounted on the support frame.

[0007] Preferably, the scraping mechanism further includes a recycling bin, with fixed plates fixedly connected to both the front and rear sides of the protective bin. The fixed plates are fixedly connected to the recycling bin, and an inclined block is provided on the recycling frame. The L-shaped scraper is in close contact with the inclined block, and a recycling pipe is fixedly connected to the recycling frame. The other end of the recycling pipe extends into the corresponding recycling bin.

[0008] Preferably, the coating mechanism includes a pressure pump, which is fixedly installed on a protective chamber. A storage silo is fixedly installed on the protective chamber. The inlet of the pressure pump is fixedly connected to the outlet of the storage silo via a feed pipe. Several limiting plates are fixedly installed inside the protective chamber. The other end of each limiting plate is fixedly connected to a spray pipe. The inlet of the spray pipe is fixedly connected to the outlet of the pressure pump via a discharge pipe.

[0009] Preferably, the support frame is provided with a plurality of auxiliary rollers, and the front and rear ends of the rightmost auxiliary roller are fixedly fitted with transmission toothed pulleys. A conveyor belt is tensioned and fitted between the auxiliary rollers. The transmission mechanism includes a dual-shaft drive motor, which is fixedly mounted on the support frame. Both drive shafts of the dual-shaft drive motor are fixedly fitted with drive columns. The other end of the drive column is fixedly fitted with a drive toothed pulley. A toothed belt is fixedly fitted between the drive toothed pulley and the transmission toothed pulley.

[0010] Preferably, the drying mechanism includes a drying chamber, and several electric heating plates are fixedly installed inside the drying chamber.

[0011] Preferably, the protective compartment is hinged to a compartment cover by several hinges, and a handle is fixedly installed on the compartment cover. Beneficial effects

[0012] This invention provides an aqueous film coating device for floor mats. Compared with the prior art, it has the following advantages:

[0013] 1. This water-based film coating equipment for floor mats, through the design of a coating mechanism and a scraping mechanism, can uniformly coat the water-based film coating onto the floor mat. At the same time, the scraping mechanism is equipped with a recycling frame, which can collect excess water-based film coating into the recycling bin, thereby reducing waste of water-based film coating and lowering production costs.

[0014] 2. This water-based film coating equipment for floor mats, through the design of a drying mechanism, allows the water-based film coating applied to the floor mat to cure quickly and adhere to the surface of the floor mat, ensuring that the water-based film achieves the required hardness and wear resistance in a short time. Attached Figure Description

[0015] Figure 1 The right-hand view shows the main structure of this utility model;

[0016] Figure 2This is a left view of the main structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the unfolded cover of this utility model;

[0018] Figure 4 This is a schematic diagram of the scraping mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the coating mechanism of this utility model;

[0020] Figure 6 This is a schematic diagram of the transmission mechanism of this utility model;

[0021] Figure 7 This utility model Figure 4 Enlarged diagram of point A in the middle.

[0022] In the diagram: 1. Support frame; 2. Bin cover; 3. Auxiliary roller; 4. Conveyor belt; 5. Coating mechanism; 6. Scraping mechanism; 7. Transmission mechanism; 8. Protective bin; 9. Dual-shaft drive motor; 10. Transmission column; 11. Drive toothed pulley; 12. Transmission toothed pulley; 13. Toothed belt; 14. Pressure pump; 15. Storage bin; 16. Spray pipe; 17. Limiting plate; 18. Feed pipe; 19. Discharge pipe; 20. L-shaped scraper; 21. Recycling frame; 22. Recycling bin; 23. Threaded rod; 24. Auxiliary rod; 25. Rotary ring; 26. Recycling pipe; 27. Fixing plate; 28. Mounting slot; 29. ​​Threaded shaft; 30. Nut; 31. Mounting plate; 32. Drying mechanism. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-7This utility model provides a technical solution: a water-based film coating device for floor mats, including a support frame 1, a protective chamber 8 fixedly installed on the support frame 1, a coating mechanism 5 and a scraping mechanism 6 installed inside the protective chamber 8, the scraping mechanism 6 including an L-shaped scraper 20, a plurality of auxiliary rods 24 slidably installed on the protective chamber 8, the auxiliary rods 24 being fixedly connected to the L-shaped scraper 20, a threaded rod 23 fixedly installed above the L-shaped scraper 20, a rotating ring 25 rotatably installed on the protective chamber 8, the rotating ring 25 being threadedly connected to the threaded rod 23, and an installation slot 28 opened on the L-shaped scraper 20, with two sets of [unclear] passing through the front and rear sides of the installation slot 28. The threaded shaft 29 has a mounting plate 31 fixedly installed below each of the two sets of threaded shafts 29. A nut 30 is threadedly connected above the threaded shaft 29. A recycling frame 21 is fixedly connected below the mounting plate 31. A transmission mechanism 7 and a drying mechanism 32 are installed on the support frame 1. The scraping mechanism 6 also includes a recycling bin 22. Fixed plates 27 are fixedly connected to the front and rear sides of the protective bin 8. The fixed plates 27 are fixedly connected to the recycling bin 22. An inclined block is provided on the recycling frame 21. An L-shaped scraper 20 is in close contact with the inclined block. A recycling pipe 26 is fixedly connected to the recycling frame 21. The other end of the recycling pipe 26 extends into the corresponding recycling bin 22.

[0025] In use, depending on the thickness of the floor mat, rotating the rotating ring 25, under the constraint of the auxiliary rod 24, causes the threaded rod 23 to move the L-shaped scraper 20 up and down, thus allowing the L-shaped scraper 20 to adapt to floor mats of different thicknesses. Then, depending on the width of the floor mat, unscrewing the nut 30 moves the two sets of threaded shafts 29 and the mounting plate 31 to the appropriate position, so that the inclined block in the recycling frame 21 contacts the side of the floor mat. This prevents excess water-based film coating from being guided into the recycling frame 21 by the inclined block when the L-shaped scraper 20 is scraping, and then into the recycling bin 22 through the recycling pipe 26, thereby reducing the waste of water-based film coating. This design allows the device to adapt to floor mats of different sizes, improving the practicality of the device.

[0026] The coating mechanism 5 includes a pressure pump 14, which is fixedly installed on the protective chamber 8. A storage chamber 15 is fixedly installed on the protective chamber 8. The inlet of the pressure pump 14 is fixedly connected to the outlet of the storage chamber 15 by a feed pipe 18. Several limiting plates 17 are fixedly installed inside the protective chamber 8. The other end of the limiting plate 17 is fixedly connected to the spray pipe 16. The inlet of the spray pipe 16 is fixedly connected to the outlet of the pressure pump 14 by a discharge pipe 19.

[0027] When in use, start the pressure pump 14. The pressure pump 14 sucks the water-based film coating in the storage bin 15 into the discharge pipe 19 through the feed pipe 18, and then into the spray pipe 16. Then the spray pipe 16 starts to spray the water-based film coating onto the floor mat.

[0028] A number of auxiliary rollers 3 are mounted on the support frame 1. The front and rear ends of the rightmost auxiliary roller 3 are fixedly fitted with transmission toothed pulleys 12. A conveyor belt 4 is tensioned between the auxiliary rollers 3. The transmission mechanism 7 includes a dual-shaft drive motor 9. The dual-shaft drive motor 9 is fixedly mounted on the support frame 1. Both drive shafts of the dual-shaft drive motor 9 are fixedly fitted with drive columns 10. The other end of the drive column 10 is fixedly fitted with a drive toothed pulley 11. A toothed belt 13 is fixedly fitted between the drive toothed pulley 11 and the transmission toothed pulley 12.

[0029] When in use, start the dual-shaft drive motor 9. The dual-shaft drive motor 9 has two sets of drive shafts that drive the corresponding drive column 10 and drive toothed pulley 11 to rotate. Then, under the action of the toothed belt 13, it drives the drive toothed pulley 12 and a set of auxiliary rollers 3 to rotate. Then, under the action of the conveyor belt 4, the remaining auxiliary rollers 3 also start to rotate, and the conveyor belt 4 also starts to work. Then, the floor mat is placed on the conveyor belt 4 and sent into the coating mechanism 5.

[0030] The drying mechanism 32 includes a drying chamber, in which several electric heating plates are fixedly installed. The electric heating plates are first started to preheat. Then, when the conveyor belt 4 sends the floor mat coated with water-based film coating into the drying chamber, the floor mat coated with water-based film coating can be dried to ensure that the water-based film reaches the required hardness and wear resistance in a short time.

[0031] The protective bin 8 is hinged to a bin cover 2 by several hinges. A handle is fixedly installed on the bin cover 2. When starting the device, the bin cover 2 is first lifted by the handle, and then the position of the recycling bin 22 is adjusted.

[0032] Working principle: During use, depending on the thickness of the floor mat, rotating the rotating ring 25, under the constraint of the auxiliary rod 24, causes the threaded rod 23 to move the L-shaped scraper 20 up and down, thus allowing the L-shaped scraper 20 to adapt to floor mats of different thicknesses. Next, the handle is used to lift the bin cover 2. Then, according to the width of the floor mat, the nut 30 is turned to move the two sets of threaded shafts 29 and the mounting plate 31 to the appropriate position, allowing the inclined block inside the recycling frame 21 to contact the side of the floor mat, thereby preventing the L-shaped scraper 20 from scraping material incorrectly. Excess water-based film coating is guided into the recycling box 21 by the inclined block, and then enters the recycling bin 22 through the recycling pipe 26, thereby reducing the waste of water-based film coating. This design allows the device to adapt to floor mats of different sizes, improving the practicality of the device. Then, the electric heating plate is started to preheat. Then, when the conveyor belt 4 sends the floor mat coated with water-based film coating into the drying chamber, the floor mat coated with water-based film coating can be dried to ensure that the water-based film reaches the required hardness and wear resistance in a short time.

[0033] The dual-shaft drive motor 9 is started. The dual-shaft drive motor 9 has two sets of drive shafts that drive the corresponding drive column 10 and drive toothed pulley 11 to rotate. Then, under the action of the toothed belt 13, it drives the drive toothed pulley 12 and a set of auxiliary rollers 3 to rotate. Then, under the action of the conveyor belt 4, the remaining auxiliary rollers 3 also start to rotate, and the conveyor belt 4 also starts to work. Then, the floor mat is placed on the conveyor belt 4 and sent into the coating mechanism 5. Subsequently, the pressure pump 14 is started. The pressure pump 14 sucks the water-based film coating in the storage bin 15 into the discharge pipe 19 through the feed pipe 18, and then into the spray pipe 16. Then, the spray pipe 16 starts to spray the water-based film coating onto the floor mat. Immediately afterwards, the L-shaped scraper 20 starts to scrape the material. Finally, the floor mat coated with water-based film coating enters the drying mechanism 32 for drying.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aqueous film coating apparatus for floor mats comprising a support frame (1) characterised in that: The support frame (1) is fixedly installed with a protection bin (8), the protection bin (8) is installed with a coating mechanism (5) and a scraping mechanism (6), the scraping mechanism (6) comprises an L-shaped scraping plate (20), a plurality of auxiliary rods (24) are slidably installed on the protection bin (8), the auxiliary rods (24) are fixedly connected with the L-shaped scraping plate (20), a threaded rod (23) is fixedly installed above the L-shaped scraping plate (20), a rotating ring (25) is rotatably installed on the protection bin (8), the rotating ring (25) is threadedly connected with the threaded rod (23), an installation slot (28) is formed in the L-shaped scraping plate (20), two groups of threaded shafts (29) are penetratingly arranged on the front and rear sides of the installation slot (28), installation plates (31) are fixedly installed below the two groups of threaded shafts (29), nuts (30) are threadedly connected above the threaded shafts (29), a recycling material frame (21) is fixedly connected below the installation plates (31), and a transmission mechanism (7) and a drying mechanism (32) are installed on the support frame (1).

2. An aqueous film coating apparatus for floor mats according to claim 1, wherein: The scraping mechanism (6) further comprises a recycling material bin (22), fixed plates (27) are fixedly connected on the front and rear sides of the protection bin (8), the fixed plates (27) are fixedly connected with the recycling material bin (22), the recycling material frame (21) is provided with an inclined block, the L-shaped scraping plate (20) is in close contact with the inclined block, and the recycling material frame (21) is fixedly communicated with a recycling material pipe (26), and the other end of the recycling material pipe (26) extends into the corresponding recycling material bin (22).

3. An aqueous film coating apparatus for floor mats as defined in claim 1, wherein: The coating mechanism (5) comprises a pressure pump (14), the pressure pump (14) is fixedly installed on the protection bin (8), a storage bin (15) is fixedly installed on the protection bin (8), a feeding pipe (18) is fixedly communicated between the feeding end of the pressure pump (14) and the discharge port of the storage bin (15), a plurality of limiting plates (17) are fixedly installed in the protection bin (8), the other end of the limiting plate (17) is fixedly connected with a spraying pipe (16), and the feeding port of the spraying pipe (16) is fixedly communicated with the discharge end of the pressure pump (14) through a discharge pipe (19).

4. An aqueous film coating apparatus for floor mats as defined in claim 1, wherein: A plurality of auxiliary rotating rollers (3) are penetratingly arranged on the support frame (1), the front and rear ends of the rightmost auxiliary rotating roller (3) are fixedly sleeved with transmission toothed belt wheels (12), the auxiliary rotating rollers (3) are tightly sleeved with a conveying belt (4) between the auxiliary rotating rollers (3), the transmission mechanism (7) comprises a double-shaft transmission motor (9), the double-shaft transmission motor (9) is fixedly installed on the support frame (1), the two transmission shafts of the double-shaft transmission motor (9) are fixedly sleeved with transmission columns (10), the other end of the transmission column (10) is fixedly sleeved with a driving toothed belt wheel (11), and the driving toothed belt wheel (11) and the transmission toothed belt wheel (12) are fixedly sleeved with a toothed belt (13).

5. An aqueous film coating apparatus for floor mats as defined in claim 1, wherein: The drying mechanism (32) comprises a drying bin, and a plurality of electric heating plates are fixedly installed in the drying bin.

6. An aqueous film coating apparatus for floor mats as defined in claim 1, wherein: A bin cover (2) is hingedly connected to the protection bin (8) through a plurality of hinges, and a handle is fixedly installed on the bin cover (2).

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