Multi-film coating unit

Abstract

The utility model relates to the technical field of film coating machines, in particular to a multi-film coating unit which comprises a printing and film coating mechanism, two groups of expansion mechanisms arranged on the printing and film coating mechanism, two groups of plate adaptation mechanisms arranged on the printing and film coating mechanism and a brushing mechanism arranged outside the printing and film coating mechanism, the printing and laminating mechanism comprises a base; and the expansion mechanism comprises a base mounted at the outer end of the base and another two extrusion plates movably mounted in the base. An existing constant-size unit is arranged to be the printing and film covering mechanism matched with the printing materials with the gradually-changing sizes and the two plate matching mechanisms, after the printing plates with the different sizes are effectively borne, along with gradual increase of the sizes of the materials, the double-film coating brushing mechanism can further pressurize the large-size materials, and therefore the printing efficiency of the printing plates with the different sizes is improved. And finally, the unit can strengthen the coating pressure on the materials with different sizes, so that the phenomenon of non-uniform coating caused by non-uniform pressure on the surfaces of the materials is avoided.

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, specifically a multi-film coating machine unit. Background Technology

[0002] The coating unit is an important part of the coating machine, and laboratory coating machines are widely used in materials science, chemistry, biology and other fields.

[0003] During actual use, the laboratory coating machine may experience certain malfunctions when coating substrates of different sizes. As the pressure points of materials of different sizes change on the machine, the coating speed of the machine will become unbalanced as the machine carries the material back and forth for coating operations. This will lead to insufficient coating pressure, and in severe cases, it will cause the multi-film coating to be too thick or too thin.

[0004] In view of this, a multi-film coating unit was designed to solve the above problems. Utility Model Content

[0005] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0006] Therefore, the technical solution adopted by this utility model is as follows:

[0007] A multi-film coating unit includes a printing and laminating mechanism, two sets of expansion mechanisms disposed on the printing and laminating mechanism, two sets of sheet material fitting mechanisms disposed on the printing and laminating mechanism, and a coating mechanism disposed outside the printing and laminating mechanism; the printing and laminating mechanism includes a base; the expansion mechanism includes a base mounted on the outer end of the base, two other extrusion plates movably mounted inside the base, two insert plates installed in two insertion holes inside the base, and springs disposed in sliding grooves inside the extrusion plates; the sheet material fitting mechanism includes a first pad disposed at one end of the base, a second pad disposed at the other end of the base, a side-bent main plate connected to the first pad, and a side-bent auxiliary plate connected to the second pad; the coating mechanism includes two scrapers with gradually varying widths.

[0008] In a preferred embodiment, the present invention may be further configured as follows: the printing and coating mechanism further includes a limiting plate installed at the bottom of the base, two clamps installed on the side of the base, a first lead screw movably installed in the two clamps, and a pressure plate movably installed between the base and the limiting plate, wherein the first lead screw is adapted to be installed in a threaded hole at the outer end of the pressure plate.

[0009] In a preferred embodiment, the present invention can be further configured such that: two end plates are provided at the other end of the pressure plate, and a first pull plate is movably connected to each of the two end plates;

[0010] A T-shaped plate is movably mounted on the other end of the first pull plate;

[0011] Two symmetrically distributed second pull plates are movably installed on the T-shaped plate.

[0012] In a preferred embodiment, the present invention can be further configured such that: a pin is provided at the bottom of the extrusion plate, and the pin is movably installed in a hole at the outer end of the second pull plate.

[0013] In a preferred embodiment, the present invention can be further configured such that the plate fitting mechanism also includes two base supports installed at the bottom of the first pad and the second pad, and pulleys are movably installed in the base supports;

[0014] Two second lead screws are movably installed in the end plates at two locations on the outer side of the base;

[0015] One of the second lead screws is equipped with a right-angle limiting plate, and the other second lead screw is equipped with an arc-angle limiting plate.

[0016] In a preferred embodiment, the present invention may be further configured such that: the coating mechanism further includes a slide rail disposed outside the extrusion plate, a suspension mounted on the slide rail, a traction frame movably mounted on the top of the suspension, and a horizontal truss movably mounted on the bottom end of the traction frame;

[0017] The truss consists of two pads and a crossbar, with a scraper mounted on the crossbar.

[0018] In a preferred embodiment, the present invention can be further configured such that: a groove is provided inside the suspension, and a first axle is installed in the groove, and a second axle is installed inside the traction frame;

[0019] Both the first and second shafts are movably mounted with clamps, and a tension spring connects the two clamps.

[0020] In a preferred embodiment, the present invention can be further configured such that: the slide rail has an I-shaped slide rail inside, and the pulley is adapted to be installed in the I-shaped slide rail.

[0021] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0022] 1. This utility model sets up an existing constant-size unit as a printing and coating mechanism adapted to printing materials of gradually varying sizes, and two sets of plate fitting mechanisms. When printing plates of different sizes are effectively supported, as the material size gradually increases, the double-film coating mechanism can further increase the pressure on the large-size material until the printing material is effectively compressed. Finally, the unit can strengthen the coating pressure on materials of different sizes, thereby avoiding uneven coating caused by uneven pressure on the material surface. Attached Figure Description

[0023] Figure 1 This is a schematic diagram illustrating the use of this utility model;

[0024] Figure 2 This is a schematic diagram of the coating mechanism of this utility model;

[0025] Figure 3 This is a partial exploded view of the present invention;

[0026] Figure 4 This is a schematic diagram of the printing and coating mechanism and the expansion mechanism of this utility model;

[0027] Figure 5 This is a schematic diagram of the sheet metal adapter mechanism of this utility model.

[0028] Figure label:

[0029] 100. Printing and laminating mechanism; 110. Base; 120. Limiting plate; 130. Clamp; 140. First lead screw; 150. Pressure plate; 160. First pull plate; 170. T-shaped plate; 180. Second pull plate;

[0030] 200, Expansion mechanism; 210, Base; 220, Extrusion plate; 230, Insert plate; 240, Spring;

[0031] 300. Sheet metal fitting mechanism; 310. First pad; 320. Second pad; 330. Side bending main plate; 340. Side bending secondary plate; 350. Base support; 360. Pulley; 370. Second lead screw; 380. Right angle limiting plate; 390. Arc angle limiting plate;

[0032] 400. Painting mechanism; 410. Slide rail; 420. Suspension; 430. Traction frame; 440. Truss; 450. Scraper; 460. First shaft; 470. Second shaft; 480. Clamp; 490. Tension spring. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0034] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of this invention.

[0035] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing a multi-film coating unit.

[0036] Example 1:

[0037] Combination Figures 1-5As shown, the present invention provides a multi-film coating unit, including a printing and coating mechanism 100, two sets of expansion mechanisms 200 disposed on the printing and coating mechanism 100, two sets of sheet material fitting mechanisms 300 disposed on the printing and coating mechanism 100, and a coating mechanism 400 disposed outside the printing and coating mechanism 100. The printing and coating mechanism 100 is used to provide effective bearing capacity for materials of different sizes, the expansion mechanisms 200 are used to provide fitting clamping force for materials with different shaped ends, the sheet material fitting mechanisms 300 are used to increase the bearing pressure for materials of different sizes, and the coating mechanism 400 is used to increase the coating pressure for materials of different sizes.

[0038] The printing and laminating mechanism 100 includes a base 110, a limiting plate 120 installed at the bottom of the base 110, two clamps 130 installed on the side of the base 110, a first lead screw 140 movably installed in the two clamps 130, and a pressure plate 150 movably installed between the base 110 and the limiting plate 120, wherein the first lead screw 140 is adapted to be installed in a threaded hole at the outer end of the pressure plate 150.

[0039] The other end of the pressure plate 150 is provided with two end plates, and a first pull plate 160 is movably connected to each of the two end plates;

[0040] A T-shaped plate 170 is movably installed at the other end of the first pull plate 160;

[0041] Two symmetrically distributed second pull plates 180 are movably installed on the T-shaped plate 170;

[0042] The expansion mechanism 200 includes a base 210 installed at the outer end of the base 110, two other extrusion plates 220 movably installed inside the base 210, two insertion plates 230 installed in two insertion holes inside the base 210, and a spring 240 provided in a sliding groove inside the extrusion plate 220.

[0043] The plate fitting mechanism 300 includes a first pad 310 disposed at one end of the base 110, a second pad 320 disposed at the other end of the base 110, a side-bent main plate 330 connected to the first pad 310, a side-bent secondary plate 340 connected to the second pad 320, and two base supports 350 installed at the bottom of the first pad 310 and the second pad 320, with pulleys 360 movably installed in the base supports 350.

[0044] Two second lead screws 370 are movably installed in the end plates at two locations on the outer side of the base 350;

[0045] One of the second lead screws 370 is provided with a right-angle limiting plate 380, and the other second lead screw 370 is provided with an arc-angle limiting plate 390;

[0046] The coating mechanism 400 includes two scrapers 450 with varying widths.

[0047] After the printing material is placed on top of the base 110, the first lead screw 140 is adjusted to rotate clockwise according to the size of the material. At this time, the first lead screw 140 will push the pressure plate 150 to move outward laterally. Finally, the pressure plate 150 will pull the two first pull plates 160 to contract towards the middle of the base 110. Finally, the two T-shaped plates 170 will be compressed and expand outward. At this time, the two sets of second pull plates 180 will push the four extrusion plates 220 to expand outward at equal intervals. Finally, the two slide rails 410 will be compressed and move outward.

[0048] As the two slide rails 410 expand, the two sets of plate fitting mechanisms 300 will also extend. At this time, the two sets of plate fitting mechanisms 300 can limit and clamp large-sized materials, and selectively push the right-angle limiting plate 380 or the arc-angle limiting plate 390 upward by adjusting the clockwise rotation of the two second lead screws 370. At this time, materials with different shaped ends can be effectively constrained. With the further descent of the two scrapers 450 and the overall movement of the printing and coating mechanism 100, the gradient-sized materials can finally be effectively coated.

[0049] Example 2:

[0050] Combination Figure 4 As shown, based on Embodiment 1, a pin is provided at the bottom of the extrusion plate 220, and the pin is movably installed in the hole at the outer end of the second pull plate 180.

[0051] Preferably, the end face of the outer end of the extrusion plate 220 is polished to reduce its frictional resistance with the inner wall of the slide rail 410. One end of the spring 240 is pressed against the inner wall of the extrusion plate 220, while the other end of the spring 240 is pressed against the inner wall of the insert plate 230.

[0052] Example 3:

[0053] Combination Figures 2-5 As shown, in the above embodiment, the coating mechanism 400 also includes a slide rail 410 disposed outside the extrusion plate 220, a suspension 420 mounted on the slide rail 410, a traction frame 430 movably mounted on the top of the suspension 420, and a horizontally placed truss 440 movably mounted on the bottom end of the traction frame 430.

[0054] Preferably, the slide rail 410, suspension 420, traction frame 430 and truss 440 are all made of stainless steel to provide sufficient compressive support for the scraper 450.

[0055] Truss 440 consists of two pads and crossbars, and scraper 450 is mounted on the crossbars;

[0056] The suspension 420 has a groove inside, and a first axle 460 is installed in the groove. The second axle 470 is installed in the traction frame 430.

[0057] A collet 480 is movably mounted on both the first shaft 460 and the second shaft 470, and a tension spring 490 is connected between the two collets 480.

[0058] The slide rail 410 has an I-shaped slide rail inside, and the pulley 360 consists of a vertical shaft and two rollers, and the pulley 360 is adapted to be installed in the I-shaped slide rail.

[0059] Preferably, the cross-section of the scraper 450 is tapered, and the dimensions of the two scrapers 450 need to be selected according to the pressure applied by the double film. When the surface of the substrate is soft, a rubber outer layer can be added to the outside of the scraper 450 to reduce wear on the fragile material.

[0060] The working principle and usage process of this utility model: During the use of the laboratory coating machine, some unexpected problems occurred. Due to the imbalance of coating speed of different sized substrates on the machine, and the different pressure surfaces of different sized materials on the machine, once the coating speed is unbalanced, the coating pressure will change to a certain extent, which will lead to uneven multi-film coating.

[0061] When the unit is in use, the first lead screw 140 is pre-adjusted to rotate clockwise. At this time, the first lead screw 140, which is positioned and clamped by the two clamps 130, will push the pressure plate 150 to move outward laterally. Finally, the other end of the pressure plate 150 will pull the two first pull plates 160 to retract towards the middle of the base 110. At this time, the two T-shaped plates 170 and the two sets of T-shaped plates 170 will be compressed and expand outward. At this time, the extrusion plate 220 connected to the other end of the T-shaped plate 170 will extend outward along the slide rail inside the base 210. As the four extrusion plates 220 expand outward at the same time, the two slide rails 410 will be compressed and expand outward.

[0062] As the two adjacent suspensions 420 extend outward, the two traction frames 430 will eventually push the truss 440 downward, and the scraper 450 set on the truss 440 can adapt and pressurize the larger printing material.

[0063] When the two sets of plate fitting mechanisms 300 work together with the printing and coating mechanism 100 to move back and forth along the inner side of the two slide rails 410, the material constrained by the two sets of plate fitting mechanisms 300 can be effectively coated. By setting the size of the two scrapers 450 to a gradient structure, the unit can perform double film pressure coating on the surface of the printing material.

[0064] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A multi-film coating unit comprising a printing and laminating mechanism (100), characterized in that, Two sets of expansion mechanisms (200) are arranged on the printing film covering mechanism (100), two sets of plate adapting mechanisms (300) are arranged on the printing film covering mechanism (100), and a brushing mechanism (400) is arranged outside the printing film covering mechanism (100); The printing film covering mechanism (100) comprises a base (110); The expansion mechanism (200) comprises a base (210) mounted at the outer end of the base (110), two extrusion plates (220) movably mounted in the base (210), two plug-in plates (230) mounted in two plug-in holes in the base (210), and springs (240) arranged in sliding grooves in the extrusion plates (220); The plate adapting mechanism (300) comprises a first pad (310) arranged at one end of the base (110), a second pad (320) arranged at the other end of the base (110), a side-bent main plate (330) linked to the first pad (310), and a side-bent auxiliary plate (340) connected to the second pad (320); The brushing mechanism (400) comprises two scraper plates (450) with gradually changing widths.

2. A multi-film coater as claimed in claim 1, wherein The printing film covering mechanism (100) further comprises a limiting plate (120) mounted at the bottom of the base (110), two clamping bases (130) mounted on the side edges of the base (110), a first lead screw (140) movably mounted in the two clamping bases (130), a booster plate (150) movably mounted between the base (110) and the limiting plate (120), and the first lead screw (140) is movably mounted in the threaded hole at the outer end of the booster plate (150).

3. A multi-film coater as claimed in claim 2, wherein The other end of the booster plate (150) is provided with two end plates, and the first pull plate (160) is movably connected to the two end plates; The other end of the first pull plate (160) is movably mounted with a T-shaped plate (170); The T-shaped plate (170) is movably mounted with two second pull plates (180) symmetrically distributed thereon.

4. A multi-film coater as claimed in claim 1, wherein The bottom of the extrusion plate (220) is provided with a pin column movably mounted in the hole at the outer end of the second pull plate (180).

5. A multi-film coater as claimed in claim 1, wherein The plate adapting mechanism (300) further comprises two bottom supports (350) mounted at the bottom of the first pad (310) and the second pad (320), and a pulley (360) movably mounted in the bottom support (350); Two second lead screws (370) are movably mounted in the end plates on the outer side of the bottom support (350); One of the second lead screws (370) is provided with a right-angle limiting plate (380), and the other second lead screw (370) is provided with an arc-angle limiting plate (390).

6. A multi-film coater as claimed in claim 1, wherein The brushing mechanism (400) further comprises a sliding rail (410) arranged outside the extrusion plate (220), a suspension (420) mounted on the sliding rail (410), a traction frame (430) movably mounted at the top end of the suspension (420), and a transversely arranged truss (440) movably mounted at the bottom end of the traction frame (430); The truss (440) is composed of two pads and a horizontal rod, and the scraper plate (450) is mounted on the horizontal rod.

7. A multi-film coater as claimed in claim 6, wherein The inside of the suspension (420) is provided with a groove, and a first shaft rod (460) is installed in the groove; the inside of the traction frame (430) is provided with a second shaft rod (470); The first shaft rod (460) and the second shaft rod (470) are movably provided with a chuck (480), and a tension spring (490) is connected between the two chucks (480).

8. A multi-film coater as claimed in claim 6, wherein The inside of the slide rail (410) is provided with an I-shaped slide, and the pulley (360) is composed of a vertical shaft and two rollers, and the pulley (360) is adaptively installed in the I-shaped slide.

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