Surface cleaning device for heavy middle trough

Abstract

The surface cleaning device comprises a supporting truss and side supports, the side supports are arranged on the two sides of the lower surface of the supporting truss, the supporting truss comprises a supporting plate, a driving assembly, a vertical supporting hanging bracket and a cleaning assembly, the supporting plate is located on the upper surfaces of the side supports, the driving assembly is arranged on the supporting plate, and the vertical supporting hanging bracket is arranged on the supporting plate. The system has the characteristics of high efficiency, flexibility, stability and easiness in maintenance. The cleaning efficiency is improved, the labor intensity of workers is greatly reduced, the safety and comfort of operation are ensured, high precision of vertical movement of the vertical supporting hanging bracket can be achieved through accurate control over the driving motor and the lead screw set, it is ensured that the cleaning assembly makes best contact with the surface of the middle groove, and the cleaning efficiency is improved. And due to the automatic cleaning process, the cleaning speed is greatly increased, manual intervention is reduced, the use safety is improved, and the cleaning continuity and consistency are ensured.

Description

Technical Field

[0001] This application relates to the field of conveying and cleaning technology, specifically to a surface cleaning device for a heavy-duty central trough. Background Technology

[0002] In industrial production and transportation, heavy-duty central channels are widely used in conveyor belts, coal conveyors, ore transportation systems, and other equipment. Over long-term use, these channels accumulate significant amounts of dirt, dust, and other contaminants on their surfaces, severely impacting equipment operating efficiency and lifespan. Therefore, regular surface cleaning of the central channels is essential. Currently, surface cleaning of central channels mainly relies on manual labor or simple mechanical equipment. Manual cleaning requires substantial manpower, is labor-intensive, and has low efficiency. Manual cleaning struggles to achieve consistent cleaning results, easily overlooking certain areas and affecting equipment performance. Furthermore, operators face certain safety risks during manual cleaning, especially when working at heights. Summary of the Invention

[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a solution that can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this application provides the following technical solution: a surface cleaning device for a heavy-duty central tank, comprising a support truss and side supports. Side supports are provided on both sides of the lower surface of the support truss. The support truss includes a support plate, a drive assembly, a vertical support hanger, and a cleaning assembly. The support plate is located on the upper surface of the side supports. The drive assembly is disposed on the support plate. The vertical support hanger is disposed at the movable end of the drive assembly. The cleaning assembly is disposed at the connecting end of the vertical support hanger. The cleaning assembly mainly consists of a horizontal support hanger plate, a mounting vertical plate, a telescopic cylinder, and a scraping assembly. The horizontal support hanger plate is connected to the end of the vertical support hanger. The mounting vertical plate is disposed at the middle position of the lower surface of the horizontal support hanger plate. The telescopic cylinder is installed on both sides of the mounting vertical plate. The end of the telescopic cylinder is provided with a scraping assembly.

[0005] As a preferred technical solution of this application, the side support includes a vertical support frame, an upper support plate and a horizontal movement electric cylinder. The vertical support frame is provided at both ends of the lower surface of the upper support plate, and the horizontal movement electric cylinder is provided on the upper surface of the upper support plate.

[0006] As a preferred technical solution of this application, the moving end of the transverse electric cylinder is provided with a mounting sliding frame, which is connected to the support truss.

[0007] As a preferred technical solution of this application, a sliding support is provided on the rear side of the vertical support bracket, and the sliding support is connected to the movable end of the drive component.

[0008] As a preferred technical solution of this application, the vertical support hanger includes a vertical frame plate, an adjusting cylinder, a linear slide rail, and a horizontal support connecting frame. An adjusting cylinder is provided on one side of the vertical frame plate, and the telescopic end of the adjusting cylinder is connected to the horizontal support connecting frame. The horizontal support connecting frame is disposed through the guide groove of the vertical frame plate, and the horizontal support connecting frame is connected to the linear slide rails disposed on both sides of the vertical frame plate.

[0009] As a preferred technical solution of this application, the drive assembly includes a base plate, a motor mounting base, a drive motor, and a lead screw assembly. The base plate is disposed on both sides of the lead screw assembly, and the motor mounting base is disposed on one side of the left side of the base plate. The drive motor is disposed on the motor mounting base, and the output end of the drive motor is connected to the lead screw assembly.

[0010] Compared with existing technologies, this application features high efficiency, flexibility, stability, and ease of maintenance. It improves cleaning efficiency, significantly reduces worker workload, and ensures operational safety and comfort. Through precise control of the drive motor and lead screw assembly, the vertical support hanger achieves high-precision up-and-down movement, ensuring optimal contact between the cleaning components and the surface of the central trough, thus improving cleaning efficiency. The automated cleaning process greatly increases cleaning speed, reduces manual intervention, enhances safety, and ensures continuous and consistent cleaning. The stroke of the transverse electric cylinder is adjusted according to the specific dimensions of the central trough to ensure the cleaning components cover the entire cleaning area. The adjusting cylinder on the vertical support hanger is activated to adjust the transverse support connecting frame to the appropriate position, ensuring optimal contact between the cleaning components and the surface of the central trough. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this application;

[0012] Figure 2 This is the main view of this application;

[0013] Figure 3 This is the left view of this application.

[0014] In the diagram: 1 Support truss, 11 Support plate, 12 Drive assembly, 121 Bottom support plate, 122 Motor mounting base, 123 Drive motor, 124 Screw assembly, 13 Vertical support hanger, 131 Vertical support plate, 132 Adjusting cylinder, 133 Linear slide rail, 134 Horizontal support connecting frame, 14 Cleaning assembly, 141 Horizontal support hanging plate, 142 Mounting vertical plate, 143 Telescopic cylinder, 144 Scraping assembly, 2 Side bracket, 21 Vertical support frame, 22 Upper support plate, 23 Horizontal movement electric cylinder, 3 Mounting sliding frame, 4 Sliding support. Detailed Implementation

[0015] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0016] Please see Figure 1-3 This application provides a technical solution: a surface cleaning device for a heavy-duty central tank, including a support truss 1 and side supports 2, wherein side supports 2 are provided on both sides of the lower surface of the support truss 1.

[0017] Support truss 1 is the frame of the entire cleaning unit, providing the necessary structural support to ensure that all components can be installed and operate stably.

[0018] Side supports 2 are installed on both sides of the lower surface of the support truss 1, providing additional support and stability for the entire device. Side supports 2 not only enhance the structural rigidity of the support truss 1, but also provide an installation platform for other auxiliary components.

[0019] The supporting truss 1 includes a support plate 11, a drive assembly 12, a vertical support hanger 13, and a cleaning assembly 14. The support plate 11 is located on the upper surface of the side support 2. The drive assembly 12 is disposed on the support plate 11. The vertical support hanger 13 is disposed at the movable end of the drive assembly 12. The cleaning assembly 14 is disposed at the connecting end of the vertical support hanger 13.

[0020] The support plate 11 is the foundation of the supporting truss 1, providing a flat and sturdy mounting platform for fixing the drive assembly 12.

[0021] The drive assembly 12 is mounted on the support plate 11 to provide power, and through the transmission mechanism such as the lead screw assembly 124, it causes the vertical support hanger 13 to move along a predetermined path.

[0022] The vertical support bracket 13 is located at the movable end of the drive assembly 12 and is used to support and guide the cleaning assembly 14 to ensure that it can accurately reach the position that needs to be cleaned.

[0023] The cleaning component 14 is directly responsible for the cleaning operation. Through actuators such as the telescopic cylinder 143, it achieves contact and cleaning action with the surface of the central tank, cleaning the area.

[0024] The cleaning assembly 14 mainly consists of a horizontal support plate 141, a mounting vertical plate 142, a telescopic cylinder 143, and a scraping assembly 144. The horizontal support plate 141 is connected to the end of the vertical support bracket 13. The mounting vertical plate 142 is located at the middle of the lower surface of the horizontal support plate 141. The telescopic cylinder 143 is installed on both sides of the mounting vertical plate 142. The end of the telescopic cylinder 143 is provided with a scraping assembly 144.

[0025] The cross brace 141 serves as the base for the cleaning assembly 14, providing a stable mounting platform. The cross brace 141 is typically designed with multiple mounting holes and reinforcing ribs to ensure its structural strength and stability.

[0026] Mounting plate 142 provides a mounting point for telescopic cylinder 143, ensuring the stability and accuracy of telescopic cylinder 143. Mounting plate 142 is set perpendicular to cross brace plate 141 to provide sufficient support.

[0027] The telescopic cylinder 143 controls the contact between the scraping assembly 144 and the surface of the central groove through its telescopic movement. By using compressed air to drive the piston rod to telescopically move the scraping assembly 144 left and right, the distance between the scraping assembly 144 and the surface of the central groove can be precisely adjusted to ensure cleaning effectiveness.

[0028] The scraping assembly 144 directly contacts the surface of the central tank to perform cleaning operations. The scraping assembly 144 selects the appropriate tool according to different cleaning needs. It can effectively remove dirt, dust, and other deposits from the surface of the central tank.

[0029] Furthermore, the side support 2 includes a vertical support frame 21, an upper support plate 22, and a horizontal movement electric cylinder 23. The vertical support frame 21 is provided at both ends of the lower surface of the upper support plate 22, and the horizontal movement electric cylinder 23 is provided on the upper surface of the upper support plate 22.

[0030] The vertical support frame 21 provides structural support, enhancing the stability and rigidity of the entire device. The vertical support frame 21 is typically made of high-strength steel and designed as a columnar structure perpendicular to the ground to ensure stability even under high-load operating conditions.

[0031] The upper support plate 22 serves as a platform connecting the vertical support frame 21 and the transverse electric cylinder 23, providing a flat and sturdy mounting surface.

[0032] The lateral electric cylinder 23 provides horizontal power, enabling the support truss 1 and the cleaning assembly 14 on it to cover a larger cleaning area by moving the sliding mounting bracket 3. The lateral electric cylinder 23 achieves precise horizontal control.

[0033] Furthermore, a sliding mounting bracket 3 is provided on the moving end of the transverse electric cylinder 23, and the sliding mounting bracket 3 is connected to the support truss 1.

[0034] The mounting sliding frame 3 serves as an intermediary connecting the transverse electric cylinder 23 and the support truss 1, ensuring that the support truss 1 can move with the transverse electric cylinder 23. The mounting sliding frame 3 cooperates with the guide rail of the transverse electric cylinder 23 to ensure the smooth movement of the support truss 1 in the horizontal direction.

[0035] Furthermore, a sliding support 4 is provided on the rear side of the vertical support bracket 13, and the sliding support 4 is connected to the movable end of the drive assembly 12.

[0036] Furthermore, the vertical support hanger 13 includes a vertical frame plate 131, an adjusting cylinder 132, a linear slide rail 133, and a horizontal support connecting frame 134. An adjusting cylinder 132 is provided on one side of the vertical frame plate 131, and the extension end of the adjusting cylinder 132 is connected to the horizontal support connecting frame 134. The horizontal support connecting frame 134 is disposed through the guide groove of the vertical frame plate 131, and the horizontal support connecting frame 134 is connected to the linear slide rail 133 provided on both sides of the vertical frame plate 131.

[0037] The vertical support plate 131 is the main body of the vertical support hanger 13, providing mounting positions for components and ensuring the stability and rigidity of the vertical support hanger 13. The vertical support plate 131 is designed with guide grooves for the movement of the cross brace connecting frame 134; linear slide rails 133 are also installed on both sides of the vertical support plate 131 to ensure the smooth movement of the cross brace connecting frame 134.

[0038] The adjusting cylinder 132 controls the position of the cross brace connecting frame 134 through its telescopic movement, adapting to different types of central troughs. The adjusting cylinder 132 enables the vertical movement of the cross brace connecting frame 134. Precise adjustment of the position of the cross brace connecting frame 134 ensures optimal contact between the cleaning assembly 14 and the surface of the central trough.

[0039] The linear guide rail 133 ensures smooth horizontal movement of the cross brace connecting frame 134. The linear guide rail 133 typically includes a guide rail and a slider, which connects to the cross brace connecting frame 134 to ensure its stability and accuracy during movement.

[0040] The cross brace connecting frame 134 connects to the cleaning assembly 14, and its position can be adjusted as needed to achieve the best cleaning effect. The cross brace connecting frame 134 achieves precise positional movement by adjusting the cylinder 132.

[0041] Furthermore, the drive assembly 12 includes a base plate 121, a motor mounting base 122, a drive motor 123, and a lead screw assembly 124. The base plate 121 is disposed on both sides of the lead screw assembly 124, and the motor mounting base 122 is disposed on one side of the left side of the base plate 121. The drive motor 123 is disposed on the motor mounting base 122, and the output end of the drive motor 123 is connected to the lead screw assembly 124.

[0042] The motor mounting base 122 provides a mounting point for the drive motor 123, ensuring the stability and accuracy of the drive motor 123. The motor mounting base 122 is perpendicular to the base support plate 121 and is connected to the base support plate 121 by bolts or other fasteners, ensuring that the drive motor 123 is securely installed.

[0043] The drive motor 123 is mounted on the motor mounting base 122; the vertical support hanger 13 is moved by rotating the drive screw assembly 124. The drive motor 123 is a high-precision servo motor or stepper motor, which can provide stable speed and torque to ensure the accuracy and reliability of the movement.

[0044] The lead screw assembly 124 is disposed between the base support plates 121 and connected to the output end of the drive motor 123, converting the rotational motion of the drive motor 123 into linear motion, and precisely controlling the movement of the vertical support hanger 13. The lead screw is connected to the output shaft of the drive motor 123 through a coupling, and the nut is connected to the vertical support hanger 13 to ensure the smooth movement of the vertical support hanger 13.

[0045] In use: Adjust the stroke of the horizontal moving electric cylinder 23 according to the specific size of the central groove to be cleaned, so that the cleaning component 14 can cover the entire cleaning area. At the same time, the adjusting cylinder 132 on the vertical support bracket 13 is activated to adjust the horizontal support connecting frame 134 to the appropriate position. At this time, the telescopic cylinder 143 is activated to push the scraping assembly 144 of the cleaning component 14 to fit tightly against the surface of the central groove. After the above adjustments are completed, start the drive motor 123 of the drive component 12, and push the vertical support bracket 13 to move through the lead screw assembly 124 to start the cleaning operation, ensuring that the cleaning component 14 can fully cover the surface of the central groove.

[0046] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface cleaning device for heavy middle slot, comprising a support truss (1) and a side support (2), the lower surface of the support truss (1) is provided with a side support (2) on both sides, characterized in that: The support truss (1) comprises a support plate (11), a driving assembly (12), a vertical support hanger (13) and a cleaning assembly (14), the support plate (11) is located on the upper surface of the side support (2), the driving assembly (12) is arranged on the support plate (11), the vertical support hanger (13) is arranged on the movable end of the driving assembly (12), the connecting end of the vertical support hanger (13) is provided with the cleaning assembly (14), the cleaning assembly (14) mainly comprises a horizontal support hanger plate (141), a mounting vertical plate (142), a telescopic air cylinder (143) and a scraping group (144), the horizontal support hanger plate (141) is connected to the end of the vertical support hanger (13), the mounting vertical plate (142) is arranged on the lower surface of the horizontal support hanger plate (141) at the middle position, the telescopic air cylinder (143) is mounted on both sides of the mounting vertical plate (142), and the end of the telescopic air cylinder (143) is provided with the scraping group (144).

2. A surface cleaning apparatus for heavy-duty intermediate slots as claimed in claim 1, wherein: The side support (2) comprises a vertical support frame (21), an upper support plate (22) and a horizontal moving electric cylinder (23), the lower surface of the upper support plate (22) is provided with the vertical support frame (21) at both ends, and the horizontal moving electric cylinder (23) is arranged on the upper surface of the upper support plate (22).

3. A surface cleaning apparatus for heavy-duty intermediate channels as claimed in claim 2, wherein: The moving end of the horizontal moving electric cylinder (23) is provided with a mounting sliding frame (3), and the mounting sliding frame (3) is connected with the support truss (1).

4. A surface cleaning apparatus for heavy-duty intermediate troughs as claimed in claim 1, wherein: The rear side of the vertical support hanger (13) is provided with a sliding support (4), and the sliding support (4) is connected with the movable end of the driving assembly (12).

5. A surface cleaning apparatus of the type defined in claim 1 wherein: The vertical support hanger (13) comprises a vertical frame plate (131), an adjusting air cylinder (132), a linear slide rail (133) and a horizontal support connecting frame (134), one side of the vertical frame plate (131) is provided with the adjusting air cylinder (132), the telescopic end of the adjusting air cylinder (132) is connected with the horizontal support connecting frame (134), the horizontal support connecting frame (134) is arranged through the guide groove of the vertical frame plate (131), and the horizontal support connecting frame (134) is connected with the linear slide rail (133) arranged on both sides of the vertical frame plate (131).

6. A surface cleaning apparatus of the type defined in claim 1 wherein: The driving assembly (12) comprises a bottom support plate (121), a motor mounting seat (122), a driving motor (123) and a lead screw group (124), the bottom support plate (121) is arranged on both sides of the lead screw group (124), the motor mounting seat (122) is arranged on one side of the left bottom support plate (121), the driving motor (123) is arranged on the motor mounting seat (122), and the output end of the driving motor (123) is connected with the lead screw group (124).

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