Full-automatic fan shell stamping and shaping device

Abstract

The utility model discloses a full-automatic fan shell stamping and shaping device which comprises a main body unit, an unprocessed fan shell is fed into a workbench through a feeding belt, a transverse air cylinder is started to drive a connecting plate to be stably close to the shell, meanwhile, a vertical air cylinder is driven, and the vertical air cylinder drives a conveying assembly to be tightly attached to the two sides of the shell for clamping; the conveying assembly is started to convey the shell to the middle of the workbench, then the vertical air cylinder enables the conveying assembly to descend, the shell is accurately placed on the lower die, after machining is completed, the transverse air cylinder enables the conveying assembly to return to the original position, the press machine is started, the upper die moves downwards to complete machining, the transverse air cylinder is started again, and the conveying assembly clamps the machined shell. The vertical air cylinder enables the shell to ascend, the conveying assembly is started again, the shell is conveyed to the discharging belt and enters the next machining process, automatic operation is achieved in the whole process, and the safety of workers is effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of fan housing stamping and shaping technology, and in particular to a fully automatic fan housing stamping and shaping device. Background Technology

[0002] With the rapid development of modern industrial technology, fans, as a common heat dissipation device, have been widely used in electronic products, home appliances, industrial equipment, and other fields. The fan casing, as a crucial component of the fan, directly affects the overall performance and manufacturing cost of the fan due to its quality and production efficiency.

[0003] Most fan casing stamping and forming devices on the market still rely on manual loading and unloading of materials during actual production. This manual operation not only greatly consumes the physical strength of operators, but also poses many safety hazards and operational risks. Operators need to frequently move and position heavy objects, which can easily cause physical fatigue and injury. At the same time, accidents may occur during the interaction with the stamping machine, posing a threat to the safety of operators. Utility Model Content

[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0005] In view of the problems existing in the current fully automatic fan housing stamping and shaping device, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a fully automatic fan housing stamping and forming device, which is suitable for solving the problems that most fan housing stamping and forming devices still rely on manual loading and unloading, which consumes a lot of physical strength and poses safety hazards. Frequent handling of heavy objects can easily lead to fatigue injuries, and there may be accidents when interacting with the stamping machine.

[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a fully automatic fan housing stamping and forming device, comprising:

[0008] The main unit includes a worktable and a stamping and forming assembly that is matched and installed with the worktable;

[0009] The clamping and conveying unit includes horizontal cylinders symmetrically installed on both sides of the worktable. The telescopic ends of the two sets of horizontal cylinders are equipped with connecting plates, and the connecting plates are located on both sides of the inner cavity of the worktable. Vertical cylinders are symmetrically installed on the top of the two sets of connecting plates. A conveying component is installed on the telescopic ends of every two sets of vertical cylinders, and the two sets of conveying components are located on both sides of the inner cavity of the worktable. Guide components are provided on both sides of the conveying components.

[0010] As a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the conveying component includes a mounting frame, which is fixedly installed at the bottom end of the vertical cylinder. The inner cavity of the conveying component is symmetrically equipped with drive wheels, and the outer surface of the drive wheels is provided with a drive belt.

[0011] As a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the mounting frame includes a motor, which is fixedly mounted on the top of the mounting frame, and the telescopic end of the motor is fixedly connected to the top of the transmission wheel.

[0012] As a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the guide assembly includes guide grooves, which are symmetrically opened on both sides of the worktable. The inner cavities of the four sets of guide grooves are slidably connected with guide frames, and one end of the guide frame is fixedly connected to the side wall of the connecting plate.

[0013] In a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the guide frame includes a limiting plate, which is installed on one side of the guide frame.

[0014] As a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the guide assembly further includes several sets of rollers, which are installed in the inner cavity of the guide frame, and the surface of the rollers is in contact with the inner wall of the guide groove.

[0015] In a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the worktable includes a feeding belt disposed on one side of the worktable, and a discharging belt disposed on the other side of the worktable.

[0016] As a preferred embodiment of the fully automatic fan housing stamping and shaping device of this utility model, the stamping and shaping component includes a press installed on the top of a workbench, an upper mold installed at the bottom of the workbench, and a lower mold installed at the bottom of the inner cavity of the workbench.

[0017] The beneficial effects of this utility model are as follows: The unprocessed fan housing is fed into the worktable via a feeding belt. After the horizontal cylinder is started, it drives the connecting plate to approach the housing. The guide component ensures smooth movement. The movement of the connecting plate simultaneously drives the vertical cylinder, which in turn drives the conveying component to clamp the housing tightly against both sides. The conveying component is started, conveying the housing to the center of the worktable. The vertical cylinder causes the conveying component to descend, placing the housing on the lower mold. The horizontal cylinder causes the conveying component to return to its original position. The press is started, and the upper mold moves down to process the housing. After processing, the horizontal cylinder is started again, and the conveying component clamps the processed housing. The vertical cylinder causes the conveying component to rise, driving the housing upward. The conveying component is started again, conveying the housing to the unloading belt for the next process. The entire process is automated, ensuring personnel safety. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is a schematic diagram of the overall structure of a fully automatic fan housing stamping and shaping device proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the conveying component structure of a fully automatic fan housing stamping and shaping device proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the guide component structure of a fully automatic fan housing stamping and shaping device proposed in this utility model.

[0022] Figure Descriptions: 100, Main Unit; 101, Workbench; 101a, Feeding Belt; 101b, Unloading Belt; 102, Stamping and Forming Assembly; 102a, Press; 102b, Upper Die; 102c, Lower Die; 200, Clamping and Conveying Unit; 201, Conveying Assembly; 201a, Mounting Frame; 201a-1, Motor; 201b, Drive Wheel; 201c, Drive Belt; 202, Horizontal Cylinder; 203, Connecting Plate; 204, Vertical Cylinder; 205, Guide Assembly; 205a, Guide Groove; 205b, Guide Frame; 205b-1, Limiting Plate; 205c, Roller. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0027] Reference Figures 1-3 As an embodiment of the present invention, a fully automatic fan housing stamping and shaping device is provided, including a main body unit 100 and a clamping and conveying unit 200.

[0028] The main unit 100 includes a workbench 101 and a stamping and shaping assembly 102 that is matched and installed with the workbench 101. Unprocessed fan housing material is placed on the workbench 101 and stamped by the stamping and shaping assembly 102.

[0029] The clamping and conveying unit 200 includes horizontal cylinders 202 symmetrically installed on both sides of the worktable 101. Connecting plates 203 are mounted on the telescopic ends of both sets of horizontal cylinders 202, and the connecting plates 203 are located on both sides of the inner cavity of the worktable 101. Vertical cylinders 204 are symmetrically installed on the top ends of the two sets of connecting plates 203. A conveying assembly 201 is mounted on the telescopic ends of every two sets of vertical cylinders 204, and the two sets of conveying assemblies 201 are located on both sides of the inner cavity of the worktable 101. Guide components 205 are provided on both sides of the conveying assembly 201. After the horizontal cylinders 202 are activated, they drive the connecting plates 203 to move closer to the unprocessed fan housing. During this process, the guide components 205 ensure the smooth movement of the connecting plates 203. As the connecting plates 203 move, they drive the vertical cylinders 204 to move together. Then, the vertical cylinders 204 drive the conveying assemblies 201 to move. The system moves so that the two sets of conveying components 201 are pressed tightly against both sides of the unprocessed fan housing, thereby clamping the fan housing. Then, the conveying components 201 are activated to transport the material to the middle position of the workbench 101. After that, the vertical cylinder 204 is activated again to lower the conveying components 201 and place the unprocessed fan housing in the designated position. After processing, the horizontal cylinder 202 is activated again to return the conveying components 201 to the original position. When the fan housing is finished, the horizontal cylinder 202 is activated again to allow the conveying components 201 to clamp the processed fan housing. At this time, the vertical cylinder 204 is activated to raise the conveying components 201, which in turn raises the fan housing. Then, the conveying components 201 are activated again to transport the fan housing to the next processing step. The entire process does not require manual loading and unloading, effectively ensuring the safety of the workers.

[0030] The conveying assembly 201 includes a mounting frame 201a, which is fixedly mounted on the bottom end of the vertical cylinder 204. The inner cavity of the conveying assembly 201 is symmetrically equipped with drive wheels 201b, and the outer surface of the drive wheels 201b is provided with a drive belt 201c. The movement of the mounting frame 201a enables the drive belt 201c to clamp the fan housing. Then the drive wheels 201b start to rotate, driving the drive belt 201c to rotate, thereby smoothly conveying the clamped fan housing to the next processing step.

[0031] Mounting frame 201a includes motor 201a-1, which is fixedly mounted on the top of mounting frame 201a. The telescopic end of motor 201a-1 is fixedly connected to the top of transmission wheel 201b. When motor 201a-1 is started, it drives transmission wheel 201b, thereby realizing the rotation of transmission belt 201c.

[0032] The guide assembly 205 includes guide grooves 205a, which are symmetrically opened on both sides of the worktable 101. The inner cavity of each of the four guide grooves 205a is slidably connected to a guide frame 205b, and one end of the guide frame 205b is fixedly connected to the side wall of the connecting plate 203. When the connecting plate 203 moves, it will drive the guide frame 205b to slide smoothly in the guide groove 205a. This can ensure the stability of the movement of the connecting plate 203 and effectively reduce the stress borne by the telescopic rod of the transverse cylinder 202.

[0033] The guide frame 205b includes a limiting plate 205b-1, which is installed on one side of the guide frame 205b to limit the guide frame 205b and prevent the guide frame 205b from sliding out of the guide groove 205a.

[0034] The guide assembly 205 also includes several sets of rollers 205c, which are installed in the inner cavity of the guide frame 205b, and the surface of the rollers 205c contacts the inner wall of the guide groove 205a. When the guide frame 205b slides inside the guide groove 205a, the function of the rollers 205c is to reduce the frictional resistance between the guide frame 205b and the guide groove 205a, so as to ensure that the guide frame 205b can slide more smoothly.

[0035] The workbench 101 includes a feeding belt 101a, which is disposed on one side of the workbench 101, and a discharging belt 101b is disposed on the other side of the workbench 101. Unprocessed fan housings are fed into the workbench 101 via the feeding belt 101a, while processed fan housings are conveyed out of the workbench 101 via the discharging belt 101b.

[0036] The stamping and forming assembly 102 includes a press 102a, which is mounted on the top of a worktable 101. An upper die 102b is mounted on the bottom of the worktable 101, and a lower die 102c is mounted on the bottom of the inner cavity of the worktable 101. An unprocessed fan housing is placed on the lower die 102c. Then, the press 102a is started, causing the upper die 102b to move downward and process the fan housing.

[0037] During operation, the unprocessed fan housing is fed into the worktable 101 via the feed belt 101a. After the horizontal cylinder 202 is activated, it drives the connecting plate 203 to move closer to the unprocessed fan housing on the feed belt 101a. During this process, the guide assembly 205 ensures the smooth movement of the connecting plate 203. As the connecting plate 203 moves, it drives the vertical cylinder 204 to move as well. Then, the vertical cylinder 204 drives the conveying assembly 201 to move, so that the two sets of conveying assemblies 201 are pressed tightly against both sides of the unprocessed fan housing, thereby clamping the unprocessed fan housing. Subsequently, the conveying assembly 201 is activated to transport the unprocessed fan housing to the center of the worktable 101. Afterward, the vertical cylinder 202 is activated again. Cylinder 204 lowers the conveyor assembly 201, placing the unprocessed fan housing onto the lower mold 102c. Then, the horizontal cylinder 202 is activated again, returning the conveyor assembly 201 to its original position. Subsequently, the press 102a is activated, causing the upper mold 102b to move downwards and process the fan housing. After processing, the horizontal cylinder 202 is activated again, allowing the conveyor assembly 201 to clamp the processed fan housing. At this point, the vertical cylinder 204 is activated, raising the conveyor assembly 201 and lifting the fan housing. Then, the conveyor assembly 201 is activated again, transporting the fan housing onto the unloading belt 101b for the next processing step. The entire process requires no manual loading or unloading, effectively ensuring the safety of the workers.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A fully automatic fan housing press shaping apparatus, characterized by, The utility model relates to a stamping and shaping assembly (102) and a clamping and conveying unit (200) are arranged on the workbench (101), and the stamping and shaping assembly (102) and the clamping and conveying unit (200) are matched and installed on the workbench (101). The conveying assembly (201) comprises a mounting frame (201a) fixedly installed at the bottom end of the vertical air cylinder (204), and a transmission wheel (201b) is symmetrically installed in the inner cavity of the conveying assembly (201), and a transmission belt (201c) is arranged on the outer surface of the transmission wheel (201b). The mounting frame (201a) comprises a motor (201a-1) fixedly installed at the top end of the mounting frame (201a), and the telescopic end of the motor (201a-1) is fixedly connected with the top end of the transmission wheel (201b).

2. A fully automatic fan housing punch shaper device as claimed in claim 1, wherein: The guiding assembly (205) comprises guiding grooves (205a) symmetrically formed on the two sides of the workbench (101), and four groups of guiding grooves (205a) are slidably connected with guiding frames (205b) in the inner cavities of the guiding grooves (205a), and one end of the guiding frame (205b) is fixedly connected with the side wall of the connecting plate (203).

3. A fully automatic fan housing punch shaper device as claimed in claim 2, wherein: The guiding frame (205b) comprises a limiting plate (205b-1) installed on one side of the guiding frame (205b).

4. A fully automatic fan housing punch shaper device as claimed in claim 1, wherein: The guiding assembly (205) further comprises several groups of rollers (205c) installed in the inner cavities of the guiding frames (205b), and the surfaces of the rollers (205c) are in contact with the inner walls of the guiding grooves (205a).

5. A fully automatic fan housing punch & trimmer apparatus as claimed in claim 4 wherein: The workbench (101) comprises a feeding belt (101a) arranged on one side of the workbench (101), and a discharging belt (101b) arranged on the other side of the workbench (101).

6. A fully automatic fan housing punch & trimmer apparatus as claimed in claim 1 wherein: The stamping and shaping assembly (102) comprises a press (102a) installed at the top end of the workbench (101), an upper die (102b) installed at the bottom end of the workbench (101), and a lower die (102c) installed at the bottom end of the inner cavity of the workbench (101).

7. A fully automatic fan housing punch & trimmer as claimed in claim 1 wherein: ​ 8. A fully automatic fan housing punch & trimmer apparatus as claimed in claim 1 wherein: ​

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