Clamping tool for machining efficient permanent magnet precision motor end cover

Abstract

The utility model relates to the technical field of motor end cover machining, and discloses a clamping tool for efficient permanent magnet precision motor end cover machining, which comprises a bearing mechanism and a clamping mechanism, the clamping mechanism is movably connected to the surface of the bearing mechanism, and the clamping mechanism comprises an adjusting unit and a limiting unit. The adjusting unit is movably connected to the surface of the bearing mechanism, and the limiting unit is movably connected to the surface of the adjusting unit. According to the clamping tool for machining the efficient permanent magnet precision motor end cover, the clamping position can be adjusted through the adjusting unit according to the size of the end cover, the clamping tool is adaptive to end covers of various sizes, the orientation of the end cover can be changed under the driving of the motor through rotating clamping of the limiting unit, machining is convenient, and the flexibility is improved; the end cover is stably clamped, vibration displacement is reduced, machining precision is guaranteed, the bottom plate and the hanging mounting plate are provided with mounting holes, and use stability and reliability are enhanced.

Description

Technical Field

[0001] This utility model relates to the field of motor end cover processing technology, specifically a clamping fixture for processing high-efficiency permanent magnet precision motor end covers. Background Technology

[0002] The machining of motor end caps requires high precision, such as the accuracy of the mounting hole position and flatness. During machining, the cutting force can cause the end cap to shift or vibrate. Using clamping fixtures to fix it can reduce displacement and vibration, and ensure dimensional and shape accuracy. The machining process of precision motor end caps is complex. In operations such as turning, milling, and drilling, clamping fixtures can provide a stable machining environment.

[0003] The prior art discloses a clamping fixture for machining motor end caps, application number 202410805406.0, including a machine tool worktable, a third rotating shaft rotatably mounted on the machine tool worktable, a cutter head fixedly mounted on the third rotating shaft; several connecting sleeves are mounted on the cutter head, and a third motor is fixedly mounted in each connecting sleeve; the output shaft of the third motor is driven to connect to a grinding cylinder, and a drill bit is fixedly mounted at the end of the grinding cylinder away from the third motor, the drill bit being used to drill holes in the motor end cap; a grinding rod is mounted on the grinding cylinder; a posture changing component is provided inside the grinding cylinder, the posture changing component being connected to both the grinding rod and cooperating with the motor end cap, so as to drive the grinding rod to change posture; the grinding rod is used to grind the inner surface of the drilled hole in the motor end cap and the surface of the motor end cap. The above invention omits the machining steps of changing the grinding rod to the drill bit and the drill bit to the grinding rod, reducing machining time and improving machining efficiency.

[0004] However, the existing technology still has the following shortcomings. First, the device can drive the grinding rod to change its posture, reduce processing time and improve processing efficiency. However, when clamping the end cap, it is not convenient to adjust the end cap. Moreover, since it uses a side clamping method, it is necessary to re-fix it when processing the side of the end cap, which is quite troublesome. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency clamping fixture for machining the end cap of a permanent magnet precision motor, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a clamping fixture for processing end caps of high-efficiency permanent magnet precision motors, comprising a bearing mechanism and a clamping mechanism, wherein the clamping mechanism is movably connected to the surface of the bearing mechanism.

[0007] The clamping mechanism includes an adjustment unit and a limiting unit. The adjustment unit is movably connected to the surface of the bearing mechanism, and the limiting unit is movably connected to the surface of the adjustment unit.

[0008] Preferably, the load-bearing mechanism consists of a support plate, a base plate mounting plate, a hanging mounting plate, a support frame, a backing plate, and a connecting frame. The base plate mounting plate is fixedly connected to the bottom of the support plate, the hanging mounting plate is fixedly connected to the top of the support plate, the support frame is fixedly connected to the surface of the support plate, the backing plate is fixedly connected to the surface of the support frame, and the connecting frame is fixedly connected to the surface of the support plate, thus playing the main role of installation and load-bearing.

[0009] Preferably, the adjustment unit comprises a first hydraulic component, a first telescopic rod, a first mounting bracket, a second hydraulic component, a second telescopic rod, and a second mounting bracket. The first hydraulic component is fixedly connected to the surface of the connecting bracket, the first telescopic rod is movably connected to the surface of the first hydraulic component, the first mounting bracket is fixedly connected to the extension end of the first telescopic rod, the second hydraulic component is fixedly connected to the surface of the connecting bracket, the second telescopic rod is movably connected to the surface of the second hydraulic component, and the second mounting bracket is fixedly connected to the extension end of the second telescopic rod. This unit plays a major adjustment role, facilitating the adjustment of the clamping position according to different sizes of end caps and adapting to the clamping range.

[0010] Preferably, the limiting unit comprises a cylinder, a lifting rod, a turntable, a mounting plate, a clamping plate, a motor, a rotating shaft mounting bracket, and a pad. The cylinder is fixedly mounted on the surface of the first mounting bracket, the lifting rod is movably connected to the bottom of the cylinder, the turntable is rotatably connected to the bottom of the lifting rod, the mounting plate is fixedly connected to the surface of the turntable, the clamping plate is fixedly mounted to the bottom of the mounting plate, the motor is fixedly mounted on the surface of the second mounting bracket, the rotating shaft mounting bracket is rotatably connected to the output end of the motor, and the pad is fixedly mounted on the top of the rotating shaft mounting bracket, playing a primary limiting role. Simultaneously, the rotatable clamping method, driven by the motor, allows the end cap to change orientation, facilitating processing and improving flexibility.

[0011] Preferably, the clamping plate and the pad are located on a vertical line, which helps to stabilize and hold the end cap.

[0012] Preferably, the abutment plate and the pad plate are parallel to each other to ensure that the motor end cover can maintain a stable horizontal state during processing. By setting the abutment plate and the pad plate to be parallel, the processing accuracy can be improved and the vibration and displacement caused by unstable clamping can be reduced, thereby ensuring the size and shape accuracy of the motor end cover.

[0013] Preferably, both the base plate mounting plate and the hanging mounting plate have mounting holes on their surfaces, ensuring the stability and reliability of the base plate mounting plate and the hanging mounting plate during use.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This high-efficiency permanent magnet precision motor end cap processing clamping fixture can adjust the clamping position according to the size of the end cap through the adjustment unit, and is suitable for end caps of various sizes. In addition, the rotation clamping of the limiting unit allows the end cap to change orientation under the drive of the motor, which facilitates processing and improves flexibility.

[0016] 2. This high-efficiency permanent magnet precision motor end cover machining clamping fixture stabilizes the end cover by setting the clamping plate and pad vertically and the backing plate and pad parallel, reducing vibration displacement and ensuring machining accuracy. The base plate and the hanging mounting plate are provided with mounting holes to enhance the stability and reliability of use. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;

[0018] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 3 This is a side view of the structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the adjustment unit structure of this utility model.

[0021] In the diagram: 1. Bearing mechanism; 101. Support plate; 102. Base plate mounting plate; 103. Hanging mounting plate; 104. Support frame; 105. Backing plate; 106. Connecting frame; 2. Clamping mechanism; 201. First hydraulic component; 202. First telescopic rod; 203. First mounting frame; 204. Second hydraulic component; 205. Second telescopic rod; 206. Second mounting frame; 211. Cylinder; 212. Lifting rod; 213. Turntable; 214. Mounting plate; 215. Clamping plate; 216. Motor; 217. Rotary shaft mounting frame; 218. Pad plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 The present invention provides the following technical solution: a clamping fixture for processing end caps of high-efficiency permanent magnet precision motors, comprising a bearing mechanism 1 and a clamping mechanism 2, wherein the clamping mechanism 2 is movably connected to the surface of the bearing mechanism 1.

[0024] The clamping mechanism 2 includes an adjustment unit and a limiting unit. The adjustment unit is movably connected to the surface of the bearing mechanism 1, and the limiting unit is movably connected to the surface of the adjustment unit.

[0025] The supporting mechanism 1 consists of a support plate 101, a base plate mounting plate 102, a hanging mounting plate 103, a support frame 104, a backing plate 105, and a connecting frame 106. The base plate mounting plate 102 is fixedly connected to the bottom of the support plate 101, and the hanging mounting plate 103 is fixedly connected to the top of the support plate 101. Mounting holes are provided on the surfaces of both the base plate mounting plate 102 and the hanging mounting plate 103 to ensure their stability and reliability during use. The support frame 104 is fixedly connected to... The abutment plate 105 is fixedly connected to the surface of the support frame 104 and attached to the surface of the support plate 101. The abutment plate 105 and the pad plate 218 are parallel to each other, ensuring that the motor end cover can maintain a stable horizontal state during processing. By setting the abutment plate 105 and the pad plate 218 to be parallel, the processing accuracy can be improved and the vibration and displacement caused by unstable clamping can be reduced, thereby ensuring the size and shape accuracy of the motor end cover. The connecting frame 106 is fixedly connected to the surface of the support plate 101 and plays the main role of installation and bearing.

[0026] The adjustment unit consists of a first hydraulic assembly 201, a first telescopic rod 202, a first mounting bracket 203, a second hydraulic assembly 204, a second telescopic rod 205, and a second mounting bracket 206. The first hydraulic assembly 201 is fixedly connected to the surface of the connecting bracket 106, the first telescopic rod 202 is movably connected to the surface of the first hydraulic assembly 201, the first mounting bracket 203 is fixedly connected to the extension end of the first telescopic rod 202, the second hydraulic assembly 204 is fixedly connected to the surface of the connecting bracket 106, the second telescopic rod 205 is movably connected to the surface of the second hydraulic assembly 204, and the second mounting bracket 206 is fixedly connected to the extension end of the second telescopic rod 205. This unit plays a primary adjustment role, facilitating the adjustment of the clamping position according to different sized end caps and adapting to the clamping range. The limiting unit consists of a cylinder 211, a lifting rod 212, a turntable 213, a mounting plate 214, and a clamp. The device consists of plate 215, motor 216, shaft mounting bracket 217, and pad 218. Cylinder 211 is fixedly mounted on the surface of the first mounting bracket 203. Lifting rod 212 is movably connected to the bottom of cylinder 211. Turntable 213 is rotatably connected to the bottom of lifting rod 212. Mounting plate 214 is fixedly connected to the surface of turntable 213. Clamping plate 215 is fixedly mounted on the bottom of mounting plate 214. Clamping plate 215 and pad 218 are located on a vertical line, which plays a role in stabilizing the clamping of the end cap. Motor 216 is fixedly mounted on the surface of the second mounting bracket 206. Shaft mounting bracket 217 is rotatably connected to the output end of motor 216. Pad 218 is fixedly mounted on the top of shaft mounting bracket 217, which plays a major limiting role. At the same time, with the rotatable clamping method, the end cap can be driven by motor 216 to change its orientation, which facilitates processing and improves flexibility.

[0027] In use, the tooling is first fixed to the mounting holes of the base plate mounting plate 102 and the hanging mounting plate 103. According to the size of the end cap, the first hydraulic component 201 drives the first telescopic rod 202 and the second hydraulic component 204 drives the second telescopic rod 205, which drives the first mounting frame 203 and the second mounting frame 206 to adjust the clamping position. The cylinder 211 pushes the lifting rod 212, which lowers the turntable 213, the mounting plate 214 and the clamping plate 215 to cooperate with the pad 218 to clamp the end cap. The clamping plate 215 and the pad 218 are set vertically to ensure stability. During processing, the motor 216 can drive the rotating shaft mounting frame 217 to rotate, which drives the end cap to change its orientation for multi-face processing. The abutment plate 105 and the pad 218 are parallel to ensure that the end cap is horizontal and stable, reducing vibration and displacement and ensuring processing accuracy.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency permanent magnet precision motor end cover machining clamping tool, comprising a bearing mechanism (1) and a clamping mechanism (2), characterized in that: The clamping mechanism (2) is movably connected to the surface of the bearing mechanism (1); The clamping mechanism (2) comprises an adjusting unit and a limiting unit, the adjusting unit is movably connected to the surface of the bearing mechanism (1), and the limiting unit is movably connected to the surface of the adjusting unit.

2. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 1, characterized in that: The bearing mechanism (1) is composed of a support plate (101), a bottom plate mounting plate (102), a hanging mounting plate (103), a support frame (104), a resisting plate (105) and a connecting frame (106), the bottom plate mounting plate (102) is fixedly connected to the bottom of the support plate (101), the hanging mounting plate (103) is fixedly connected to the top of the support plate (101), the support frame (104) is fixedly connected to the surface of the support plate (101), the resisting plate (105) is fixedly connected to the surface of the support frame (104), and the connecting frame (106) is fixedly connected to the surface of the support plate (101).

3. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 2, characterized in that: The adjusting unit is composed of a first hydraulic assembly (201), a first telescopic rod (202), a first mounting frame (203), a second hydraulic assembly (204), a second telescopic rod (205) and a second mounting frame (206), the first hydraulic assembly (201) is fixedly connected to the surface of the connecting frame (106), the first telescopic rod (202) is movably connected to the surface of the first hydraulic assembly (201), the first mounting frame (203) is fixedly connected to the extended end of the first telescopic rod (202), the second hydraulic assembly (204) is fixedly connected to the surface of the connecting frame (106), the second telescopic rod (205) is movably connected to the surface of the second hydraulic assembly (204), and the second mounting frame (206) is fixedly connected to the extended end of the second telescopic rod (205).

4. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 3, characterized in that: The limiting unit is composed of a cylinder (211), a lifting rod (212), a rotating disc (213), a mounting disc (214), a clamping plate (215), a motor (216), a rotating shaft mounting frame (217) and a backing plate (218), the cylinder (211) is fixedly installed on the surface of the first mounting frame (203), the lifting rod (212) is movably connected to the bottom of the cylinder (211), the rotating disc (213) is rotatably connected to the bottom of the lifting rod (212), the mounting disc (214) is fixedly connected to the surface of the rotating disc (213), the clamping plate (215) is fixedly installed on the bottom of the mounting disc (214), the motor (216) is fixedly installed on the surface of the second mounting frame (206), the rotating shaft mounting frame (217) is rotatably connected to the output end of the motor (216), and the backing plate (218) is fixedly installed on the top of the rotating shaft mounting frame (217).

5. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 4, characterized in that: The clamping plate (215) and the backing plate (218) are located on a vertical line.

6. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 5, characterized in that: The resisting plate (105) and the backing plate (218) are parallel to each other.

7. The high-efficiency permanent magnet precision motor end cover machining clamping tool according to claim 6, characterized in that: The surfaces of the bottom plate mounting plate (102) and the hanging mounting plate (103) are provided with mounting holes.

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