Device for manufacturing basalt fiber flame-retardant insulating plate

The design of the automatic closing mechanism solves the problem of manual operation required for resin delivery and pipeline sealing, realizes automated control, and improves the production efficiency of basalt fiber flame-retardant insulation boards.

CN223998743UActive Publication Date: 2026-03-17YANQI FUTURE (MIANYANG) TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

In the manufacturing process of basalt fiber flame-retardant insulation board, the resin transportation and pipeline sealing require manual operation, which increases labor intensity and results in untimely and inaccurate operation, affecting production efficiency.

Method used

An automatic closing mechanism is adopted, which includes the cooperation of a rotating shaft, a rotating plate, a sealing strip, and a torsion spring, to realize automatic opening and closing during the resin delivery process and ensure the sealing of the preparation tank.

Benefits of technology

It reduced labor intensity, ensured the timeliness and accuracy of resin delivery and pipeline sealing, and improved production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fiber flame-retardant insulating plates, and particularly discloses a device for manufacturing a basalt fiber flame-retardant insulating plate, which comprises a preparation tank body, a vacuum pump body, a vacuum pump pipe, a delivery pump, an automatic closing mechanism, a vacuum pump, a vacuum pump pipe, an automatic closing mechanism and a control system, the automatic closing mechanism is used for automatically closing the interior of the preparation tank body after the delivery pump delivers resin to the interior of the preparation tank body, and the automatic closing mechanism is mounted on the outer wall of the preparation tank body; through the action of the automatic closing mechanism and the matching action of the rotating shaft, the rotating plate and the torsion spring, the rotating plate can be automatically opened and closed along with the inflow of resin, and meanwhile, the interior of the preparation tank body is sealed according to the action of the sealing strip; compared with the mode that resin conveying and pipeline sealing need manual operation, the labor intensity is reduced, the timeliness and accuracy of operation are guaranteed, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the technical field of fiber flame-retardant insulation board, specifically relating to an apparatus for manufacturing basalt fiber flame-retardant insulation board. Background Technology

[0002] Basalt fiber is a new type of inorganic, environmentally friendly, high-performance fiber material with excellent mechanical properties, high temperature resistance, corrosion resistance, and flame retardancy. It is widely used in aerospace, rail transportation, and building materials industries. Flame-retardant insulation boards are essential materials for ensuring the safe operation of electrical equipment.

[0003] In modern industry, basalt fiber, as a high-performance inorganic non-metallic material, is widely used in aerospace, automotive manufacturing, building materials, and electronics due to its excellent mechanical properties, high-temperature resistance, chemical stability, and good electrical insulation. Especially in the preparation of flame-retardant insulating materials, basalt fiber, with its natural flame-retardant properties and good insulation performance, has become an ideal raw material for manufacturing high-performance flame-retardant insulating boards.

[0004] However, in the manufacturing process of basalt fiber flame-retardant insulation boards, ensuring that the resin and other binders are mixed uniformly and efficiently with the basalt fibers, and effectively preventing external impurities from entering the mixing system after mixing, is one of the key factors affecting product quality and production efficiency. Traditional manufacturing equipment often uses simple conveying pipes and valves to control the resin delivery. This design has the following shortcomings: resin delivery and pipe sealing often require manual operation, which not only increases labor intensity but also makes it difficult to ensure the timeliness and accuracy of operation, affecting production efficiency. Therefore, a device for manufacturing basalt fiber flame-retardant insulation boards is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a device for manufacturing basalt fiber flame-retardant insulation boards, in order to solve the problem that resin transportation and pipeline sealing often require manual operation, which not only increases labor intensity but also makes it difficult to ensure the timeliness and accuracy of operation, thus affecting production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An apparatus for manufacturing basalt fiber flame-retardant insulation boards includes a preparation tank, a vacuum pump body, a vacuum pump pipe, and a delivery pump. Connecting pipes and delivery pipes are respectively installed on both sides of the delivery pump. The apparatus also includes:

[0008] An automatic closing mechanism is used to automatically close the preparation tank after the delivery pump delivers resin into the tank. The automatic closing mechanism is installed on the outer wall of the preparation tank. The automatic closing mechanism includes a feed pipe, one end of which is rotatably connected to a rotating shaft, and one end of the rotating shaft extends rotatably to the outside of the feed pipe. A rotating plate is fixedly connected to the outer wall of the rotating shaft inside the feed pipe. A sealing strip is provided on the outer wall of the rotating plate. A protective shell is fixedly installed on the outer wall of the feed pipe. A fixed plate is fixedly connected to the end of the rotating shaft outside the feed pipe. A torsion spring is connected to the inner side of the fixed plate.

[0009] Preferably, the vacuum pump body is mounted on the preparation tank, and the vacuum pump tube is mounted on the vacuum pump body.

[0010] Preferably, one side of the feed pipe is connected to the connecting pipe, and the interior of the connecting pipe and the feed pipe are interconnected.

[0011] Preferably, the outer wall of the sealing strip is slidably fitted to the inner wall of the feed tube, the bottom of the feed tube is inclined, the bottom of the sealing strip extends to the inclined position at the bottom of the feed tube, and is correspondingly pressed against the inclined position at the bottom of the feed tube.

[0012] Preferably, the fixed disk and the torsion spring are both located inside the protective shell, the end of the torsion spring away from the fixed disk is connected to the outer wall of the feed pipe, and the torsion spring is sleeved on the outer wall of the rotating shaft.

[0013] Preferably, the feed pipe is connected to the interior of the preparation tank.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] Through the action of the automatic closing mechanism, and by utilizing the cooperation between the rotating shaft, the rotating plate, and the torsion spring, the rotating plate can automatically open and close as the resin flows in. At the same time, the sealing strip helps to seal the inside of the preparation tank. Compared with the manual operation required for resin transportation and pipeline sealing, this not only reduces labor intensity but also ensures the timeliness and accuracy of operation, thereby improving production efficiency. Attached Figure Description

[0016] Figure 1 This is a structural diagram of the present invention;

[0017] Figure 2 A cross-sectional structural view of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged structural diagram at point A;

[0019] Figure 4 This is a front sectional view of the feed tube of this utility model.

[0020] In the diagram: 1. Preparation tank; 2. Vacuum pump body; 3. Vacuum pump pipe; 4. Transfer pump; 5. Connecting pipe; 6. Transfer pipe; 7. Feed pipe; 701. Rotating shaft; 702. Rotating plate; 703. Protective shell; 704. Fixed plate; 705. Torsion spring; 706. Sealing strip. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figure 1-4 As shown, an apparatus for manufacturing basalt fiber flame-retardant insulation boards includes a preparation tank 1, a vacuum pump body 2, a vacuum pump pipe 3, and a delivery pump 4. Connecting pipes 5 and delivery pipes 6 are respectively installed on both sides of the delivery pump 4. The apparatus also includes an automatic closing mechanism for automatically closing the preparation tank 1 after the delivery pump 4 delivers resin into the preparation tank 1. The automatic closing mechanism is installed on the outer wall of the preparation tank 1 and includes a feed pipe 7. A rotating shaft 701 is rotatably connected to one end of the feed pipe 7, and one end of the rotating shaft 701 extends rotatably to the outside of the feed pipe 7. A rotating plate 702 is fixedly connected to the outer wall of the rotating shaft 701 inside the feed pipe 7. A sealing strip 706 is provided on the outer wall of the rotating plate 702. A protective shell 703 is fixedly installed on the outer wall of the feed pipe 7. A fixed plate 704 is fixedly connected to the end of the rotating shaft 701 outside the feed pipe 7. A torsion spring 705 is connected to the inner side of the fixed plate 704.

[0023] The present invention is further described in detail as follows: the vacuum pump body 2 is installed on the preparation tank 1, the vacuum pump pipe 3 is installed on the vacuum pump body 2, one side of the feed pipe 7 is connected to the connecting pipe 5, and the interior of the connecting pipe 5 and the feed pipe 7 are connected; the outer wall of the sealing strip 706 is slidably fitted to the inner wall of the feed pipe 7; the bottom of the feed pipe 7 is inclined; the bottom of the sealing strip 706 extends to the inclined position at the bottom of the feed pipe 7 and is correspondingly pressed against the inclined position at the bottom of the feed pipe 7; the fixed plate 704 and the torsion spring 705 are both located inside the protective shell 703; the end of the torsion spring 705 away from the fixed plate 704 is connected to the outer wall of the feed pipe 7; the torsion spring 705 is sleeved on the outer wall of the rotating shaft 701; and the interior of the feed pipe 7 and the preparation tank 1 are connected.

[0024] As can be seen from the above, it should be noted that: a mold plate is provided inside the preparation tank 1, and the mold plate is correspondingly set with the feed pipe 7. The resin entering the preparation tank 1 falls onto the mold plate.

[0025] The preparation tank 1 is equipped with a heating plate inside for heating the inside of the preparation tank 1, and a control panel is equipped on the outside of the preparation tank 1 for monitoring the heating temperature.

[0026] Before the device is started, all components are in the initial state. The delivery pump 4 is in the off state, there is no resin flow inside the connecting pipe 5 and the feed pipe 7, and the rotating plate 702 is in the closed position under the action of the torsion spring 705, that is, the rotating plate 702 and the internal channel of the feed pipe 7 form a seal to prevent outside air or impurities from entering the preparation tank 1;

[0027] When resin needs to be delivered into the preparation tank 1, the delivery pump 4 is started. The delivery pump 4 draws resin from the external resin storage tank through the connecting pipe 5. The resin enters the feed pipe 7 along the connecting pipe 5. As the resin flows in, it exerts a certain pressure on the rotating plate 702. However, since the bottom of the feed pipe 7 is designed to be inclined, the resin flow exerts pressure on the rotating plate 702 to open it, thereby opening the channel of the feed pipe 7 and allowing the resin to flow smoothly into the interior of the preparation tank 1. During this process, the vacuum pump 2 works continuously through the vacuum pump pipe 3 to maintain the vacuum state inside the preparation tank 1, which helps to quickly and evenly fill the resin and remove air from the tank, thereby improving product quality.

[0028] When the resin delivery volume reaches the preset value or the delivery is completed as determined by an external control signal, the delivery pump 4 stops working, and the resin flow stops. As the resin pressure in the feed pipe 7 decreases, the reset force of the torsion spring 705 begins to play a dominant role, driving the rotating shaft 701 to rotate the rotating plate 702 in the opposite direction until the rotating plate 702 forms a seal with the internal channel of the feed pipe 7 again. The tight fit between the sealing strip 706 and the inner wall of the feed pipe 7, as well as the top pressure setting of the bottom of the sealing strip 706 and the inclined position at the bottom of the feed pipe 7, ensure the reliability of the seal and effectively prevent the entry of external air or impurities. The design of the protective shell 703 not only protects key components such as the rotating shaft 701, the fixed plate 704, and the torsion spring 705 from the influence of the external environment, but also ensures the stability and durability of the torsion spring 705 during the reset process.

[0029] By setting up the above technical solution, the rotating shaft 701, rotating plate 702 and torsion spring 705 can cooperate to make the rotating plate 702 automatically open and close as the resin flows in. At the same time, based on the function of the sealing strip 706, the inside of the preparation tank 1 is sealed. Compared with the manual operation required for resin transportation and pipeline sealing, this not only reduces labor intensity, but also ensures the timeliness and accuracy of operation and improves production efficiency.

[0030] After the resin is delivered, the basalt fiber and resin in the preparation tank 1 are fully mixed on the mold plate in a vacuum environment. After subsequent processing steps such as curing and molding, the basalt fiber flame-retardant insulation board is finally produced. It should be noted that the preparation operation after the resin is delivered is existing technology, and its working principle will not be described in detail.

[0031] Furthermore, this design is applied to the manufacture of basalt fiber flame-retardant insulation boards. By utilizing the cooperation between the rotating shaft 701, the rotating plate 702, and the torsion spring 705, the rotating plate 702 can automatically open and close as the resin flows in. At the same time, based on the function of the sealing strip 706, the interior of the preparation tank 1 is sealed. Compared with the manual operation required for resin transportation and pipeline sealing, this not only reduces labor intensity but also ensures the timeliness and accuracy of operation, thereby improving production efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An apparatus for manufacturing basalt fiber fire-retardant insulation board, characterized in that, It comprises a preparation tank (1), a vacuum pump body (2), a vacuum pump pipe (3) and a delivery pump (4), both sides of the delivery pump (4) are respectively provided with a connecting pipe (5) and a delivery pipe (6), and it further comprises: An automatic closing mechanism is arranged on the outer wall of the preparation tank (1) and used for automatically closing after the delivery pump (4) delivers resin in the preparation tank (1), the automatic closing mechanism comprises a feeding pipe (7), one end of the feeding pipe (7) is rotatably connected with a rotating shaft (701), one end of the rotating shaft (701) extends to the outside of the feeding pipe (7), the outer wall of the rotating shaft (701) is fixedly connected with a rotating plate (702) in the feeding pipe (7), the outer wall of the rotating plate (702) is provided with a sealing strip (706), the outer wall of the feeding pipe (7) is fixedly provided with a protective shell (703), one end of the rotating shaft (701) outside the feeding pipe (7) is fixedly connected with a fixed disc (704), the inner side of the fixed disc (704) is connected with a torsion spring (705).

2. A device for manufacturing basalt fiber fire-retardant insulation board according to claim 1, characterized in that: The vacuum pump body (2) is arranged on the preparation tank (1), and the vacuum pump pipe (3) is arranged on the vacuum pump body (2).

3. A device for manufacturing basalt fiber fire-retardant insulation board according to claim 1, characterized in that: One side of the feeding pipe (7) is connected with the connecting pipe (5), and the connecting pipe (5) is in communication with the inside of the feeding pipe (7).

4. A device for manufacturing basalt fiber fire-retardant insulation board according to claim 1, characterized in that: The outer side wall of the sealing strip (706) is in sliding fit with the inner side wall of the feeding pipe (7), the bottom of the feeding pipe (7) is inclined, the bottom of the sealing strip (706) extends to the inclined position of the bottom of the feeding pipe (7) and is in corresponding top pressing with the inclined position of the bottom of the feeding pipe (7).

5. A device for manufacturing basalt fiber fire-retardant insulation board according to claim 1, characterized in that: The fixed disc (704) and the torsion spring (705) are located in the inside of the protective shell (703), one end of the torsion spring (705) away from the fixed disc (704) is connected with the outer wall of the feeding pipe (7), and the torsion spring (705) is sleeved on the outer wall of the rotating shaft (701).

6. A device for manufacturing basalt fiber fire-retardant insulation board according to claim 1, characterized in that: The feeding pipe (7) is in communication with the inside of the preparation tank (1).