New energy double-bridge mine car and water cooling unit mounting structure thereof

By optimizing the installation structure of the water-cooled unit of the new energy dual-axle mining truck, and adopting combinations such as cantilever beams, unit frame assemblies, L-shaped mounting base assemblies and inclined mounting base assemblies, the problems of unreasonable installation position and insufficient structural strength were solved, and the efficient and stable operation of the mining truck was achieved.

CN223999332UActive Publication Date: 2026-03-17XUZHOU XCMG MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202520583800.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-17
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing water-cooled unit installation structure of new energy dual-axle mining trucks is not suitable for the layout of new energy mining trucks, resulting in unreasonable installation positions and insufficient structural strength. The welds at stress concentration points are prone to cracking, which affects the stable operation of the vehicle.

Method used

The system adopts a combined structure of cantilever beam, unit frame assembly, L-shaped mounting base assembly, inclined mounting base assembly and sealing plate assembly, which optimizes the installation layout and strengthens the structural strength. The components are fixed by bolts and welded nuts to form a stable installation frame.

Benefits of technology

This effectively avoids the problem of weld cracking at stress concentration points in the water-cooled unit installation structure, ensuring the efficient and stable operation of the new energy dual-axle mining truck.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy double-bridge mine car and a water cooling unit installation structure thereof. The new energy double-bridge mine car comprises a cantilever beam, a unit frame assembly, an L-shaped installation base assembly, an inclined installation base assembly and a sealing plate assembly. The cantilever beam is mounted at the front end of the frame; the top face of a unit frame assembly is connected with the cantilever beam, and a water cooling unit is installed in the unit frame assembly. The L-shaped mounting seat assembly is arranged between the bottom surface of the unit frame assembly and the side vertical surface of the cantilever beam; one end of the inclined mounting seat assembly is connected with the middle area of the bottom surface of the unit frame assembly, and the other end of the inclined mounting seat assembly is connected with the front end of the frame and used for supporting the unit frame assembly; the sealing plate assembly wraps the periphery of the unit frame assembly and is used for forming a shell of the unit frame assembly. According to the utility model, the installation layout is optimized, the structural strength is enhanced, the problem of weld seam cracking at the stress concentration position of the water chilling unit installation structure is avoided, and the efficient and stable operation of the new energy double-bridge mine car is ensured.
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Description

Technical Field

[0001] This utility model relates to a new energy dual-axle mining truck and its water-cooled unit installation structure, belonging to the technical field of new energy dual-axle mining trucks. Background Technology

[0002] Currently, new energy dual-axle mining trucks are increasingly used in the mining transportation sector. As the "heart" of these trucks, the power battery is extremely sensitive to temperature, making it crucial for the water-cooled unit to maintain its optimal operating temperature. However, the current installation structure of the water-cooled unit in new energy dual-axle mining trucks presents some pressing issues that need to be addressed.

[0003] 1) The installation structure is not suitable for the layout of new energy dual-axle mining trucks: The overall spatial layout of new energy dual-axle mining trucks differs from that of traditional mining trucks due to the differences in motors, batteries, and electronic controls. The existing water-cooled unit installation structure simply follows the traditional mining truck model, without fully considering the positional relationships of various components in new energy mining trucks, resulting in unreasonable installation positions and affecting the maintenance and upkeep of the water-cooled unit and other components.

[0004] 2) Insufficient strength of the installation structure and cracking of welds at stress concentration points: The new energy dual-axle mining truck has a large demand for battery heat dissipation. Generally, a single unit cannot meet the system requirements, and multiple units are usually required to combine. Therefore, the weight is relatively heavy. At the same time, the road conditions in the mining area are poor, and the whole vehicle vibrates a lot, which leads to cracking of welds at stress concentration points in the installation structure of some water-cooled units. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this utility model provides a new energy dual-axle mining truck and its water-cooled unit installation structure. By optimizing the installation layout and strengthening the structural strength, the problem of weld cracking at stress concentration points in the water-cooled unit installation structure is avoided, ensuring the efficient and stable operation of the new energy dual-axle mining truck.

[0006] This utility model is achieved according to the following technical solution:

[0007] In a first aspect, this utility model provides an installation structure for a water-cooled unit in a new energy dual-axle mining truck, comprising:

[0008] The cantilever beam is mounted at the front end of the vehicle frame;

[0009] The top surface of the unit frame assembly is connected to the cantilever beam, and a water-cooled unit is installed in the unit frame assembly.

[0010] The L-shaped mounting bracket assembly is located between the bottom surface of the unit frame assembly and the side elevation of the cantilever beam;

[0011] The inclined mounting bracket assembly has one end connected to the middle area of ​​the bottom surface of the unit frame assembly and the other end connected to the front end of the vehicle frame, and is used to support the unit frame assembly.

[0012] The sealing plate assembly surrounds the unit frame assembly and forms the outer shell of the unit frame assembly.

[0013] In some embodiments, the unit frame assembly includes a square frame formed by welding together multiple intersecting horizontal and vertical mounting beams; the sealing plate assembly includes a side sealing plate, a top sealing plate, and a bottom sealing plate; the side sealing plates are respectively installed on the four side facades of the square frame; the top sealing plate and the bottom sealing plate are respectively installed on the top and bottom surfaces of the square frame.

[0014] In some embodiments, the upper mounting beam I and upper mounting beam II on the top surface of the square frame are both composed of square tubes and cylindrical threaded pins; the square tubes are provided with at least one row of spaced circular through holes I, and a cylindrical threaded pin is welded into each circular through hole I; the transverse arm of the cantilever beam is provided with multiple circular through holes II arranged coaxially with the circular through holes I, and the square frame and the transverse arm of the cantilever beam are fixed together by multiple bolts cooperating with the cylindrical threaded pins.

[0015] In some embodiments, the base plate welding assembly I on the bottom surface of the square frame is connected to the inclined mounting base assembly by bolts; the base plate welding assembly II on the bottom surface of the square frame is connected to the L-shaped mounting base assembly by bolts.

[0016] In some embodiments, both the base plate welding assembly I and the base plate welding assembly II are composed of a U-shaped bent plate, a stiffening plate, and a welding nut; the U-shaped bent plate has a round hole for fixing the welding nut, and the welding nut is used to install bolts; the stiffening plate is welded together with the U-shaped bent plate and the lower mounting longitudinal beam.

[0017] In some embodiments, the unit mounting beam assembly on the bottom surface of the square frame is connected to the water-cooled unit by bolts; the unit mounting beam assembly consists of a U-shaped bent plate and a welding nut; the U-shaped bent plate has a round hole for welding the welding nut, and the welding nut is used to install the bolts.

[0018] In some embodiments, at least two symmetrically arranged lifting lugs are welded to each of the two side beams on the top surface of the square frame.

[0019] In some embodiments, the side sealing plate has multiple through holes for air inlet and outlet, and the periphery of the side sealing plate has multiple elongated holes for mounting bolts; and / or,

[0020] The top sealing plate has multiple through holes for air inlet and outlet, and multiple elongated holes for mounting bolts are formed around its perimeter; and / or,

[0021] The bottom sealing plate has multiple through holes for air inlet and outlet, and multiple elongated holes for mounting bolts are opened around the perimeter of the bottom sealing plate.

[0022] In some embodiments, the L-shaped mounting bracket assembly consists of an L-plate and stiffening plates; the L-plate has through holes for mounting bolts to fix it together with the unit frame assembly and the cantilever beam; the stiffening plates are welded to the included angle of the L-plate.

[0023] In some embodiments, the inclined mounting bracket assembly is welded together from two mounting plates and a square tube; the mounting plates are provided with through holes for mounting bolts to fix together with the unit frame assembly and the cantilever beam.

[0024] Secondly, this utility model provides a new energy dual-axle mining truck, including a frame on which the above-mentioned water-cooled unit mounting structure is installed.

[0025] The beneficial effects of this utility model are:

[0026] This utility model provides an installation structure for a water-cooled unit in a new energy dual-axle mining truck. By optimizing the installation layout and strengthening the structure, it avoids the problem of weld cracking at stress concentration points in the water-cooled unit installation structure, thus ensuring the efficient and stable operation of the new energy dual-axle mining truck. Attached Figure Description

[0027] The accompanying drawings, as part of this utility model, are used to provide a further understanding of the present utility model. The illustrative embodiments and descriptions of the present utility model are used to explain the present utility model, but do not constitute an undue limitation of the present utility model. Obviously, the drawings described below are merely some embodiments; those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0028] In the attached diagram:

[0029] Figure 1 This is a schematic diagram of the installation structure of the water-cooled unit of this utility model;

[0030] Figure 2 This is a schematic diagram of the side sealing plate structure of this utility model;

[0031] Figure 3 This is a schematic diagram of the unit frame assembly of this utility model;

[0032] Figure 4 Assembly of the water-cooled unit installation structure of this utility model Figure 1 ;

[0033] Figure 5 Assembly of the water-cooled unit installation structure of this utility model Figure 2 .

[0034] Attached diagram labels: 1. Cantilever beam, 2. Unit frame assembly, 3. End plate assembly, 4. L-shaped mounting bracket assembly, 5. Angled mounting bracket assembly, 6. Chassis, 7. Water-cooled unit mounting structure, 2-1. Upper mounting beam I, 2-2. Upper mounting beam II, 2-3. Lifting lug, 2-4. Base plate welding assembly I, 2-5. Base plate welding assembly II, 2-6. Unit mounting beam assembly.

[0035] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0036] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. The following embodiments are used to illustrate this utility model, but are not intended to limit the scope of this utility model.

[0037] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0039] like Figure 1 , Figure 4 , Figure 5As shown, a water-cooled unit installation structure 7 for a new energy dual-axle mining truck includes a cantilever beam 1, a unit frame assembly 2, an L-shaped mounting base assembly 4, an inclined mounting base assembly 5, and a sealing plate assembly 3. The cantilever beam 1 is installed at the front end of the frame 6. The top surface of the unit frame assembly 2 is connected to the cantilever beam 1, and a water-cooled unit is installed in the unit frame assembly 2. The L-shaped mounting base assembly 4 is located between the bottom surface of the unit frame assembly 2 and the side surface of the cantilever beam 1. One end of the inclined mounting base assembly 5 is connected to the middle area of ​​the bottom surface of the unit frame assembly 2, and the other end is connected to the front end of the frame 6, for supporting the unit frame assembly 2. The sealing plate assembly 3 wraps around the unit frame assembly 2 to form the outer shell of the unit frame assembly 2.

[0040] The following provides a further explanation of the specific structure of the aforementioned unit frame assembly and end plate assembly.

[0041] like Figure 2 , Figure 3 As shown, the unit frame assembly 2 includes a square frame formed by welding together multiple intersecting horizontal and vertical mounting beams; the sealing plate assembly 3 includes a side sealing plate, a top sealing plate, and a bottom sealing plate; the side sealing plates are respectively installed on the four side elevations of the square frame; the top sealing plate and the bottom sealing plate are respectively installed on the top and bottom surfaces of the square frame.

[0042] A further design involves multiple through holes on the side sealing plate to ensure the air intake and exhaust requirements of the unit, and multiple elongated holes around the perimeter of the side sealing plate for mounting bolts.

[0043] In a preferred embodiment, the top sealing plate has multiple through holes for air inlet and outlet, and the periphery of the top sealing plate has multiple elongated holes for mounting bolts.

[0044] In a preferred embodiment, the bottom sealing plate has multiple through holes for air inlet and outlet, and the periphery of the bottom sealing plate has multiple elongated holes for mounting bolts.

[0045] Continue to refer to Figure 3 As shown, the upper mounting beams I2-1 and II2-2 on the top surface of the square frame are both composed of square tubes and cylindrical threaded pins; the square tubes are provided with at least one row of spaced circular through holes I, and a cylindrical threaded pin is welded into each circular through hole I; the transverse arm of the cantilever beam 1 is provided with multiple circular through holes II arranged coaxially with the circular through holes I, and the square frame and the transverse arm of the cantilever beam 1 are fixed together by multiple bolts and cylindrical threaded pins.

[0046] Continue to refer to Figure 3 As shown, the bottom plate welding assembly I2-4 on the bottom surface of the square frame is connected to the inclined mounting base assembly 4 by bolts; the bottom plate welding assembly II2-5 on the bottom surface of the square frame is connected to the L-shaped mounting base assembly 3 by bolts.

[0047] In a further embodiment, both the base plate welding assembly I2-4 and the base plate welding assembly II2-5 are composed of U-shaped bent plates, stiffening plates, and welding nuts; the U-shaped bent plates have round holes for fixing the welding nuts, and the welding nuts are used to install bolts; the stiffening plates are welded together with the U-shaped bent plates and the lower mounting longitudinal beams; the U-shaped bends enhance the welding and structural strength, and the stiffening plates also strengthen the structural strength.

[0048] Continue to refer to Figure 3 As shown, the unit mounting beam assembly 2-6 on the bottom surface of the square frame is connected to the water-cooled unit by bolts; the unit mounting beam assembly 2-6 consists of a U-shaped bent plate and welding nuts; the U-shaped bent plate has round holes for welding welding nuts, and the welding nuts are used to install bolts.

[0049] Continue to refer to Figure 3 As shown, at least two symmetrically arranged lifting lugs 2-3 are welded to each of the two side beams on the top surface of the square frame. Specifically, the lifting lugs 2-3 are installed on the through holes of the square tube and then welded to the square tube for hoisting.

[0050] Continue to refer to Figure 3 As shown, the L-shaped mounting bracket assembly 4 consists of an L-plate and stiffening plates; the L-plate has through holes for mounting bolts to fix it together with the unit frame assembly 2 and the cantilever beam 1; the stiffening plates are welded at the included angle of the L-plate and serve to strengthen it.

[0051] Continue to refer to Figure 3 As shown, the inclined mounting bracket assembly 5 is welded together from two mounting plates and a square tube; the mounting plates are provided with through holes for mounting bolts to fix together with the unit frame assembly 2 and the cantilever beam 1, and the square tube serves as a support.

[0052] In summary, this utility model provides a water-cooled unit installation structure for a new energy dual-axle mining truck, including a cantilever beam, a unit frame assembly, a unit frame end plate assembly, an L-shaped mounting assembly, and an inclined mounting seat assembly. Threaded pins are welded to the upper square tube of the unit frame assembly, which is connected to the cantilever beam via bolts. Welded nuts are welded to the bottom plate welding assembly I and bottom plate welding assembly II at the lower part of the unit frame assembly, and are connected to the inclined mounting seat assembly and L-shaped mounting seat assembly respectively via bolts. The unit frame assembly includes a unit mounting beam assembly, which is welded to a welded nut and connected to the unit via bolts. Four lifting lugs are welded to the unit frame assembly. Finally, pull nuts are provided on the outer square tube of the unit frame assembly, and are connected to the unit frame end plate assembly via bolts. This utility model, by optimizing the installation layout and strengthening the structural strength, avoids the problem of weld cracking at stress concentration points in the water-cooled unit installation structure, ensuring the efficient and stable operation of the new energy dual-axle mining truck.

[0053] The new energy dual-axle mining truck provided by this utility model is described below. The new energy dual-axle mining truck described below can be referred to in correspondence with the water-cooled unit installation structure described above.

[0054] The present invention provides a new energy dual-axle mining truck, which may include the water-cooled unit installation structure as described in any of the above embodiments.

[0055] The beneficial effects achieved by the new energy dual-axle mining truck provided by this utility model are consistent with the beneficial effects achieved by the water-cooled unit installation structure provided by this utility model, so they will not be repeated here.

[0056] Numerous specific details are set forth in the specification provided herein. However, it will be understood that embodiments of the present invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this specification.

[0057] Furthermore, those skilled in the art will understand that although some embodiments described herein include certain features found in other embodiments but not others, combinations of features from different embodiments are also within the scope of protection of this invention and form different embodiments. For example, in the embodiments described above, those skilled in the art can use them in combination based on known technical solutions and the technical problems to be solved by this application.

[0058] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-described technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A water-cooled unit mounting structure for a new energy double-bridge mine car, characterized in that, The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

2. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 1, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

3. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 2, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

4. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 2, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

5. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 4, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

6. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 2, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

7. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 2, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

8. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 2, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car.

9. The water-cooled unit mounting structure for a new energy double-bridge mine car according to claim 1, characterized in that: The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. The application relates to a water-cooled unit mounting structure of a new energy double-bridge mine car. 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