Organic fertilizer quantitative packaging device

Abstract

The utility model discloses an organic fertilizer quantitative packaging device, which relates to the field of organic fertilizer quantitative packaging equipment, and comprises a guide hopper, a rotary striking device for crushing caked organic fertilizer is mounted on the guide hopper, and the rotary striking device consists of a rotating shaft, a transmission gear, an anti-falling baffle, a striking component and a servo motor, the number of the rotating shafts and the number of the transmission gears are both two, the two transmission gears are fixedly installed at one ends of the two rotating shafts respectively, and the rotating beating device is arranged in the guide hopper, so that when caked organic fertilizer enters the guide hopper, the servo motor drives the rotating shafts to rotate, and the beating assembly is driven to rotate at a high speed; the fixed prisms and the vibration prisms cooperatively operate under the action of the vibration springs to strike caked organic fertilizer, large caked organic fertilizer can be crushed into small particles, the caked organic fertilizer is prevented from blocking a follow-up conveying channel and packaging parts of the quantitative packaging device, stable operation of the device is guaranteed, the shutdown maintenance time caused by blocking is shortened, and the production efficiency is improved. The production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of quantitative packaging equipment for organic fertilizer, and in particular to a quantitative packaging device for organic fertilizer. Background Technology

[0002] The organic fertilizer quantitative packaging machine is a specialized device for quantitative packaging of organic fertilizer, widely used in organic fertilizer production enterprises and related agricultural fields. It primarily achieves quantitative packaging based on the principle of weighing and metering. When the material enters the machine's inlet, it is evenly conveyed to the weighing unit via a feeding device. The weighing unit accurately weighs the material, and when the set weight value is reached, the feeding device stops supplying material. Then, the packaging unit fills the weighed material into packaging bags and performs sealing and other packaging operations, completing one quantitative packaging process.

[0003] Organic fertilizers are prone to clumping during storage and transportation due to their high organic content, high humidity, and unstable temperature and humidity in the environment. Clumped organic fertilizers present numerous challenges to the operation and packaging process of quantitative packaging machines. First, clumped organic fertilizers can easily clog the machines. Second, during the bagging process, clumped organic fertilizers may tear the packaging bags, compromising their integrity; furthermore, residual clumped material during sealing can hinder a tight seal, making it difficult to achieve an ideal airtight seal. This decline in packaging quality makes the product highly susceptible to absorbing moisture from the air and deteriorating during subsequent storage and sales. This not only damages product quality but also has immeasurable negative impacts on the company's economic benefits and brand reputation. Utility Model Content

[0004] The main purpose of this invention is to provide a quantitative packaging device for organic fertilizer, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An organic fertilizer quantitative packaging device includes a feed hopper, on which a rotary striking device for breaking up clumped organic fertilizer is installed. The rotary striking device consists of a rotating shaft, transmission gears, an anti-detachment baffle, striking components, and a servo motor. Two rotating shafts and two transmission gears are provided, each fixedly mounted at one end of a rotating shaft and meshing with the others. The anti-detachment baffle is fixedly mounted at one end of one of the rotating shafts. The output shaft of the servo motor is fixedly connected to the other rotating shaft. Several striking components are provided, all fixedly mounted on the outer wall of the rotating shaft. Each striking component consists of a fixed prism, a vibrating prism, and a vibrating spring, with the fixed prism and vibrating prism connected together by the vibrating spring.

[0007] Preferably, the guide hopper is fixedly installed on the equipment support, and a bag clamp is also fixedly installed on the guide hopper. A quantitative scale is fixedly installed at the upper end of the guide hopper, and a storage hopper is fixedly installed at the upper end of the quantitative scale. The storage hopper is also fixedly installed on the equipment support.

[0008] Preferably, a conveyor belt is provided below the feed hopper, and a bag sewing machine is provided on one side of the conveyor belt.

[0009] Preferably, the two rotating shafts of the rotating striking device are symmetrically installed inside the guide hopper, the transmission gear and the anti-detachment baffle are located on both sides of the guide hopper, and the servo motor is fixedly installed on the outer wall of the guide hopper.

[0010] Preferably, the striking component on the rotating striking device is located inside the guide hopper, the fixed prism is fixedly connected to the rotating shaft, and the vibration spring is fixedly connected to both the fixed prism and the vibration prism.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] By installing a rotating impact device inside the feed hopper, when agglomerated organic fertilizer enters the hopper, a servo motor drives the rotating shaft to rotate, causing the impact component to rotate at high speed. The fixed prism and vibrating prism work together under the action of the vibration spring to impact the agglomerated organic fertilizer, breaking larger lumps into smaller particles. This prevents the agglomerated organic fertilizer from clogging the subsequent conveying channels and packaging components of the quantitative packaging device, ensuring stable and smooth equipment operation, reducing downtime for maintenance due to blockage, and improving production efficiency. The crushed organic fertilizer particles are more uniform, and during the bagging process, lumps will not tear the packaging bag, ensuring the integrity of the packaging bag. At the same time, no agglomerated material will hinder the tight seal during sealing, achieving a good sealing effect and effectively preventing the product from absorbing moisture from the air and becoming damp and deteriorating during subsequent storage and sales, improving product quality and protecting the company's economic benefits and brand reputation. Due to the elasticity of the vibration spring, the vibrating prism can buffer the moment it comes into contact with the agglomerated organic fertilizer and quickly rebound, thus generating violent vibration, which more effectively breaks down the agglomerated organic fertilizer. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram showing the positional relationship between the guide hopper and the rotating striking device of this utility model.

[0015] Figure 3 This is a schematic diagram of the rotating striking device of this utility model;

[0016] Figure 4 For the present utility model Figure 3 A magnified view of point A.

[0017] In the diagram: 1. Feed hopper; 2. Rotary striking device; 3. Bag clamp; 4. Quantitative scale; 5. Storage hopper; 6. Conveyor belt; 7. Bag sewing machine; 8. Rotary shaft; 9. Transmission gear; 10. Anti-detachment baffle; 11. Striking assembly; 12. Servo motor; 13. Fixed prism; 14. Vibrating prism; 15. Vibrating spring; 16. Equipment support. Detailed Implementation

[0018] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, an organic fertilizer quantitative packaging device includes a feed hopper 1, on which a rotary striking device 2 for breaking up clumps of organic fertilizer is installed. The rotary striking device 2 consists of a rotating shaft 8, transmission gears 9, an anti-detachment baffle 10, striking components 11, and a servo motor 12. Two rotating shafts 8 and two transmission gears 9 are provided, each fixedly installed at one end of a different rotating shaft 8 and meshing with the other. The anti-detachment baffle 10 is fixedly installed at one end of one of the rotating shafts 8. The output shaft of the servo motor 12 is fixedly connected to the other rotating shaft 8. Several striking components 11 are provided, all fixedly installed on the outer wall of the rotating shaft 8. Each striking component 11 consists of a fixed prism 13, a vibrating prism 14, and a vibrating spring 15. The fixed prism 13 and the vibrating prism 14 are connected together by the vibrating spring 15. 1. The guide hopper 1 is fixedly installed on the equipment support 16. The bag clamp 3 is also fixedly installed on the guide hopper 1. The quantitative scale 4 is fixedly installed at the upper end of the guide hopper 1. The storage hopper 5 is fixedly installed at the upper end of the quantitative scale 4. The storage hopper 5 is also fixedly installed on the equipment support 16. The conveyor belt 6 is set below the guide hopper 1. The bag sewing machine 7 is set on one side of the conveyor belt 6. When packaging organic fertilizer, the organic fertilizer is put into the storage hopper 5. Then the equipment power is turned on and the servo motor 12 is started. At this time, the organic fertilizer will fall into the quantitative scale 4, so the quantitative scale 4 weighs the organic fertilizer. When the preset weight is reached, the feeding stops. Then the organic fertilizer in the quantitative scale 4 falls into the guide hopper 1. Then the servo motor 12 drives the rotating shaft 8 connected to it to rotate. Through the meshing of the transmission gear 9, the other rotating shaft 8 rotates synchronously, thereby driving the striking component 11 to rotate at high speed. When the clumped organic fertilizer enters the guide hopper 1 from the storage hopper 5 via the quantitative scale 4, the striking component 11 breaks it up. The broken organic fertilizer then falls into the packaging bag held by the bag clamp 3. After all the organic fertilizer weighed by the quantitative scale 4 has fallen into the packaging bag, the bag clamp 3 releases the packaging bag, and the bag containing the quantitative organic fertilizer falls onto the conveyor belt 6. The conveyor belt 6 transports the bag to the bag sewing machine 7, which seals the bag, thus completing the quantitative packaging process of the organic fertilizer.

[0020] Specifically, two rotating shafts 8 on the rotating striking device 2 are symmetrically installed inside the guide hopper 1. The transmission gear 9 and anti-detachment baffle 10 are located on opposite sides of the guide hopper 1. The servo motor 12 is fixedly installed on the outer wall of the guide hopper 1. The striking component 11 on the rotating striking device 2 is located inside the guide hopper 1. The fixed prism 13 is fixedly connected to the rotating shafts 8. The vibration spring 15 is fixedly connected to both the fixed prism 13 and the vibration prism 14. When the striking component 11 strikes the agglomerated organic fertilizer, due to the elasticity of the vibration spring 15, the vibration prism 14 can strike the agglomerated organic fertilizer. The contact moment generates a buffer and a rapid rebound, resulting in a violent vibration, which in turn more effectively breaks up clumps of organic fertilizer. The striking components 11 of the rotating striking device 2 need to be inspected regularly to check whether the fixed prism 13, the vibrating prism 14 and the vibrating spring 15 are damaged. Damaged parts should be replaced in time to ensure the normal operation of the equipment and the crushing effect. The spacing between two adjacent striking components 11 is very important. The elastic force generated by the vibrating spring 15 during operation should be fully considered and the spacing should be carefully planned to avoid collisions between adjacent striking components 11 during operation.

[0021] Finally, by installing a rotating impact device 2 inside the feed hopper 1, when the agglomerated organic fertilizer enters the feed hopper 1, the servo motor 12 drives the rotating shaft 8 to rotate, causing the impact component 11 to rotate at high speed. The fixed prism 13 and the vibrating prism 14 work together under the action of the vibrating spring 15 to impact the agglomerated organic fertilizer, breaking larger lumps into smaller particles. This prevents the agglomerated organic fertilizer from clogging the subsequent conveying channels and packaging components of the quantitative packaging device, ensuring stable and smooth operation of the equipment, reducing downtime for maintenance due to blockage, and improving production efficiency. The crushed organic fertilizer particles are more uniform, and during the bagging process, they will not tear the packaging bag due to agglomeration, ensuring the integrity of the packaging bag. At the same time, there will be no agglomerated material to hinder the tight seal of the sealing part during sealing, achieving a good sealing effect. This effectively prevents the product from absorbing moisture from the air and becoming damp and deteriorating during subsequent storage and sales, improving product quality and protecting the company's economic benefits and brand reputation.

[0022] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. An organic fertilizer quantitative packaging device comprising a material guiding hopper (1), characterized in that: The material guide hopper (1) is provided with a rotating impact device (2) for crushing the caked organic fertilizer, which is composed of rotating shafts (8), transmission gears (9), anti-off baffles (10), impact assemblies (11) and servo motors (12), the rotating shafts (8) and transmission gears (9) are provided with two, two transmission gears (9) are fixedly installed at one end of two rotating shafts (8), and two transmission gears (9) are engaged with each other, the anti-off baffle (10) is fixedly installed at one end of one of the rotating shafts (8), the output shaft of the servo motor (12) is fixedly connected with the other rotating shaft (8), the impact assemblies (11) are fixedly installed on the outer wall of the rotating shaft (8), and the impact assemblies (11) are composed of fixed prisms (13), vibrating prisms (14) and vibrating springs (15).

2. The organic fertilizer quantitative packaging device according to claim 1, characterized in that: The material guide hopper (1) is fixedly installed on the equipment support (16), the material guide hopper (1) is provided with a bag clamping device (3), the upper end of the material guide hopper (1) is provided with a quantitative scale (4), the upper end of the quantitative scale (4) is provided with a storage hopper (5), and the storage hopper (5) is fixedly installed on the equipment support (16).

3. The organic fertilizer quantitative packaging device according to claim 2, characterized in that: The lower side of the material guide hopper (1) is provided with a conveying belt (6), one side of the conveying belt (6) is provided with a bag sewing machine (7).

4. The organic fertilizer quantitative packaging device according to claim 3, characterized in that: The two rotating shafts (8) of the rotating impact device (2) are symmetrically installed in the material guide hopper (1), the transmission gears (9) and the anti-off baffles (10) are located on both sides of the material guide hopper (1), and the servo motor (12) is fixedly installed on the outer wall of the material guide hopper (1).

5. The organic fertilizer quantitative packaging device according to claim 4, characterized in that: The impact assemblies (11) of the rotating impact device (2) are located on the inner side of the material guide hopper (1), the fixed prisms (13) are fixedly connected with the rotating shafts (8), and the vibrating springs (15) are fixedly connected with the fixed prisms (13) and the vibrating prisms (14).

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