Waste material winding roller for labeling machine

Abstract

The utility model discloses a waste material wind-up roll for a labeling machine, which belongs to the field of waste material collection of the labeling machine and is characterized in that a storage table is mounted at the corner of a production line bracket, a second vertical rod and a first vertical rod are arranged at the corner of the storage table, a chassis is mounted at the bottom of a rod body of the first vertical rod, and a rod head of the first vertical rod is connected with a top disc through a threaded pipe; two vertical strips are arranged in the center of the bottom of the top disc, a bottom supporting strip is arranged at the lower end of each vertical strip, the bottom supporting strips, the top disc and the vertical strips form a waste winding roller, labeling waste is collected, and notches are formed in the middles of the bottom supporting strips and the middles of the vertical strips. Due to the quick replacement characteristic of the waste material winding roller, the downtime of the machine is shortened, and the working efficiency of the labeling machine is improved. According to the design, the maintenance and replacement processes are simplified, time is saved, and operation risks are reduced. Complex disassembly is avoided through quick replacement, and the labor intensity is reduced. And the labeling machine adapts to different waste collection requirements due to the quick replacement design, and the flexibility and applicability of the equipment are improved.

Description

Technical Field

[0001] This utility model relates to the field of waste collection for labeling machines, and in particular to a waste take-up roller for labeling machines. Background Technology

[0002] A labeling machine is an automated device used to affix labels to products, widely used in the food, beverage, pharmaceutical, and cosmetic industries. It improves labeling efficiency, ensures label quality, and reduces labor costs. A labeling machine typically includes a label supply system, a label positioning system, a labeling actuator, and a control system.

[0003] Waste take-up rollers are devices used in labeling machines to collect waste labels or films. During the labeling process, unused or excess label material is cut and discharged; the waste take-up roller picks up this waste for subsequent processing and recycling. The design of a waste take-up roller typically includes a rotatable shaft and a drive mechanism to ensure that the waste is neatly wound onto the shaft.

[0004] In current labeling machines, the waste take-up roller is typically designed with an "I"-shaped structure, allowing it to be attached to specific rods. To ensure stability and reliability, a series of fasteners are usually used to secure the roller. However, when disassembling and replacing the roller, the large number of fasteners involved often makes the process quite time-consuming. This design limitation results in low efficiency for maintaining and replacing the waste take-up roller in practical applications, thus affecting the overall efficiency of the labeling machine. Utility Model Content

[0005] The main purpose of this invention is to provide a waste material take-up roller for labeling machines, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A waste take-up roller for a labeling machine includes a production line support, a control cabinet, a production line conveyor belt, a labeling component, and a lateral blocking component. The control cabinet and the production line conveyor belt are mounted on the production line support. The control cabinet is located on the side wall of the production line conveyor belt. The labeling component is located in the middle section of the production line conveyor belt. Multiple lateral blocking components are mounted on both sides of the production line conveyor belt and are evenly distributed.

[0008] A storage table is installed at the corner of the production line bracket. At the corner of the storage table, there are a second vertical rod and a first vertical rod. A chassis is installed at the bottom of the rod body of the first vertical rod. The rod head of the first vertical rod is connected to a top plate through a threaded tube, and two vertical strips are provided at the center of the bottom of the top plate. At the lower end of each vertical strip, there is a bottom support strip. The waste winding roller is formed by the bottom support strip, the top plate and the vertical strips to collect the labeling waste. A notch is provided in the middle of the bottom support strip and the vertical strip to achieve the quick disassembly and assembly of the waste winding roller, facilitating the replacement of the waste winding roller;

[0009] A fixing frame is installed on the storage table, and a guiding roller is installed inside the frame of the fixing frame to guide the material between the labeling component and the waste winding roller.

[0010] In the preferred solution of this application, the first vertical rod or the second vertical rod is fixed to the chassis by bolts. The diameters of the first vertical rod and the second vertical rod are the same. The rod heads of the first vertical rod and the second vertical rod are threaded parts, and the threaded tube is adapted to the threaded parts of the first vertical rod and the second vertical rod. The first vertical rod and the second vertical rod are fixed to the storage table by bolts;

[0011] In the preferred solution of this application, the vertical strip and the bottom support strip are integrally designed, and the cross-sections of the vertical strip and the bottom support strip are designed in an "L" shape, and the outer wall of the vertical strip is designed in an arc shape;

[0012] In the preferred solution of this application, a rubber strip is connected to the inner walls of the vertical strip and the bottom support strip by an adhesive, and the connection between the vertical strip and the bottom support strip is designed in an arc shape;

[0013] In the preferred solution of this application, the top view of the top plate is designed in a "human" shape, the threaded tube is located at the center of the top plate, and the top plate and the threaded tube are integrally designed;

[0014] In the preferred solution of this application, the width of the notch is the same as the diameters of the first vertical rod and the second vertical rod, and the two vertical strips and the bottom support strip are symmetrically designed.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] Due to the characteristic that the waste winding roller can be quickly replaced, this significantly reduces the machine downtime, thereby improving the overall working efficiency of the labeling machine.

[0017] This quick replacement design makes the process of maintaining and replacing the waste winding roller simple and fast, greatly facilitating the daily maintenance work and troubleshooting. Through the quick replacement mechanism, the complex disassembly process is avoided, which not only saves valuable time but also reduces the potential risks of the operator during the replacement process.

[0018] Since no chassis disassembly or other complex steps are required, changeover work becomes much easier, significantly reducing labor intensity. Furthermore, the quick-change design allows the labeling machine to flexibly adapt to different types of waste collection needs, thereby improving the equipment's flexibility and applicability. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a top view of the overall structure of this utility model;

[0021] Figure 3 The diagram shows the display platform, guide roller, vertical rod, top plate, and base of this utility model.

[0022] Figure 4 This is a diagram illustrating the chassis, vertical rod, top plate, threaded pipe, vertical strip, and bottom support strip of this utility model.

[0023] In the diagram: 1. Production line support; 2. Control cabinet; 3. Production line conveyor belt; 4. Labeling assembly; 5. Lateral blocking assembly; 6. Display platform; 7. Guide roller; 8. Fixing frame; 9. Chassis; 10. First vertical bar; 11. Second vertical bar; 12. Top plate; 13. Threaded pipe; 14. Vertical bar; 15. Bottom support bar; 16. Notch. Detailed Implementation

[0024] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0025] like Figure 1 - Figure 4 As shown, a waste rewinding roller for a labeling machine includes a production line support 1, a control cabinet 2, a production line conveyor belt 3, a labeling assembly 4, and lateral blocking assemblies 5. These assemblies are carefully designed and mounted on the production line support 1, with the control cabinet 2 located on the side wall of the production line conveyor belt 3, and the labeling assembly 4 located in the middle section of the production line conveyor belt 3. To ensure a smooth labeling process, multiple lateral blocking assemblies 5 are installed on both sides of the production line conveyor belt 3, and these assemblies are equidistantly distributed.

[0026] A specially designed and installed platform 6 is located at the corner of the production line support 1. A second vertical rod 11 and a first vertical rod 10 are positioned at the corner of the platform 6. These rods not only provide support but also facilitate the installation of the waste material winding roller. A base plate 9 is mounted at the bottom of the first vertical rod 10, while the rod head is connected to a top plate 12 via a threaded pipe 13. Two vertical bars 14 are located at the center of the bottom of the top plate 12, and each vertical bar 14 has a bottom support bar 15 at its lower end. These components together constitute the waste material winding roller, whose main function is to effectively collect labeling waste. To facilitate quick replacement of the waste material winding roller, notches 16 are provided in the middle of the bottom support bar 15 and the vertical bars 14.

[0027] In addition, a fixing frame 8 is installed on the platform 6, and a guide roller 7 is installed inside the fixing frame 8. The function of the guide roller 7 is to smoothly guide the material between the labeling component 4 and the waste material take-up roller, thereby improving the working efficiency of the labeling machine.

[0028] The first vertical rod 10 or the second vertical rod 11 is bolted to the base 9, ensuring the stability of the structure. The first vertical rod 10 and the second vertical rod 11 have the same diameter, and their rod heads are threaded to fit the threaded tube 13, thus being bolted to the shelf 6. This design not only ensures a tight fit between components but also facilitates maintenance and replacement.

[0029] The vertical strip 14 and the bottom support strip 15 are designed as a single unit, with an "L"-shaped cross-section, which is both aesthetically pleasing and practical. The outer wall of the vertical strip 14 is curved, which not only enhances its appearance but also improves the strength and durability of the structure.

[0030] To further enhance the performance of the waste winding roller, rubber strips are bonded to the inner walls of the vertical strip 14 and the bottom support strip 15 using adhesive. This design effectively reduces noise during waste collection, and the use of rubber strips also increases the wear resistance of the components. The arc-shaped design at the connection between the vertical strip 14 and the bottom support strip 15 is not only aesthetically pleasing but also ensures the structural stability.

[0031] The top plate 12 has a herringbone design when viewed from above, which not only has a unique appearance but also improves functionality. The threaded tube 13 is located at the center of the top plate 12 and is integrated with the top plate 12, ensuring the compactness and integrity of the structure.

[0032] The width of the notch 16 is consistent with the diameter of the first vertical bar 10 and the second vertical bar 11. This precise design ensures quick assembly and disassembly of the waste material winding roller. The design of the two vertical bars 14 and the bottom support bar 15 is symmetrical, which not only ensures the balance of the structure, but also makes the waste material winding roller more stable during operation.

[0033] Operating Procedure: Place the labeling machine in a suitable location and ensure the production line support 1 is stable. Connect the control cabinet 2 to the power supply and ensure it is located on the side wall of the production line conveyor belt 3. Start the production line conveyor belt 3 and ensure it is operating normally. Install the labeling assembly 4 in the middle section of the production line conveyor belt 3. Install multiple lateral blocking assemblies 5 on both sides of the production line conveyor belt 3, ensuring they are evenly distributed. Place the material on the production line conveyor belt 3; the material will be labeled by the labeling assembly 4. The guide roller 7 ensures the material is smoothly guided from the labeling assembly 4 to the waste take-up roller. The waste take-up roller collects waste material during the labeling process, ensuring a clean work area.

[0034] Waste material take-up roller replacement process: Turn off the power to the labeling machine and ensure the equipment is stopped. Remove the waste material from the waste material take-up roller, ensuring its surface is clean. Directly rotate the top plate 12 of the waste material take-up roller to detach it from the first vertical rod 10 and the second vertical rod 11; the base plate 9 does not need to be removed. Place the new waste material take-up roller on the first vertical rod 10 and the second vertical rod 11, ensuring it is correctly installed. Secure the waste material take-up roller to the first vertical rod 10 and the second vertical rod 11 with bolts. Confirm that the waste material take-up roller is securely installed and not loose. Restart the labeling machine and check if the waste material take-up roller is working properly.

[0035] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A waste winding roller for a labeling machine, comprising a production line support (1), a control cabinet (2), a production line conveying belt (3), a labeling assembly (4), a lateral blocking assembly (5), the control cabinet (2) and the production line conveying belt (3) are installed on the production line support (1), the control cabinet (2) is located on the side wall of the production line conveying belt (3), the labeling assembly (4) is located in the middle section of the production line conveying belt (3), and a plurality of lateral blocking assemblies (5) are installed on both sides of the production line conveying belt (3) and are equidistantly distributed, characterized in that: The corner of the production line support (1) is provided with a storage table (6), the corner of the storage table (6) is provided with a second vertical rod (11) and a first vertical rod (10), the bottom of the rod body of the first vertical rod (10) is provided with a bottom disc (9), the top of the first vertical rod (10) is connected with a top disc (12) through a threaded pipe (13), and the bottom center of the top disc (12) is provided with two vertical strips (14), the lower end of each vertical strip (14) is provided with a bottom support strip (15), the bottom support strip (15), the top disc (12) and the vertical strip (14) form a waste rolling roller, the waste rolling roller realizes the collection of labeling waste, and the middle of the bottom support strip (15) and the vertical strip (14) is provided with a gap (16), so that the waste rolling roller can be quickly disassembled and replaced. ​ The storage table (6) is provided with a fixing frame (8), and the fixing frame (8) is provided with a guide roller (7) inside, and the guide roller (7) realizes the guidance of the material between the labeling assembly (4) and the waste rolling roller.

2. A waste roll-up roller for a labelling machine according to claim 1, characterised in that: The first vertical rod (10) or the second vertical rod (11) is fixed on the bottom disc (9) through bolts, the diameters of the first vertical rod (10) and the second vertical rod (11) are the same, the top of the first vertical rod (10) and the second vertical rod (11) is a threaded part, the threaded pipe (13) is matched with the threaded part of the first vertical rod (10) and the second vertical rod (11), and the first vertical rod (10) and the second vertical rod (11) are fixed on the storage table (6) through bolts.

3. A waste roll-up roller for a labelling machine according to claim 2, characterised in that: The vertical strip (14) and the bottom support strip (15) are designed integrally, the cross section of the vertical strip (14) and the bottom support strip (15) is designed as an "L" shape, and the outer wall of the vertical strip (14) is designed as an arc shape.

4. A waste roll-up roller for a labelling machine according to claim 3, characterised in that: The inner walls of the vertical strip (14) and the bottom support strip (15) are connected with rubber strips through an adhesive, and the connection between the vertical strip (14) and the bottom support strip (15) is designed as an arc shape.

5. A waste roll-up roller for a labelling machine according to claim 4, characterised in that: The top view of the top disc (12) is designed as a "person" shape, the threaded pipe (13) is located at the center of the top disc (12), and the top disc (12) and the threaded pipe (13) are designed integrally.

6. A waste roll-up roller for a labelling machine according to claim 5, characterised in that: The width of the gap (16) is consistent with the diameter of the first vertical rod (10) and the second vertical rod (11), and the two vertical strips (14) and the bottom support strips (15) are designed symmetrically.

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