UHPC (Ultra High Performance Concrete) light laminated slab component constructed by adopting assembly type building

By introducing truss reinforcement assemblies, pre-embedded welded pipes, and thermal insulation layers into UHPC lightweight composite slab components, the problems of unstable support and poor thermal insulation effect are solved, resulting in more stable connections and better thermal insulation performance, thus improving the overall quality of the components.

CN224002181UActive Publication Date: 2026-03-17JIANGSU QIANHE PREFABRICATED BUILDING TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing UHPC lightweight composite panel components are not securely fixed and have poor thermal insulation performance, requiring a more robust connection method and better thermal insulation performance.

Method used

Three sets of truss reinforcement components are used, along with pre-embedded welded pipes and thermal insulation layers, combined with concrete pouring grooves to form a stable support structure. Connecting grooves and concrete pouring grooves are set in the lightweight composite slab to enhance the connection and insulation effect.

Benefits of technology

It improves the structural stability and thermal insulation performance of the components, ensures a more secure connection, makes the pouring process more convenient, and provides higher concrete structural strength and overall building safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a UHPC (Ultra High Performance Concrete) light-weight laminated slab component constructed in an assembly mode, which comprises three groups of truss rib components fixed at the upper end of a laminated slab component and used for structural support, and a plurality of groups of embedded welding pipes are welded among the three groups of truss rib components. The utility model has the following beneficial effects: through the arrangement of the laminated slab assembly, necessary grooves are provided for the connection of the truss rib assembly, the heat insulation performance of the building is greatly enhanced by using the heat insulation layer, and the device and the concrete structure used for pouring are higher in degree due to the existence of the concrete pouring groove, so that the construction efficiency is improved. The truss rib assemblies are arranged, so that the device provides a supporting framework for a building, meanwhile, the plane supporting rods enable the truss rib assemblies to mutually support each other, and the embedded welding pipes are arranged, so that each group of devices are firmer in the connecting process and more convenient to use.
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Description

Technical Field

[0001] This utility model relates to the field of building engineering technology, specifically to a UHPC lightweight composite panel component constructed using prefabricated construction methods. Background Technology

[0002] With the development of the construction industry, the requirements for the production efficiency of building components are constantly increasing. Precast components can be produced in factories in a standardized manner, without being limited by on-site construction environment and season, which can greatly improve production efficiency. As a combination of precast components and cast-in-place parts, lightweight composite slabs retain the high efficiency of precasting while ensuring overall performance through cast-in-place parts, meeting the needs of the rapid development of building industrialization. Factory production of precast components can better control the production environment, raw material quality, and production process, thereby effectively ensuring the quality stability and consistency of components. The precast part of lightweight composite slabs is made in the factory, which can ensure that its dimensional accuracy, concrete strength and other quality indicators meet the standards, providing a reliable quality guarantee for subsequent construction and use.

[0003] In announcement number CN220100341U, a UHPC lightweight composite slab component constructed using prefabricated methods is disclosed. This component includes a precast ultra-high performance concrete slab, top chord reinforcement, bottom chord reinforcement, and web reinforcement. Multiple web reinforcements are arranged in rows along the front-to-back direction. Each row of web reinforcements is connected by top and bottom chord reinforcements extending along the front-to-back direction. Multiple rows of web reinforcements are arranged sequentially along the left-to-right direction. The composite slab component also includes truss reinforcement. Within the same row of web reinforcements, the lower ends of two adjacent web reinforcements are connected by two truss reinforcements. The truss reinforcements are arranged parallel to the surface of the precast ultra-high performance concrete slab, with the two truss reinforcements located on the left and right outer sides of the web reinforcements. The lower ends of the web reinforcements and the truss reinforcements are embedded within the precast ultra-high performance concrete slab. No wire mesh is installed within the precast ultra-high performance concrete slab. This utility model ensures slab strength without wire mesh and is less prone to deformation during hoisting, belonging to the field of prefabricated construction.

[0004] The above-mentioned composite slab components have a relatively simple structure. The connection between the two sets of truss bars is not stable enough with only concrete support, and the thermal insulation effect is poor. Therefore, there is an urgent need for a UHPC lightweight composite slab component that is more firmly supported and fixed, more convenient to connect and use, and has better thermal insulation effect, and is constructed using prefabricated construction. Utility Model Content

[0005] The purpose of this utility model is to provide a UHPC lightweight composite slab component constructed using prefabricated methods, thereby solving the problems in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a UHPC lightweight composite slab component constructed using prefabricated construction, comprising: three sets of truss reinforcement assemblies fixed to the upper end of the composite slab assembly for structural support, wherein an array of pre-embedded welded pipes are welded between the three sets of truss reinforcement assemblies.

[0007] Preferably, the composite slab assembly includes a lightweight composite slab with an internal thermal insulation layer. The upper end of the lightweight composite slab has a connecting groove for cooperating with the truss reinforcement assembly. By providing the composite slab assembly, the necessary grooves for connecting the truss reinforcement assembly are provided, and the use of the thermal insulation layer greatly enhances the thermal insulation performance of the building. The presence of the concrete pouring groove further improves the structural integrity of the device and the concrete used for pouring.

[0008] Preferably, the lightweight composite slab has five sets of concrete pouring grooves at its upper end, which are located on both sides of the truss reinforcement assembly. The number of concrete pouring grooves at the bottom of the lightweight composite slab is twice that at the upper end, providing the necessary connection conditions for concrete pouring.

[0009] Preferably, the truss reinforcement assembly includes a main support trunk. Three sets of the main support trunks are connected by a group of side support rods and diagonal support rods to form a vertical triangular support structure. The side support rods and diagonal support rods form an N-shaped support structure. The side support rods and diagonal support rods are connected to both sides of the upper set of main support trunks. By setting the truss reinforcement assembly, the device provides a support skeleton for the building, while the planar support rods provide mutual support between each set of truss reinforcement assemblies.

[0010] Preferably, an array of bottom fixing rods are welded to the outer bottom of the two sets of supporting main trunks. The bottom fixing rods and the supporting main trunks are arranged in a triangular configuration. The supporting main trunks between the two sets of truss rib assemblies are connected by an array of planar support rods, which ensures the stable support effect of the truss rib assemblies.

[0011] Preferably, the pre-embedded welded pipe has a groove for connecting the reinforcing bars inside, and the pre-embedded welded pipe has a welding groove in the middle section of the two sets of truss reinforcement components. By setting the pre-embedded welded pipe, the connection process of each set of devices is more secure and the use is more convenient.

[0012] Preferably, the array of pre-embedded welded pipes are evenly distributed on the upper ends of the two sets of bottom support trunks. The pre-embedded welded pipes are not connected to the side support rods and diagonal support rods, providing a suitable position for the installation and use of the pre-embedded welded pipes.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: By setting up the composite plate assembly, while providing the necessary grooves for the connection of the truss reinforcement assembly, the use of the thermal insulation layer greatly enhances the thermal insulation performance of the building. The presence of the concrete pouring groove makes the device and the concrete structure used for pouring more robust. By setting up the truss reinforcement assembly, the device provides a supporting skeleton for the building, while the planar support rods provide mutual support between each group of truss reinforcement assemblies. By setting up the pre-embedded welded pipe, the connection process of each group of devices is more secure and easier to use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of a UHPC lightweight composite panel component structure constructed using prefabricated construction according to this utility model;

[0015] Figure 2 This is a schematic diagram of a UHPC lightweight composite panel component structure constructed using prefabricated construction according to this utility model;

[0016] Figure 3 This is a structural schematic diagram of a UHPC lightweight composite panel component constructed using prefabricated construction according to this utility model.

[0017] Figure 4 This is a structural schematic diagram of a UHPC lightweight composite panel component constructed using prefabricated construction according to this utility model.

[0018] In the diagram: 1. Composite slab assembly; 11. Lightweight composite slab; 12. Thermal insulation layer; 13. Concrete pouring trough; 2. Truss reinforcement assembly; 21. Support trunk; 22. Side support rod; 23. Diagonal support rod; 24. Bottom fixing rod; 25. Planar support rod; 3. Embedded welded pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1 and Figure 2 A UHPC lightweight composite slab component constructed using prefabricated construction methods includes: three sets of truss reinforcement assemblies 2 fixed to the upper end of the composite slab assembly 1 for structural support, and a number of pre-embedded welded pipes 3 welded between the three sets of truss reinforcement assemblies 2.

[0021] Implementation 1: Please refer to Figures 1 to 3To ensure a more secure installation and improve the thermal insulation of the device, the composite slab assembly 1 includes a lightweight composite slab 11. The lightweight composite slab 11 has an internal thermal insulation layer 12. The upper end of the lightweight composite slab 11 has a connecting groove for the truss reinforcement assembly 2. By providing the composite slab assembly 1, necessary grooves are provided for the connection of the truss reinforcement assembly 2, while the use of the thermal insulation layer 12 greatly enhances the building's thermal insulation performance. The presence of concrete pouring grooves 13 further strengthens the structural integrity of the device and the concrete used for pouring. Five sets of concrete pouring grooves 13 are provided at the upper end of the lightweight composite slab 11, located on both sides of the truss reinforcement assembly 2. The number of concrete pouring grooves 13 at the bottom of the lightweight composite slab 11 is twice that at the upper end, providing the necessary connection conditions for concrete pouring.

[0022] Implementation 2: Please refer to Figure 1 and Figure 4 To ensure greater stability and ease of connection, the truss reinforcement assembly 2 includes a main support 21. Three sets of main support 21, connected by arrays of side support rods 22 and diagonal support rods 23, form a vertical triangular support structure. The side support rods 22 and diagonal support rods 23 form an N-shaped support structure, connected to both sides of the upper set of main support 21. By incorporating the truss reinforcement assembly 2, the device provides a supporting framework for the building, while the planar support rods 25 provide mutual support between each set of truss reinforcement assemblies 2. Arrays of bottom fixing rods 24 are welded to the outer bottom of the two sets of main support 21. The two sets of truss reinforcement components 2 are connected by an array of planar support rods 25, forming a triangular arrangement with the main support 21. This ensures the stable support effect of the truss reinforcement components 2. The embedded welded pipe 3 has a groove for connecting the reinforcing bars inside. The embedded welded pipe 3 has a welding groove in the middle section of the two sets of truss reinforcement components 2. The embedded welded pipe 3 makes the connection process of each device more secure and easier to use. The array of embedded welded pipes 3 is evenly distributed on the upper part of the two sets of main support 21 at the bottom. The embedded welded pipe 3 is not connected to the side support rod 22 and the diagonal support rod 23, providing a suitable position for the installation and use of the embedded welded pipe 3.

[0023] Working principle: When the device is needed, the composite plate assembly 1 is placed in the designated position, and the array of devices is firmly welded through the pre-embedded welding pipe 3. After the laying is completed, ultra-high performance concrete is poured. Under the action of the concrete pouring trough 13, the concrete will be firmly connected to the composite plate assembly 1, providing support for the building. The thermal insulation layer 12 provides the necessary thermal insulation effect for the building, while the truss reinforcement assembly 2 will support the ultra-high performance concrete, providing safety for the overall structure of the building.

[0024] The standard parts used in this embodiment can be purchased directly from the market, while the non-standard structural parts described in the specification and drawings can be processed without any doubt based on existing technical common sense. At the same time, the connection methods of each component adopt mature conventional methods in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so they will not be described in detail here.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A UHPC light superimposed plate component using fabricated construction construction, characterized by, The utility model relates to a light composite slab assembly and three groups of truss rib assemblies (2) fixed at the upper end of the light composite slab assembly (1) for structural support, and a plurality of pre-buried welded pipes (3) welded between the three groups of truss rib assemblies (2). The light composite slab assembly (1) comprises a light composite slab (11) provided with a heat insulation layer (12) inside, and a connecting groove (2) matched with the truss rib assembly (2) is formed at the upper end of the light composite slab (11).

2. The UHPC light-weight laminated slab component constructed by fabricated construction according to claim 1, characterized in that: Five concrete pouring grooves (13) are arranged at the upper end of the light composite slab (11), and the concrete pouring grooves (13) are arranged at both sides of the truss rib assembly (2), and the number of the concrete pouring grooves (13) arranged at the bottom of the light composite slab (11) is twice that of the concrete pouring grooves (13) arranged at the upper end of the light composite slab (11).

3. The UHPC light-weight laminated slab component constructed by fabricated construction according to claim 2, characterized in that: The truss rib assembly (2) comprises a support trunk (21), and three groups of the support trunk (21) are connected with a plurality of side support rods (22) and inclined support rods (23) to form a vertical triangular support structure, the side support rods (22) and the inclined support rods (23) form an N-shaped support structure, and the side support rods (22) and the inclined support rods (23) are connected to both sides of the upper end of the first group of support trunks (21).

4. The UHPC light-weight laminated slab component constructed by fabricated construction according to claim 1, characterized in that: Two groups of the support trunks (21) are welded with a plurality of bottom fixing rods (24) outside the bottom, the bottom fixing rods (24) and the support trunks (21) are arranged in a triangular shape in cooperation, and the support trunks (21) between the two groups of truss rib assemblies (2) are connected through a plurality of plane support rods (25).

5. The UHPC light-weight laminated slab component of claim 4, wherein: The pre-buried welded pipe (3) is provided with a connecting groove connected with a connecting steel bar inside, and the pre-buried welded pipe (3) is provided with a welding groove in the middle section between the two groups of truss rib assemblies (2).

6. The UHPC light-weight laminated slab component constructed by fabricated construction according to claim 1, characterized in that: The plurality of pre-buried welded pipes (3) are evenly distributed at the upper end of the two groups of support trunks (21) at the bottom, and the pre-buried welded pipes (3) are not connected with the side support rods (22) and the inclined support rods (23).

7. The UHPC light-weight laminated slab component of claim 1, wherein: ​

Citation Information

Patent Citations

  • UHPC (Ultra High Performance Concrete) light laminated slab component constructed by adopting assembly type building

    CN220100341U