Device for replacing sintering machine trolley

By using a power-driven trolley changing device at the head of the sintering machine, automated trolley changing is achieved, solving environmental and safety issues in existing technologies, reducing equipment investment and power consumption, and improving work efficiency.

CN224004209UActive Publication Date: 2026-03-17МААНЬШАНЬ АЙРОН ЭНД СТИЛ КО ЛТД
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-17

AI Technical Summary

Technical Problem

The existing online replacement of sintering machine trolleys has problems such as uncontrollable environmental dust, risk of burns, waste of electricity, and large equipment investment.

Method used

The power-driven trolley changing device moves the trolley laterally at the head of the sintering machine, realizing automated changing, eliminating environmental and safety hazards, and reducing on-site operations.

Benefits of technology

This technology enables online replacement of trolleys, avoiding environmental pollution and the risk of burns, reducing equipment investment and power consumption, and improving work efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sintering machine trolley replacing device which comprises a sintering machine framework, a sintering machine horizontal track is installed on the top of the sintering machine framework, a plurality of sintering machine trolleys run on the sintering machine horizontal track, and a trolley replacing device is arranged on one section of the sintering machine framework. A trolley replacing device horizontal track connected with a sintering machine horizontal track is installed at the top of the trolley replacing device, the bottom of the trolley replacing device is installed on a trolley replacing device transverse track in a sliding mode, the trolley replacing device transverse track is installed on a sintering machine framework, and a standby trolley running track is arranged on one side of the sintering machine framework. The standby trolley running track is perpendicular to the trolley replacement device transverse track, and a standby trolley used for replacement is installed on the standby trolley running track. The device for replacing the trolley of the sintering machine can be realized by transforming an old sintering machine, the position is convenient to replace, the working efficiency of the sintering machine is not influenced, and the field accident risk can be reduced to a certain extent.
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Description

Technical Field

[0001] This utility model relates to the field of sintering machine technology, specifically to a device for changing sintering machine trolleys. Background Technology

[0002] Currently, online replacement of sintering machine trolleys in China generally adopts a crane-mounted replacement method. This method requires manual assistance, and during the replacement process, the trolleys carrying a large amount of sintered ore and other materials cannot be controlled due to uncontrolled dust pollution. Furthermore, the materials on the replaced trolleys cannot be disposed of all at once. Since the replacement is primarily carried out at the tail end of the sintering machine, the high ore temperature poses a risk of burns. Additionally, the main exhaust fan runs continuously during online replacement, resulting in wasted electricity. Some companies have optimized the trolley replacement process to a return operation on the sintering machine, but this is constrained by on-site equipment and requires a large amount of auxiliary equipment, resulting in significant investment.

[0003] This utility model provides an online device and method for changing sintering machine trolleys. A power-driven trolley changing device moves laterally at the head of the sintering machine, automatically moving the trolley to be replaced and the spare trolley into position. This eliminates the environmental problems and burns associated with changing trolleys at the tail of the sintering machine. The replaced trolleys have no material accumulation, the entire system operates automatically without manual assistance, and safety hazards are eliminated.

[0004] This application enables online replacement of sintering machine trolleys, which can be achieved by modifying old sintering machines. The replacement position is convenient, there are no environmental or dust problems, it occupies little space, and reduces the number of personnel required for on-site operation. It will not affect the working efficiency of the sintering machine, and can reduce the risk of on-site accidents to a certain extent. Utility Model Content

[0005] The purpose of this invention is to provide a device for changing the sintering machine trolley, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for changing sintering machine trolleys, comprising a sintering machine frame, a horizontal track for the sintering machine installed on the top of the sintering machine frame, multiple sintering machine trolleys running on the horizontal track, a trolley changing device installed on one section of the sintering machine frame, a trolley changing device horizontal track connected to the horizontal track for the sintering machine installed on the top of the trolley changing device, a trolley changing device transverse track slidably installed at the bottom of the trolley changing device, the trolley changing device transverse track being installed on the sintering machine frame, a spare trolley running track being provided on one side of the sintering machine frame, the spare trolley running track being perpendicular to the transverse track for the trolley changing device, and a spare trolley for replacement being installed on the spare trolley running track.

[0007] Preferably, the horizontal track of the sintering machine and the running track of the spare trolley are at the same height and level as the horizontal track of the sintering machine.

[0008] Preferably, the trolley changing device is equipped with an electric lateral push system for pushing the trolley changing device into or pulling it back from the spare trolley running track.

[0009] Preferably, a backup trolley electric propulsion system is installed at the rear of the backup trolley to propel the backup trolley along the backup trolley running track.

[0010] Preferably, a lateral positioning limit for the trolley changing device is set at one end of the lateral track of the trolley changing device near the sintering machine frame, and a positioning limit for the trolley changing device is set at the other end.

[0011] Preferably, the tail end of the spare trolley running track is equipped with a spare trolley positioning limit and a sintering machine replacement trolley positioning limit.

[0012] Preferably, a horizontal limit switch for the trolley changing device is provided on the horizontal track of the trolley changing device, and a sintering machine trolley check device is provided on the horizontal track of the adjacent sintering machine.

[0013] Preferably, the front end of the sintering machine frame is provided with a sintering machine head bend, which is connected to the horizontal track of the sintering machine.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This utility model discloses a device for changing sintering machine trolleys, which enables online replacement of sintering machine trolleys. It can be implemented by modifying old sintering machines, and the replacement position is convenient. There are no environmental or dust problems, it occupies little space, and reduces the number of personnel required for on-site operation. It will not affect the working efficiency of the sintering machine, and it can also reduce the risk of on-site accidents to a certain extent. Attached Figure Description

[0016] Figure 1 This is a front view of the present invention;

[0017] Figure 2 This is a top view of the present invention.

[0018] In the diagram: 1. Sintering machine head bend; 2. Sintering machine trolley; 3. Sintering machine horizontal track; 4. Trolley changing device; 5. Sintering machine frame; 6. Horizontal limit switch for trolley changing device; 7. Sintering machine trolley check valve; 8. Electric lateral drive system for trolley changing device; 9. Lateral track for trolley changing device; 10. Horizontal track for trolley changing device; 11. Lateral limit switch for trolley changing device; 12. Backup trolley running track; 13. Backup trolley; 14. Electric drive system for backup trolley; 15. Limit switch for trolley changing device; 16. Limit switch for backup trolley; 17. Limit switch for changing sintering machine trolley. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] like Figure 1 As shown, the sintering machine trolley replacement device structure provided by the present invention is such that the sintering trolley replacement device 4 is arranged at the head of the sintering machine and is set on the frame 5 of the sintering machine. The sintering machine trolley 2 enters the horizontal track 3 of the sintering machine from the bend 1 at the head of the sintering machine and runs along the horizontal track 3 of the sintering machine to the trolley replacement device 4 and onto the horizontal track 10 of the trolley replacement device.

[0021] The horizontal rails 10 of the trolley changing device are set on both sides of the trolley changing device 4 and are at the same height and level as the horizontal rails 3 of the sintering machine.

[0022] like Figure 2 As shown, the sintering machine trolley changing device structure provided by the present invention includes a trolley changing device 4 installed on a trolley changing device transverse track 9, and the trolley changing device transverse track 9 installed on a sintering machine frame 5.

[0023] The spare trolley running track 12 is at the same height and level as the sintering machine horizontal track 3, and the width of the spare trolley running track 12 is the same as that of the sintering machine horizontal track 3, which ensures the safe operation of the sintering machine trolley 2 and the spare trolley 13.

[0024] The operation method of the trolley changing device 4 is as follows:

[0025] When the sintering machine trolley 2 that needs to be replaced touches the horizontal limit 6 of the sintering machine trolley replacement device, the sintering machine system stops. The sintering machine trolley check device 7 pops out, fixing the trolley in front of the sintering machine trolley 2 that needs to be replaced, preventing the trolley from rotating and affecting the operation of the trolley replacement device 4.

[0026] The sintering machine trolley changing device 4 is equipped with a trolley changing device electric horizontal propulsion system 8 at the bottom. The trolley changing device electric horizontal propulsion system 8 can realize forward and reverse operation, and propel the trolley changing device 4 to run on the trolley changing device horizontal track 9.

[0027] When the sintering machine trolley 2 that needs to be replaced runs to the trolley replacement device 4 and is in place, the sintering machine stops, and the electric horizontal drive system 8 of the trolley replacement device starts to drive the trolley replacement device 4 to run forward toward the spare trolley 13.

[0028] When the trolley changing device 4 touches the trolley changing device positioning limit 15, the trolley changing device electric lateral drive system 8 stops operating.

[0029] The backup trolley electric propulsion system 14 propels the backup trolley 13 to run on the backup trolley running track 12, and the backup trolley 13 propels the sintering machine trolley 2 on the trolley changing device 4.

[0030] When the standby trolley 13 touches the standby trolley positioning limit 16 and the sintering machine trolley 2 touches the sintering machine replacement trolley positioning limit 17, the standby trolley electric drive system 14 stops running. At this time, the standby trolley 13 runs and stops on the trolley replacement device 4.

[0031] After the spare trolley 13 is parked stably on the trolley changing device 4, the electric lateral drive system 8 of the trolley changing device is started to run in reverse. When the trolley changing device 4 touches the lateral positioning limit 11 of the trolley changing device, the electric lateral drive system 8 of the trolley changing device stops running.

[0032] The entire automatic sintering machine trolley replacement system has been completed, and the sintering machine system has been started.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for changing sintering machine trolleys, comprising a sintering machine skeleton (5) having a sintering machine horizontal rail (3) mounted on the top thereof, on which a plurality of sintering machine trolleys (2) run, characterized in that: The sintering machine framework (5) is provided with a trolley replacement device (4) on one section, the top of the trolley replacement device (4) is provided with a trolley replacement device horizontal rail (10) which is connected with the sintering machine horizontal rail (3), the bottom of the trolley replacement device (4) is slidably installed on the trolley replacement device transverse rail (9), the trolley replacement device transverse rail (9) is installed on the sintering machine framework (5), the sintering machine framework (5) is provided with a standby trolley running rail (12) on one side, the standby trolley running rail (12) is perpendicular to the trolley replacement device transverse rail (9), and the standby trolley running rail (12) is provided with a standby trolley (13) for replacement.

2. The apparatus for sintering machine car replacement according to claim 1, characterized in that: The sintering machine horizontal rail (3) and the standby trolley running rail (12) are at the same height and the same level as the sintering machine horizontal rail (3).

3. The apparatus for sintering machine car replacement according to claim 2, characterized in that: The trolley replacement device (4) is provided with a trolley replacement device power transverse pushing system (8) for pushing the trolley replacement device (4) into the standby trolley running rail (12) or pulling it back from the standby trolley running rail (12).

4. The apparatus for sintering machine pallet exchange according to claim 3, characterized in that: The rear of the standby trolley (13) is provided with a standby trolley power pushing system (14) for pushing the standby trolley (13) to move along the standby trolley running rail (12).

5. The apparatus for sintering machine trolley change according to claim 4, characterized in that: The trolley replacement device transverse rail (9) is provided with a trolley replacement device transverse positioning stop (11) near one end of the sintering machine framework (5) and a trolley replacement device positioning stop (15) at the other end.

6. The apparatus for sintering machine trolley change according to claim 5, characterized in that: The standby trolley running rail (12) is provided with a standby trolley positioning stop (16) at the tail end and a sintering machine trolley positioning stop (17) for replacement.

7. The apparatus for sintering machine trolley change according to claim 6, characterized in that: The trolley replacement device horizontal rail (10) is provided with a trolley replacement device horizontal positioning stop (6), and the adjacent sintering machine horizontal rail (3) is provided with a sintering machine trolley check device (7).

8. The apparatus for replacing a sintering machine trolley according to claim 1, characterized in that: The sintering machine framework (5) is provided with a sintering machine head bend (1) at the front end, and the sintering machine head bend (1) is connected with the sintering machine horizontal rail (3).