Linear displacement monitoring device integrated with multiple Hall sensors
By integrating Hall effect sensors and laser sensors into a displacement monitoring device, the problem of low accuracy of existing sensors is solved, achieving high-precision displacement monitoring and extending sensor lifespan.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-17
AI Technical Summary
Existing displacement sensors are not very accurate when monitoring displacement data, are prone to errors, and have a short service life.
By integrating multiple Hall effect sensors and laser sensors, displacement is monitored through a non-contact connection between the magnet and the Hall effect sensor, combined with the laser sensor for displacement monitoring. This approach enhances monitoring accuracy and reduces wear.
It improves the accuracy of displacement monitoring, extends the service life of sensors, reduces wear, and enhances the installation effect.
Smart Images

Figure CN224004374U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of displacement sensor technology, specifically to a linear displacement monitoring device integrating multiple Hall effect sensors. Background Technology
[0002] Displacement sensors, also known as linear sensors, are a type of linear device that uses metal induction. The function of a sensor is to convert various measured physical quantities into electrical quantities. Displacement is a quantity related to the movement of an object's position during motion. Small displacements are usually detected using strain gauge, inductive, differential transformer, or eddy current sensors, while large displacements are often measured using sensing technologies such as inductive synchros, optical gratings, capacitive gratings, and magnetic gratings.
[0003] The above-mentioned technical conditions still have shortcomings: most existing displacement sensors only have one monitoring method when in use, and their effect on displacement data monitoring is not accurate enough, which is prone to errors and thus reduces the effectiveness of the displacement sensor.
[0004] Based on this, the present invention designs a linear displacement monitoring device integrating multiple Hall effect sensors to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a linear displacement monitoring device that integrates multiple Hall effect sensors to solve the aforementioned technical problems.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a linear displacement monitoring device integrating multiple Hall effect sensors, comprising a housing and a connecting base. The housing contains a circuit board, on which multiple Hall effect sensors are disposed. A laser sensor is disposed on the housing near the connecting base. A positioning base is disposed on one side of the connecting base, and a magnet is snapped onto the positioning base. The magnet is adapted to the Hall effect sensors on the circuit board.
[0007] By adopting the above technical solutions, the detection method of its Hall effect sensor can improve the accuracy of displacement monitoring, while the non-contact method can reduce wear during the monitoring process and increase its service life.
[0008] Preferably, the connecting seat has a cross groove, a cross positioning block is fixedly connected to the positioning seat, a locking groove is provided on the cross positioning block, and an installation groove communicating with the cross groove is provided inside the connecting seat.
[0009] By adopting the above technical solution, the positioning seat can be securely installed, thus improving the installation effect.
[0010] Preferably, the inner walls of the positioning seat are fixedly connected to both sides of the limiting blocks, and the corresponding positions on the magnets are provided with limiting grooves, with the limiting blocks and limiting grooves being compatible.
[0011] By adopting the above technical solution, magnets can be installed in a very good snap-fit manner.
[0012] Preferably, the inner side of the positioning seat is also provided with an adhesive part.
[0013] By adopting the above technical solution, adhesive can be applied and then the magnets can be bonded.
[0014] Preferably, the circuit board is also provided with a data transmission line, one end of which is connected to a quick-release connector.
[0015] In summary, this application has the following beneficial technical effects: by using a magnet and multiple Hall sensors, the linear displacement of the connector can be well monitored; by using non-contact connection monitoring, the service life of the displacement sensor can be improved; and by using a laser sensor, the position of the connector can also be monitored, which can improve the detection effect of the displacement sensor. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this embodiment;
[0018] Figure 2 This is a top view illustrating the structure of this embodiment;
[0019] Figure 3 This is a schematic diagram of the disassembled structure of the positioning seat in this embodiment.
[0020] The attached diagram lists the components represented by each number as follows:
[0021] 1. Housing; 2. Connector; 3. Circuit board; 4. Laser sensor; 5. Data transmission line; 6. Quick-release connector; 7. Positioning seat; 8. Magnet; 9. Cross groove; 10. Cross positioning block; 11. Limiting block; 12. Limiting groove; 13. Adhesive part; 14. Locking groove; 15. Mounting groove. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.
[0024] A linear displacement monitoring device integrating multiple Hall effect sensors includes a housing 1 and a connecting base 2. The connecting base 2 is disposed on the movable structure to be monitored, thereby enabling the monitoring of the movement of the movable structure. A circuit board 3 is disposed inside the housing 1, and multiple Hall effect sensors are disposed on the circuit board 3 to monitor the displacement of the movable structure in the length direction of the circuit board 3. A laser sensor 4 is disposed on the housing 1 and near the connecting base 2. A positioning base 7 is disposed on one side of the connecting base 2, and a magnet 8 is engaged with the positioning base 7. The magnet 8 is adapted to the Hall effect sensors on the circuit board 3. When the position of the magnet 8 changes, the Hall effect sensors on the circuit board 3 can emit a specified electrical signal.
[0025] Furthermore, a cross groove 9 is provided on the connecting seat 2, and a cross positioning block 10 is fixedly connected to the positioning seat 7. The cross positioning block 10 can be fully inserted into the cross groove 9. A locking groove 14 is provided on the cross positioning block 10, and an installation groove 15 communicating with the cross groove 9 is provided inside the connecting seat 2. By inserting a locking bolt into the installation groove 15, the cross positioning block 10 can be firmly locked inside the cross groove 9, thereby realizing the splicing of the positioning seat 7 and the connecting seat 2.
[0026] Furthermore, limit blocks 11 are fixedly connected to both sides of the inner wall of the positioning seat 7, and limit grooves 12 are opened at corresponding positions on the magnet 8, with the limit blocks 11 and limit grooves 12 being compatible.
[0027] Furthermore, an adhesive part 13 is provided on the inner side of the positioning base 7. An appropriate amount of glue is applied to the adhesive part 13 to securely install the magnet 8.
[0028] Furthermore, a data transmission line 5 is provided on the circuit board 3, which extends through the housing 1 to the outside of the housing 1, and one end of the data transmission line 5 is connected to a quick-release connector 6.
[0029] The implementation principle of this embodiment is as follows: During use, the positioning seat 7 is snapped onto the connecting seat 2 on the movable structure to be tested, so that the cross positioning block 10 is fully inserted into the cross groove 9, and then it is locked with bolts. Then, an appropriate amount of glue is applied to the adhesive part 13, and then the magnet 8 is installed on the positioning seat 7, so that the limiting block 11 enters the corresponding limiting groove 12. The magnet 8 is glued to the positioning seat 7. When performing displacement monitoring, the magnet 8 undergoes displacement changes in the magnetic field generated by the Hall sensor, changing the magnetic field state, thereby enabling the monitoring of the distance moved by the movable structure. At the same time, the laser sensor 4 is activated, which emits a monitoring beam. The monitoring beam is reflected back to the laser sensor 4, thereby also monitoring the displacement of the connecting seat 2, increasing the monitoring effect of the displacement sensor.
[0030] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A linear displacement monitoring device integrating multiple Hall sensors, comprising a housing (1) and a connecting seat (2), characterized in that: The inside of the shell (1) is provided with a circuit board (3), a plurality of Hall sensors are arranged on the circuit board (3), a laser sensor (4) is arranged on the shell (1) and close to one side of the connecting seat (2), a positioning seat (7) is arranged on one side of the connecting seat (2), a magnet (8) is clamped on the positioning seat (7), and the magnet (8) is matched with the Hall sensor on the circuit board (3).
2. The linear displacement monitoring device integrated with multiple Hall sensors according to claim 1, wherein: A cross groove (9) is formed in the connecting seat (2), a cross positioning block (10) is fixedly connected to the positioning seat (7), a locking groove (14) is formed in the cross positioning block (10), and a mounting groove (15) in communication with the cross groove (9) is formed in the inside of the connecting seat (2).
3. The linear displacement monitoring device integrated with multiple Hall sensors according to claim 1, wherein: The inner wall of the positioning seat (7) is fixedly connected with a limiting block (11) on both sides, a limiting groove (12) is formed at the corresponding position on the magnet (8), and the limiting block (11) is matched with the limiting groove (12).
4. The linear displacement monitoring device integrated with multiple Hall sensors according to claim 1, wherein: The inside of the positioning seat (7) is further provided with an adhesive part (13).
5. The linear displacement monitoring device integrated with multiple Hall sensors according to claim 1, wherein: The circuit board (3) is further provided with a data transmission line (5), and one end of the data transmission line (5) is connected with a quick release connector (6).