Magnetic ring internal crack detector

Abstract

The utility model belongs to the technical field of magnetic ring detection, and discloses a magnetic ring internal crack detector, which comprises a base, a display screen is fixedly mounted at the top end of the base, an electric guide rail is fixedly mounted at the top end of the base and positioned on the front side of the display screen, and a movable block is fixedly connected to the top end of the electric guide rail. A detection probe is clamped in one end of the movable block, a detection table is fixedly installed at the position, located on the side face of the detection probe, of the top end of the base, two rollers are rotationally connected to one end of the detection table, a motor is fixedly installed at the top end of the detection table, and a threaded rod is fixedly connected to the movable end of the motor; the outer surface of the threaded rod is in threaded connection with a movable rod, so that pre-cleaning of the interior of the magnetic ring can be effectively realized, abrasion of a detection probe caused when the detection probe is moved into the magnetic ring for detection is avoided, it is ensured that no impurities remain in the magnetic ring, and thus the accuracy of a detection result is ensured.

Description

Technical Field

[0001] This utility model belongs to the field of magnetic ring testing technology, and in particular relates to a magnetic ring internal crack detection machine. Background Technology

[0002] With the widespread use of electronic products, magnetic rings are commonly used components in various electronic devices. Their quality directly affects the performance and safety of the equipment. Internal cracks are one of the main defects affecting the quality of magnetic rings. Traditional methods for detecting internal cracks in magnetic rings mostly rely on manual visual inspection. This method is not only inefficient, but also easily affected by subjective factors of personnel, leading to frequent misjudgments or omissions. Now, a magnetic ring internal crack detection machine is used to detect internal cracks in magnetic rings.

[0003] However, existing magnetic ring internal crack detection machines cannot perform pre-cleaning inside the magnetic ring. As a result, when the detection probe is moved inside the magnetic ring for detection, it will not only cause wear on the detection probe, but also affect the accuracy of the detection results due to the debris remaining inside. Utility Model Content

[0004] This invention addresses the problem that existing magnetic ring internal crack detection machines cannot perform pre-cleaning of the magnetic ring's interior, leading to wear of the detection probe when moving it inside the magnetic ring and affecting the accuracy of the detection results due to residual debris. The following technical solution is proposed:

[0005] A magnetic ring internal crack detection machine includes a base, a display screen fixedly mounted on the top of the base, an electric guide rail fixedly mounted on the top of the base at the front position of the display screen, a movable block fixedly connected to the top of the electric guide rail, a detection probe internally engaged at one end of the movable block, a detection platform fixedly mounted on the top of the base at the side position of the detection probe, two rollers rotatably connected to one end of the detection platform, a motor fixedly mounted on the top of the detection platform, a threaded rod fixedly connected to the movable end of the motor, a movable rod connected to the outer surface of the threaded rod by a thread, the bottom end of the movable rod slidably connected to the inside of the detection platform, a pressing rod fixedly connected to the top of the movable rod, a pressing disc slidably connected to the outer surface of the pressing rod, and a positioning frame fixedly connected to the top of the detection platform at the side position of the pressing rod.

[0006] Preferably, a water tank is movably connected to the top of the testing platform below the positioning frame, a conical plate is snapped into the top of the water tank, and a locking block is fixedly connected to both ends of the water tank, with multiple rubber balls glued to both sides of the locking block.

[0007] Preferably, the extrusion rod is tapered, with the diameter of the end of the extrusion rod near the positioning frame being smaller than the diameter of the other end, and the center of the extrusion rod being on the same horizontal line as the center of the top of the positioning frame.

[0008] Preferably, a plurality of limiting blocks are fixedly connected to the inner surface of the extrusion disc, and the limiting blocks are slidably connected to the inside of the extrusion rod.

[0009] Preferably, the top dimension of the conical plate is larger than the bottom dimension.

[0010] Preferably, both sides of one end of the card block are beveled.

[0011] The beneficial effects of this utility model are as follows:

[0012] (1) It can effectively pre-clean the inside of the magnetic ring, avoid the wear of the detection probe when the detection probe is moved into the inside of the magnetic ring for detection, and ensure that no foreign matter remains inside the magnetic ring, thereby ensuring the accuracy of the detection results.

[0013] (2) It can effectively collect debris, facilitate centralized cleaning of debris, effectively improve the collection efficiency of debris, and thus improve the cleaning efficiency of debris. Attached Figure Description

[0014] Figure 1 The diagram shown is a structural schematic of a magnetic ring internal crack detection machine;

[0015] Figure 2 What is shown is Figure 1 Schematic diagram of the installation structure in area A;

[0016] Figure 3 The diagram shows the installation structure of the compression rod;

[0017] Figure 4 The diagram shows the installation structure of the tapered plate;

[0018] In the diagram: 1. Base; 2. Display screen; 3. Electric guide rail; 4. Movable block; 5. Detection probe; 6. Detection table; 7. Roller; 8. Motor; 9. Threaded rod; 11. Movable rod; 12. Extrusion rod; 13. Extrusion disc; 14. Positioning frame; 15. Water tank; 16. Conical plate; 17. Clamping block; 18. Rubber ball. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0020] Example 1: This utility model provides a magnetic ring internal crack detection machine, such as... Figures 1 to 4As shown, the device includes a base 1, a display screen 2 fixedly mounted on the top of the base 1, an electric guide rail 3 fixedly mounted on the top of the base 1 at the front position of the display screen 2, a movable block 4 fixedly connected to the top of the electric guide rail 3, a slider slidably connected inside the electric guide rail 3, the bottom end of the movable block 4 fixedly connected to the top of the slider, a detection probe 5 snapped into one end of the movable block 4, the detection probe 5 consisting of a pressure sensor and a displacement sensor, the detection probe 5 being electrically connected to the display screen 2, and a detection platform 6 fixedly mounted on the top of the base 1 at the side position of the detection probe 5, two rollers 7 rotatably connected to one end of the detection platform 6, an auxiliary motor fixedly connected to one end of each of the two rollers 7, and the bottom end of the auxiliary motor fixedly mounted inside the detection platform 6.

[0021] A motor 8 is fixedly installed at the top of the testing platform 6. A threaded rod 9 is fixedly connected to the movable end of the motor 8. A movable rod 11 is connected to the outer surface of the threaded rod 9 by thread. The bottom end of the movable rod 11 is slidably connected to the inside of the testing platform 6. A pressing rod 12 is fixedly connected to the top of the movable rod 11. A pressing plate 13 is slidably connected to the outer surface of the pressing rod 12. A positioning frame 14 is fixedly connected to the top of the testing platform 6 at the side position of the pressing rod 12.

[0022] like Figure 1 and Figure 4 As shown, a water tank 15 is movably connected to the top of the testing platform 6 below the positioning frame 14. Water is placed inside the water tank 15, and a conical plate 16 is snapped into the top of the water tank 15. Both ends of the water tank 15 are fixedly connected to the locking blocks 17, and multiple rubber balls 18 are glued to both sides of the locking blocks 17. The rubber balls 18 can increase the friction when in contact with the surface of the testing platform 6, thereby improving the stability of the water tank 15.

[0023] like Figure 1 and Figure 3 As shown, the extrusion rod 12 is tapered, with the diameter of one end of the extrusion rod 12 near the positioning frame 14 being smaller than the diameter of the other end. The center of the extrusion rod 12 is on the same horizontal line as the center of the top of the positioning frame 14. A magnetic ring is provided inside the positioning frame 14, and the diameter of the extrusion rod 12 is the same as the inner diameter of the magnetic ring. This ensures that when the extrusion rod 12 moves, it pushes the debris inside the magnetic ring to move, thereby cleaning the debris inside the magnetic ring.

[0024] like Figure 1 and Figure 3 As shown, multiple limiting blocks are fixedly connected to the inner surface of the extrusion disc 13. The limiting blocks are slidably connected to the inside of the extrusion rod 12 to prevent the extrusion disc 13 from detaching from the inside of the extrusion rod 12 when it moves. The limiting blocks play a limiting role for the extrusion disc 13.

[0025] like Figure 1 and Figure 4As shown, the top of the conical plate 16 is larger than the bottom, ensuring that debris falls along the surface into the water tank 15, thereby automating the collection of debris.

[0026] like Figure 1 and Figure 4 As shown, both sides of one end of the locking block 17 are beveled to reduce the resistance when it contacts the testing table 6, making it easier for the locking block 17 to smoothly engage with the inside of the testing table 6, thereby improving the installation efficiency of the water tank 15.

[0027] Working Principle: In actual use, the magnetic ring to be tested is first placed inside the positioning frame 14. Then, the motor 8 is started. The output end of the motor 8 rotates, driving the threaded rod 9 to rotate synchronously. The rotation of the threaded rod 9 drives the movable rod 11 to move. The movement of the movable rod 11 drives the pressing rod 12 to move synchronously. The movement of the pressing rod 12 drives the pressing disc 13 to move synchronously. As the pressing disc 13 moves, it contacts and presses the magnetic ring, thus limiting the magnetic ring. Since the pressing disc 13 is slidably connected inside the pressing rod 12, the pressing rod 12 continues to move and enters the magnetic ring. Because the diameter of the pressing rod 12 is the same as the diameter of the magnetic ring's interior, the pressing rod 12 pushes the magnetic ring inside... As the extrusion rod 12 continues to move, the debris is pushed out of the magnetic ring. Then, the magnetic ring is placed between the two rollers 7. The electric guide rail 3 drives the movable block 4 to move, and the movable block 4 drives the detection probe 5 to move. The detection probe 5 moves into the magnetic ring, and the auxiliary motor is started. The auxiliary motor drives the roller 7 to rotate, and the roller 7 drives the magnetic ring to rotate synchronously. Then, the pressure sensor and displacement sensor transmit the collected data to the display screen 2, thereby completing the internal crack detection of the magnetic ring. This can effectively achieve pre-cleaning of the inside of the magnetic ring, avoid wear of the detection probe 5 when it is moved into the inside of the magnetic ring for detection, and ensure that no debris remains inside the magnetic ring, thus ensuring the accuracy of the detection results.

[0028] The ejected debris then falls downwards and lands on the top surface of the conical plate 16. Since the top of the conical plate 16 is larger than the bottom, the debris moves upwards along the surface of the conical plate 16 and then falls into the water tank 15, completing the collection. When the water tank 15 needs to be cleaned, it is pulled upwards. The water tank 15 drives the locking block 17 to move synchronously, and the movement of the locking block 17 drives the rubber ball 18 to move synchronously. As the water tank 15 moves, when the rubber ball 18 is no longer in contact with the detection table 6, the water tank 15 is pulled out. This effectively collects the debris, facilitates centralized cleaning of the debris, and effectively improves the collection efficiency of the debris, thereby improving the cleaning efficiency of the debris.

[0029] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A magnetic ring internal crack detection machine characterized by, Including base (1), display screen (2) are fixedly installed on the top end of base (1), electric guide rail (3) are fixedly installed on the top end of base (1) at the front position of display screen (2), movable block (4) are fixedly connected on the top end of electric guide rail (3), detection probe (5) are clamped in one end of movable block (4), detection table (6) are fixedly installed on the top end of base (1) at the side position of detection probe (5), two roller (7) are rotatably connected on one end of detection table (6);Motor (8) are fixedly installed on the top end of detection table (6), screw rod (9) are fixedly connected on the movable end of motor (8), movable rod (11) are connected on the outer surface of screw rod (9) by screwing, movable rod (11) are slidably connected in the inside of detection table (6), extrusion rod (12) are fixedly connected on the top end of movable rod (11), extrusion disc (13) are slidably connected on the outer surface of extrusion rod (12), positioning frame (14) are fixedly connected on the top end of detection table (6) at the side position of extrusion rod (12).

2. The magnetic ring inside crack detection machine according to claim 1, characterized in that: Water tank (15) are movably connected on the top end of detection table (6) at the position below positioning frame (14), taper plate (16) are clamped in the top end of water tank (15), clamping block (17) are fixedly connected on both ends of water tank (15), a plurality of rubber balls (18) are bonded on both sides of clamping block (17).

3. The magnetic ring inside crack detection machine according to claim 1, wherein: The shape of extrusion rod (12) is tapered, the diameter of one end of extrusion rod (12) is smaller than the diameter of the other end, and the center of extrusion rod (12) is on the same horizontal line with the center of the top end of positioning frame (14).

4. The magnetic ring inside crack detection machine of claim 1, wherein: A plurality of limiting blocks are fixedly connected on the inner surface of extrusion disc (13), and the limiting blocks are slidably connected in the inside of extrusion rod (12).

5. The magnetic ring inside crack detection machine according to claim 2, wherein: The size of the top end of taper plate (16) is larger than the size of the bottom end.

6. The magnetic ring inside crack detection machine of claim 2, wherein: The one end of clamping block (17) is chamfered on both sides.

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