Rapid test tool for high-precision current sensor

By designing a gripper driven by a threaded rod, bevel gear, and pneumatic cylinder, the precise linear motion and stable clamping of the current sensor rapid testing fixture were achieved, solving the problems of insufficient adaptability and accuracy of the existing clamping mechanism and realizing efficient and high-precision testing operations.

CN224005151UActive Publication Date: 2026-03-17青岛双控科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-03-17

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Abstract

The utility model relates to the technical field of sensor detection, in particular to a high-precision current sensor rapid testing tool which comprises a bottom plate, the upper end of the bottom plate is fixedly connected with a first fixing plate, one side of the first fixing plate is rotatably connected with a first threaded rod through a sliding bearing, and the first threaded rod is rotatably connected with a first threaded plate. The lower end of the first threaded plate is fixedly connected with a first sliding block, and the first sliding block is slidably connected with a first sliding rail. The positioning device has the function of ensuring that the clamping device can quickly and accurately move to a designated position, high-precision position adjustment is achieved through a precise sliding rail and a thread transmission system, so that the precise positioning requirement under different operation requirements is met, the operation speed is increased through the clamping device, and the working efficiency is improved. And the material processing accuracy is greatly improved, so that all steps from material grabbing to final test point placement can be efficiently and accurately completed.
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Description

Technical Field

[0001] This utility model relates to the field of sensor detection technology, and more specifically, to a high-precision current sensor rapid testing fixture. Background Technology

[0002] A current sensor is a device specifically designed to monitor changes in current. It has the ability to convert detected current information into a standard electrical signal or other form of information output according to specific rules. This conversion process ensures that the information can be effectively utilized in multiple stages, including transmission, processing, storage, display, recording, and control.

[0003] Nevertheless, many current clamping mechanisms have certain design limitations. The clamping force and travel distance of these mechanisms are usually fixed, making them difficult to adapt to the needs of workpieces of different sizes. Specifically, when encountering large workpieces that exceed design specifications, using such clamping mechanisms may cause damage to the workpiece; conversely, if the workpiece is small, it may not be able to be securely held. Furthermore, in testing environments requiring high-precision operation, existing positioning devices are not only insufficiently accurate but also lack sufficient travel speed to meet the demands of efficient operation. Utility Model Content

[0004] The purpose of this invention is to provide a high-precision current sensor rapid testing fixture to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-precision current sensor rapid testing fixture, comprising a base plate, a first fixing plate fixedly connected to the upper end of the base plate, a first threaded rod rotatably connected to one side of the first fixing plate via a sliding bearing, the first threaded rod rotatably connected to a first threaded plate to achieve precise linear motion control, a first slider fixedly connected to the lower end of the first threaded plate, the first slider slidably connected to a first slide rail, the other side of the first threaded rod connected to the output end of a second motor, a chip slot, a collection slot and a material slot provided on the upper end of the base plate, and a positioning device and a clamping device provided on the first threaded plate.

[0006] As a preferred technical solution of this utility model, the fourth slide rail on the positioning device is slidably connected to the slide plate, and the first threaded plate is fixedly connected to one side of the slide plate, so that the slide plate can move freely in the fourth slide rail, and the upper end of the slide plate is fixedly connected to the third fixing plate.

[0007] As a preferred embodiment of this utility model, the upper end of the third fixing plate is fixedly connected to the first support plate, the upper end of the first support plate is fixedly connected to the first motor, the output end of the first motor is connected to the first rotating shaft, and the other end of the first rotating shaft is fixedly connected to the second bevel gear.

[0008] As a preferred embodiment of this utility model, the second bevel gear meshes with the first bevel gear, the first bevel gear is fixedly connected to the second threaded rod, the top end of the second threaded rod is rotatably connected to the second fixed plate through a sliding bearing, the lower end of the second threaded rod is rotatably connected to the second threaded plate, a second slider is fixedly connected to one side of the second threaded plate, and the second slider is slidably connected to the second slide rail to ensure the stability of the movement of the second threaded plate.

[0009] As a preferred embodiment of this utility model, the upper end of the connecting plate on the clamping device is fixedly connected to the second threaded plate, the lower end of the connecting plate is fixedly connected to the third slide rail, and the third slide rail is slidably connected to the third slider.

[0010] As a preferred embodiment of this utility model, a gripper is fixedly connected to the other side of the third slider, and a pneumatic rod is fixedly connected to one side of the gripper. The pneumatic rod is connected to the output end of the pneumatic cylinder.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] (1) In this device, the second motor drives the first threaded rod, the first threaded rod drives the first threaded plate, the first threaded plate drives the first slider to move along the first slide rail, the first threaded plate drives the slide plate to move along the fourth slide rail, the first motor drives the first rotating shaft, the first rotating shaft drives the second bevel gear to rotate, the second bevel gear drives the first bevel gear to rotate, the first bevel gear drives the second threaded rod, the second threaded rod drives the second threaded plate, the second threaded plate drives the second slider to move along the second slide rail, thereby enabling the clamping device to move quickly to the designated position.

[0013] (2) When it is necessary to clamp the material in this device, the clamping device is moved to the material tank by the positioning device, the pneumatic cylinder drives the pneumatic rod to move, the pneumatic rod drives the gripper, the gripper drives the third slider to move, the third slider moves along the third slide rail, thereby clamping the material and placing it in the chip tank for testing. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of the front of a high-precision current sensor rapid testing fixture according to an embodiment of the present utility model;

[0016] Figure 2This is a structural schematic diagram of a high-precision current sensor rapid testing fixture with enlarged view at point A on the front according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the side structure of a high-precision current sensor rapid testing fixture according to an embodiment of the present utility model;

[0018] Figure 4 This is a structural schematic diagram of a cross-section of a high-precision current sensor rapid testing fixture according to an embodiment of the present utility model;

[0019] Figure 5 This is a schematic diagram of the front of the clamping device of a high-precision current sensor rapid testing fixture according to an embodiment of the present invention.

[0020] Figure label:

[0021] 1. First fixed plate; 2. First threaded rod; 3. First threaded plate; 4. First slider; 5. First slide rail; 6. Second motor; 7. Second fixed plate; 8. First bevel gear; 9. Second threaded rod; 10. Second bevel gear; 11. First rotating shaft; 12. First motor; 13. First support plate; 14. Second slide rail; 15. Second slider; 16. Chip slot; 17. Third fixed plate; 18. Slide plate; 19. Fourth slide rail; 20. Collection trough; 21. Material trough; 22. Third slide rail; 23. Third slider; 24. Gripper; 25. Pneumatic cylinder; 26. Pneumatic rod; 27. Connecting plate; 28. Base plate; 29. ​​Second threaded plate. Detailed Implementation

[0022] The utility model will now be further described with reference to the accompanying drawings and specific embodiments:

[0023] Example 1

[0024] refer to Figures 1 to 5Embodiment 1 includes a base plate 28. A first fixing plate 1 is fixedly connected to the upper end of the base plate 28. A first threaded rod 2 is rotatably connected to one side of the first fixing plate 1 via a sliding bearing. The first threaded rod 2 is rotatably connected to a first threaded plate 3. A first slider 4 is fixedly connected to the lower end of the first threaded plate 3. The first slider 4 is slidably connected to a first slide rail 5. The other side of the first threaded rod 2 is connected to the output end of a second motor 6. A chip slot 16, a collection slot 20, and a material slot 21 are provided on the upper end of the base plate 28. The first threaded plate 3 is equipped with a positioning device and a clamping device. A slide plate 18 is slidably connected inside a fourth slide rail 19 on the positioning device. The first threaded plate 3 is fixedly connected to one side of the slide plate 18. The upper end of the slide plate 18 is fixedly connected to the third fixed plate 17, the upper end of the third fixed plate 17 is fixedly connected to the first support plate 13, the upper end of the first support plate 13 is fixedly connected to the first motor 12, the output end of the first motor 12 is connected to the first rotating shaft 11, the other end of the first rotating shaft 11 is fixedly connected to the second bevel gear 10, the second bevel gear 10 meshes with the first bevel gear 8, the first bevel gear 8 is fixedly connected to the second threaded rod 9, the top end of the second threaded rod 9 is rotatably connected to the second fixed plate 7 through a sliding bearing, the lower end of the second threaded rod 9 is rotatably connected to the second threaded plate 29, one side of the second threaded plate 29 is fixedly connected to the second slider 15, and the second slider 15 is slidably connected to the second slide rail 14.

[0025] In this embodiment, the second motor 6 drives the first threaded rod 2, the first threaded rod 2 drives the first threaded plate 3, the first threaded plate 3 drives the first slider 4 to move along the first slide rail 5, the first threaded plate 3 drives the slide plate 18 to move along the fourth slide rail 19, the first motor 12 drives the first rotating shaft 11, the first rotating shaft 11 drives the second bevel gear 10 to rotate, the second bevel gear 10 drives the first bevel gear 8 to rotate, the first bevel gear 8 drives the second threaded rod 9, the second threaded rod 9 drives the second threaded plate 29, the second threaded plate 29 drives the second slider 15 to move along the second slide rail 14, thereby enabling the clamping device to move quickly to the designated position.

[0026] Example 2

[0027] refer to Figures 1 to 5 Example 2 is described below. This embodiment further describes Example 1 and includes a clamping device. The upper end of the connecting plate 27 on the clamping device is fixedly connected to the second threaded plate 29, and the lower end of the connecting plate 27 is fixedly connected to the third slide rail 22. The third slide rail 22 is slidably connected to the third slider 23, and the other side of the third slider 23 is fixedly connected to the gripper 24. One side of the gripper 24 is fixedly connected to the pneumatic rod 26, and the pneumatic rod 26 is connected to the output end of the pneumatic cylinder 25.

[0028] In this embodiment, when it is necessary to clamp the material, the clamping device is moved to the material slot 21 by the positioning device, the pneumatic cylinder 25 drives the pneumatic rod 26 to move, the pneumatic rod 26 drives the gripper 24, the gripper 24 drives the third slider 23 to move, the third slider 23 moves along the third slide rail 22, thereby clamping the material and placing it in the chip slot 16 for testing.

[0029] In practical applications, the second motor 6 drives the first threaded rod 2 to rotate. This action causes the first threaded rod 2 to move the first threaded plate 3 in a linear motion. The first threaded plate 3 further drives the first slider 4 to move smoothly along the first slide rail 5, ensuring the accuracy and stability of the movement. At the same time, the first threaded plate 3 also drives the slide plate 18 to move along the fourth slide rail 19, realizing the precise positioning function of the positioning device. The first motor 12 drives the first rotating shaft 11 to rotate. The first rotating shaft 11 drives the second bevel gear 10 to rotate. Through the meshing transmission between the gears, the second bevel gear 10 drives the first bevel gear 8 to rotate, and the first bevel gear 8 in turn drives the second threaded rod 9 to rotate. The rotation of the second threaded rod 9 causes the second threaded plate 29 to move up and down, and drives the second slider 15 to move along the second slide rail 14, thereby realizing the quick and accurate movement of the clamping device to the designated position. When it is necessary to clamp materials, the positioning device first precisely moves the clamping device above the material trough 21. Then, the pneumatic cylinder 25 is activated, driving the pneumatic rod 26 to extend and retract. The pneumatic rod 26 drives the gripper 24 to open and close, and the gripper 24 then drives the third slider 23 to move along the third slide rail 22, completing the stable clamping of the material. Subsequently, the clamping device carries the material to the chip slot 16 for subsequent testing operations. The entire process ensures fast and accurate operation from material picking to placement at the test point.

[0030] In the description of this utility model, it should be noted that the terms "top," "bottom," "one side," "the other side," "front," "back," "middle part," "inner," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A high-precision current sensor rapid test tool, characterized in that, Including the bottom plate (28), the bottom plate (28) upper end fixedly connected with the first fixed plate (1), one side of the first fixed plate (1) is rotatably connected with the first threaded rod (2) through the sliding bearing, the first threaded rod (2) is rotatably connected with the first threaded plate (3), the lower end of the first threaded plate (3) is fixedly connected with the first sliding block (4), the first sliding block (4) is slidably connected with the first sliding rail (5), the other side of the first threaded rod (2) is connected with the output end of the second motor (6), the upper end of the bottom plate (28) is provided with a chip groove (16), a collecting groove (20) and a material groove (21), the first threaded plate (3) is provided with a positioning device and a clamping device.

2. The high-precision current sensor rapid test tool according to claim 1, wherein, The fourth sliding rail (19) on the positioning device is slidably connected with the sliding plate (18) inside, one side of the sliding plate (18) is fixedly connected with the first threaded plate (3), and the upper end of the sliding plate (18) is fixedly connected with the third fixed plate (17).

3. The high-precision current sensor rapid test tool according to claim 2, characterized in that, The third fixed plate (17) is fixedly connected with the first support plate (13) at the upper end, the first support plate (13) is fixedly connected with the first motor (12) at the upper end, the output end of the first motor (12) is connected with the first rotating shaft (11), and the other end of the first rotating shaft (11) is fixedly connected with the second bevel gear (10).

4. The high-precision current sensor rapid test tool of claim 3, wherein, The second bevel gear (10) is engaged with the first bevel gear (8), the first bevel gear (8) is fixedly connected with the second threaded rod (9), the top end of the second threaded rod (9) is rotatably connected with the second fixed plate (7) through the sliding bearing, and the lower end of the second threaded rod (9) is rotatably connected with the second threaded plate (29). One side of the second threaded plate (29) is fixedly connected with the second sliding block (15), and the second sliding block (15) is slidably connected with the second sliding rail (14).

5. The high-precision current sensor rapid test tool of claim 1, wherein, The connecting plate (27) on the clamping device is fixedly connected with the second threaded plate (29) at the upper end, and the connecting plate (27) is fixedly connected with the third sliding rail (22) at the lower end. The third sliding rail (22) is slidably connected with the third sliding block (23) inside.

6. The high-precision current sensor rapid test tool of claim 5, wherein, The other side of the third sliding block (23) is fixedly connected with the clamping jaw (24), one side of the clamping jaw (24) is fixedly connected with the air pressure rod (26), and the air pressure rod (26) is connected with the output end of the air pressure cylinder (25).