Efficient industrial flue gas filtering device based on melt-blown non-woven fabric

By designing a high-efficiency industrial flue gas filtration device with spray components, cleaning components, and multi-layer adsorption plates, the problems of low filtration efficiency and inconvenient replacement of traditional devices are solved, achieving efficient and convenient flue gas filtration and filter media replacement.

CN224009398UActive Publication Date: 2026-03-20HUBEI DONGHAIXIANG MELTBLOWN NONWOVEN CLOTH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional meltblown nonwoven fabric filter devices have low efficiency in capturing fine particulate matter such as PM2.5, are easily clogged by dust, leading to a decrease in filtration efficiency, and are inconvenient to replace filter media, resulting in high operating costs.

Method used

Design a high-efficiency industrial flue gas filtration device that includes a spray assembly, a cleaning assembly, a collection assembly, and an adsorption plate. Through spray cooling, filter screen filtration, multi-layer adsorption plate grading filtration, and easy replacement of movable components, it can achieve pretreatment and grading filtration of flue gas.

Benefits of technology

It improves filtration efficiency, reduces dust clogging, lowers operating costs, and facilitates the installation, maintenance, and replacement of filter media.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient industrial flue gas filtering device based on melt-blown non-woven fabric, which comprises a box body, one side of the box body is fixedly connected with a gas inlet pipe, the other side of the box body is fixedly connected with an exhaust pipe, a spraying assembly is arranged in the box body, a filtering sieve plate is arranged in the box body, and a cleaning assembly is arranged on the filtering sieve plate. Collecting assemblies are arranged on the two sides of the box body, a movable assembly is arranged in the box body, and an adsorption plate is arranged on the movable assembly. When a part of flue gas passes through the filter sieve plate, the device performs stage treatment on the flue gas through the plurality of adsorption plates, the activated carbon adsorption plate is used for adsorbing gas-phase pollutants, the fine particle adsorption plate is used for adsorbing smaller particles and conventional organic matters in airflow, and the oxidation adsorption plate is used for converting some gaseous toxic substances and volatile organic compounds. The smoke is filtered in a classified mode, the filtering efficiency and the dust holding capacity are improved, the adsorption plate can be conveniently pulled out and replaced through the movable assembly, and a worker can conveniently install, maintain and replace the filter material.
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Description

TECHNICAL FIELD

[0001] The utility model relates to industrial flue gas filtration technical field, concretely is a kind of high-efficiency industrial flue gas filtration device based on melt-blown nonwoven fabric. BACKGROUND

[0002] Melt-blown method is also one of polymer direct webbing method.In the process of using melt-blown nonwoven fabric, if improper handling in production process, melt-blown fabric can produce harmful gas or particulate matter such as industrial flue gas.Long-term personnel in melt-blown fabric factory can inhale these harmful substances, and these flue gas often contains substances harmful to human body and atmosphere, so it needs to be treated by filter device before being discharged.

[0003] In filter device, traditional filter material (such as filter bag of bag-type dust collector) etc. when filtering flue gas, the capture efficiency of PM2.5 and other fine particles is low, easy to be blocked by dust, leading to the decline of the filtration efficiency of device, and workers need to clean or replace frequently, but since filter material is basically arranged in the interior of device, it is inconvenient to take and replace, and the device needs to be stopped working, and the filter material needs to be replaced by opening the device, so the operation cost is high.Therefore, in order to solve the above problems, we need to design a kind of high-efficiency industrial flue gas filtration device based on melt-blown nonwoven fabric. SUMMARY

[0004] This part aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments.In this part, as well as the abstract of the specification and the utility model name, some simplification or omission may be made to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name, and such simplification or omission cannot be used to limit the scope of the utility model.

[0005] To solve the above technical problems, according to one aspect of the utility model, the utility model provides the following technical scheme:

[0006] A kind of high-efficiency industrial flue gas filtration device based on melt-blown nonwoven fabric, it includes:

[0007] Box, the side of the box is fixedly connected with air inlet pipe, the other side of the box is fixedly connected with exhaust pipe, the box is provided with spray assembly, the box is provided with filter screen, the filter screen is provided with cleaning assembly, the both sides of the box are provided with collection assembly, the box is provided with movable assembly, the movable assembly is provided with adsorption plate.

[0008] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, one side bottom of the box is provided with a water outlet, the other side of the box is provided with a water inlet, a partition plate is fixedly connected in the box inner cavity, an inclined chute is arranged in the box, a sliding groove is arranged at the bottom of the inclined chute, the filter screen plate is located below the sliding groove, the other side of the box is provided with a pull groove, and the pull groove is provided with a fixed groove on both sides.

[0009] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, the spraying assembly comprises a water pump, a spray pipe, a nozzle, a connecting pipe and a filter box, the water pump is fixedly connected to the top of the box, one end of the spray pipe is fixedly connected with the water pump, the nozzle is fixedly connected to the spray pipe, one end of the connecting pipe is fixedly connected with the water pump, the filter box is fixedly connected to the bottom of the box, and the other end of the connecting pipe is located in the filter box.

[0010] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, the cleaning assembly comprises a cleaning plate, a motor, a lead screw, a sliding rod and a convex rod, the motor is fixedly connected to one side of the box, the lead screw is fixedly connected to the motor, the sliding rod is fixedly connected in one of the sliding grooves, the lead screw is rotatably connected in one of the sliding grooves, the convex rod is fixedly connected to the cleaning plate, the other side of the cleaning plate is threadedly connected to the lead screw, and one side of the cleaning plate is slidably connected with the sliding rod.

[0011] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, the collecting assembly comprises a rotating plate, a collecting box, a fixed plate and a convex block, both sides of the box are provided with a placing groove, the placing groove is provided with a groove, the rotating plate is rotatably connected to both sides of the box, the convex block is fixedly connected to the fixed plate, and the collecting box is fixedly connected to the fixed plate.

[0012] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, the movable assembly comprises a pull-out plate, a fixed rod, a pull plate, a wedge block and a spring, the pull-out plate is provided with a pressing groove, the pull-out plate is provided with a movable groove, the fixed rod is fixedly connected in the pressing groove, one side of the pull plate is fixedly connected with the wedge block, the other side of the pull plate is fixedly connected with one end of the spring, and the other end of the spring is fixedly connected to the inner wall of the pressing groove.

[0013] As a preferred scheme of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric, the adsorption plate comprises an activated carbon adsorption plate, a fine particle adsorption plate and an oxidation adsorption plate, the activated carbon adsorption plate is located in one of the movable grooves, the fine particle adsorption plate is located in another movable groove, and the oxidation adsorption plate is located in one movable groove.

[0014] Compared with the prior art, the device has the beneficial effects that when the industrial flue gas generated by the melt-blown non-woven fabric enters the box from the air inlet pipe, water flow can be sprayed from the nozzle through the work of the spraying assembly, the flue gas is sprayed, the flue gas is cooled, the pretreatment and cooling of the industrial flue gas are realized, at the same time, the water can adsorb part of the dust, fine dust and other particulate matters in the flue gas, when the sewage falls into the filter screen plate, the dust and other particulate matters in the water can be filtered, when the dust is accumulated on the filter screen plate, the screw rod is driven to rotate through the work of the motor, the cleaning plate is moved on the filter screen plate, the cleaning plate is reciprocally moved on the filter screen plate due to the reciprocating screw rod, so that the dust accumulation on the filter screen plate is pushed to the two sides, when the cleaning plate moves to the two sides of the box, the convex rod on the cleaning plate pushes the rotating plate to rotate, the rotating plate is opened, the dust is moved by the cleaning plate, the dust and other impurities are moved to the collecting box through the rotating plate, the filter screen plate is prevented from being blocked, further, the fixing plate on the collecting box is placed in the placing groove, the collecting assembly is fixed on the two sides of the box through the fixing of the convex block in the groove, after part of the flue gas passes through the filter screen plate, the device can perform the grading treatment on the flue gas through the multiple adsorption plates, the activated carbon adsorption plate is used for adsorbing gaseous pollutants such as ammonia, sulfide, methyl sulfate, benzene and the like, is used for adsorbing smaller particles and conventional organic matters in the air flow, the oxidation adsorption plate is used for converting certain gaseous toxic substances such as sulfur dioxide, carbon monoxide and volatile organic matters, so that the grading filtration of the flue gas can be realized, the filtering efficiency and dust capacity are improved, the adsorption plate can be conveniently pulled out and replaced through the movable assembly, so that the staff can conveniently install, maintain and replace the filter material. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the present application will be described in detail below with reference to the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor. Among them:

[0016] Figure 1 It is an overall structure front view of the high-efficiency industrial flue gas filtering device based on melt-blown non-woven fabric.

[0017] Figure 2 It is the overall structure section view schematic diagram in the high -efficient industrial flue gas filter device based on melt -blown non -woven fabric of the utility model;

[0018] Figure 3 It is the overall structure explosion schematic diagram in the high -efficient industrial flue gas filter device based on melt -blown non -woven fabric of the utility model;

[0019] Figure 4 It is the cleaning subassembly schematic diagram in the high -efficient industrial flue gas filter device based on melt -blown non -woven fabric of the utility model;

[0020] Figure 5 It is the movable subassembly schematic diagram in the high -efficient industrial flue gas filter device based on melt -blown non -woven fabric of the utility model. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purpose, features and advantages of the utility model more apparent, easy to understand, the specific embodiment of the utility model is described in detail below with the accompanying drawings.

[0022] Secondly, the utility model is described in detail in conjunction with the schematic diagram, and in the detailed description of the utility model embodiment, for the convenience of explanation, the section view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of the utility model protection here. In addition, the three-dimensional spatial dimension of length, width and depth should be included in actual manufacture.

[0023] In order to make the purpose, technical scheme and advantage of the utility model more clear, the embodiment of the utility model will be described in further detail below with the accompanying drawings.

[0024] Please refer to Figures 1-5 The utility model provides a kind of high -efficient industrial flue gas filter device based on melt -blown non -woven fabric, comprising:

[0025] Box 101, one side of box 101 is fixedly connected with air inlet pipe 102, the other side of box 101 is fixedly connected with exhaust pipe 103, spray assembly 110 is provided in box 101, filter screen plate 105 is provided in box 101, cleaning assembly 120 is provided on filter screen plate 105, collection assembly 130 is provided on the two sides of box 101, movable assembly 140 is provided in box 101, adsorption plate 104 is provided on movable assembly 140.

[0026] Specifically, in use, the industrial flue gas generated by the melt-blown non-woven fabric enters the device through the air inlet pipe 102. Since the water source is arranged inside the box 101, the flue gas can be pretreated and cooled by the spraying assembly 110. At the same time, the water can adsorb some dust and particulate matters in the flue gas. When the sewage falls into the filter screen plate 105, the dust and particulate matters in the water can be filtered by the filter screen plate 105. When the dust and particulate matters on the filter screen plate 105 accumulate, the accumulated matters on the filter screen plate 105 can be pushed to both sides of the box 101 by the cleaning assembly 120, and collected by the collecting assembly 130 for the convenience of the staff to process. When there are some smaller particulate matters or other harmful gases, the industrial flue gas can be filtered and treated by the adsorption plate 104, so as to improve the filtering efficiency and dust capacity. Further, the adsorption plate 104 can be conveniently pulled out and replaced by the movable assembly 140, so that the staff can conveniently install, maintain and replace the filter material.

[0027] Please refer to Figures 1-3 The bottom of one side of the box 101 is provided with a water outlet 101a, and the other side of the box 101 is provided with a water inlet 101b. The inner cavity of the box 101 is fixedly connected with a partition plate 101c. The box 101 is provided with an inclined chute 101d. The bottom of the inclined chute 101d is provided with a sliding groove 101e. The filter screen plate 105 is located below the sliding groove 101e. The other side of the box 101 is provided with a pull groove 101f. The pull groove 101f is provided with fixed grooves 101g on both sides.

[0028] Specifically, the water in the box 101 can be discharged through the water outlet 101a. A certain amount of water can be added to the box 101 through the water inlet 101b. At the same time, since the valve is arranged on the water outlet 101a and the water inlet 101b, the amount of water in the box 101 can be controlled. The filter screen plate 105 and the adsorption plate 104 are separated by the partition plate 101c, which facilitates the filtration and cleaning of the industrial flue gas. The inclined chute 101d can prevent water from falling into the sliding groove 101e with particulate matters during spraying, so as to avoid affecting the work of the cleaning assembly 120. The movable assembly 140 can move in the pull groove 101f through the fixed grooves 101g.

[0029] Please refer to Figures 1-3The spraying assembly 110 comprises a water pump 110a, a spraying pipe 110b, a spraying nozzle 110c, a connecting pipe 110d and a filter box 110e. The water pump 110a is fixedly connected to the top of the box body 101. One end of the spraying pipe 110b is fixedly connected to the water pump 110a. The spraying nozzle 110c is fixedly connected to the spraying pipe 110b. One end of the connecting pipe 110d is fixedly connected to the water pump 110a. The filter box 110e is fixedly connected to the bottom of the box body 101. The other end of the connecting pipe 110d is located in the filter box 110e.

[0030] Specifically, when the industrial flue gas enters the box body 101 from the air inlet pipe 102, the water pump 110a is operated to make the connecting pipe 110d draw water from the bottom of the inner cavity of the box body 101 and spray the water out through the spraying nozzle 110c, so as to pre-treat and cool the flue gas. At the same time, the sprayed water can adsorb a part of dust and particulate matters in the flue gas. When the sewage falls into the filter screen plate 105, the dust and particulate matters in the water can be filtered through the filter screen plate 105. When the dust and particulate matters on the filter screen plate 105 are accumulated, the motor 120b is operated to rotate the screw rod 120c. Since the screw rod 120c is a reciprocating screw rod, the cleaning plate 120a slides on the sliding rod 120d, and the screw rod 120c is threadedly connected to the cleaning plate 120a, so that the cleaning plate 120a reciprocally moves on the filter screen plate 105, and the cleaning plate 120a pushes the dust accumulation on the filter screen plate 105 to the two sides of the box body 101, so as to facilitate the collection and treatment of the accumulation by the collection assembly 130. Further, since the other end of the connecting pipe 110d is located in the filter box 110e, and the filter box 110e is fixedly connected to the bottom of the box body 101, the water pump 110a can be prevented from being affected by the particulate matters in the water when drawing water from the bottom of the box body 101.

[0031] Please refer to Figures 1-4 The collection assembly 130 comprises a rotating plate 130a, a collection box 130b, a fixed plate 130c and a protruding block 130d. The two sides of the box body 101 are provided with placing grooves 130e, and the placing grooves 130e are provided with recesses 130f. The rotating plate 130a is rotationally connected to the two sides of the box body 101. The protruding block 130d is fixedly connected to the fixed plate 130c. The collection box 130b is fixedly connected to the fixed plate 130c.

[0032] Specifically, when the cleaning plate 120a moves to both sides of the inner cavity of the box body 101, the convex rod 120e on the cleaning plate 120a will contact the rotating plate 130a, so that the convex rod 120e pushes the rotating plate 130a to rotate, thereby opening the rotating plate 130a, so that the cleaning plate 120a can push the dust and other accumulated objects into the collection box 130b, facilitating the handling of the staff; further, when the convex rod 120e leaves the rotating plate 130a, the rotating plate 130a will rotate to the original position, avoiding the leakage of smoke from the box body 101; when the collection assembly 130 needs to be replaced, by placing the fixed plate 130c into the placement slot 130e and fixing it in the groove 130f through the convex blocks 130d on both sides of the fixed plate 130c, the fixed plate 130c can be fixed in the placement slot 130e, thereby avoiding the activation of the collection assembly 130 during the use of the device, affecting the processing of the filtered smoke.

[0033] Please refer to Figures 1-5 The movable assembly 140 includes a pull-out plate 140a, a fixed rod 140b, a pull plate 140c, a wedge block 140d, and a spring 140e. The pull-out plate 140a is provided with a pressing groove 140f and a movable groove 140g. The fixed rod 140b is fixedly connected in the pressing groove 140f. One side of the pull plate 140c is fixedly connected with the wedge block 140d, and the other side is fixedly connected with one end of the spring 140e. The other end of the spring 140e is fixedly connected to the inner wall of the pressing groove 140f. The adsorption plate 104 includes an activated carbon adsorption plate 104a, a fine particle adsorption plate 104b, and an oxidation adsorption plate 104c. The activated carbon adsorption plate 104a is located in one of the movable grooves 140g, the fine particle adsorption plate 104b is located in the other movable groove 140g, and the oxidation adsorption plate 104c is located in one of the movable grooves 140g.

[0034] Specifically, when part of the smoke passes through the filter screen plate 105, the device can pass through multiple adsorption plates 104, which can perform hierarchical processing on the smoke. The activated carbon adsorption plate 104a is used to adsorb gaseous pollutants such as ammonia, sulfides, methyl sulfate, benzene, etc. The fine particle adsorption plate 104b is used to adsorb smaller particles and conventional organic matter in the airflow. The oxidation adsorption plate 104c is used to convert certain gaseous toxic substances such as sulfur dioxide, carbon monoxide, etc. and volatile organic compounds, thereby achieving hierarchical filtration of smoke and improving filtration efficiency and dust capacity. When the adsorption plate 104 needs to be replaced, the pull plate 140c is pressed to move the wedge block 140d, so that the wedge block 140d moves away from the fixed groove 101g, thereby pulling the pull-out plate 140a, so that the pull plate 140a moves with the adsorption plate 104 in the pull slot 101f, thereby facilitating the replacement of the adsorption plate, and facilitating the installation, maintenance and replacement of filter materials by the staff.

[0035] Although the utility model has been described above with reference to the embodiments, various modifications can be made to it and equivalent components can be substituted for those therein without departing from the scope of the utility model. In particular, the features of the embodiments disclosed by the utility model can be combined with each other in any manner as long as there is no structural conflict, and the combinations are not exhaustively described in the specification only for the purpose of omitting the length and saving resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric, characterized in that, include: A housing (101) is provided, with an air inlet pipe (102) fixedly connected to one side of the housing (101) and an exhaust pipe (103) fixedly connected to the other side of the housing (101). A spray assembly (110) is provided in the housing (101). A filter screen plate (105) is provided in the housing (101). A cleaning assembly (120) is provided on the filter screen plate (105). Collection assemblies (130) are provided on both sides of the housing (101). A movable assembly (140) is provided in the housing (101). An adsorption plate (104) is provided on the movable assembly (140).

2. The high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 1, characterized in that, A water outlet (101a) is provided at the bottom of one side of the box (101), and a water inlet (101b) is provided on the other side of the box (101). A partition plate (101c) is fixedly connected in the inner cavity of the box (101). An inclined groove (101d) is provided in the box (101), and a sliding groove (101e) is provided at the bottom of the inclined groove (101d). The filter screen plate (105) is located below the sliding groove (101e). A pull groove (101f) is provided on the other side of the box (101), and fixing grooves (101g) are provided on both sides of the pull groove (101f).

3. The high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 2, characterized in that, The spray assembly (110) includes a water pump (110a), a spray pipe (110b), a nozzle (110c), a connecting pipe (110d), and a filter box (110e). The water pump (110a) is fixedly connected to the top of the housing (101). One end of the spray pipe (110b) is fixedly connected to the water pump (110a). The nozzle (110c) is fixedly connected to the spray pipe (110b). One end of the connecting pipe (110d) is fixedly connected to the water pump (110a). The filter box (110e) is fixedly connected to the bottom of the housing (101). The other end of the connecting pipe (110d) is located in the filter box (110e).

4. The high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 2, characterized in that, The cleaning assembly (120) includes a cleaning plate (120a), a motor (120b), a lead screw (120c), a slide rod (120d), and a protruding rod (120e). The motor (120b) is fixedly connected to one side of the housing (101). The lead screw (120c) is fixedly connected to the motor (120b). The slide rod (120d) is fixedly connected to one of the slide grooves (101e). The lead screw (120c) is rotatably connected to one of the slide grooves (101e). The protruding rod (120e) is fixedly connected to the cleaning plate (120a). The other side of the cleaning plate (120a) is threadedly connected to the lead screw (120c). One side of the cleaning plate (120a) is slidably connected to the slide rod (120d).

5. The high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 4, characterized in that, The collection assembly (130) includes a rotating plate (130a), a collection box (130b), a fixing plate (130c), and a protrusion (130d). The box body (101) has placement slots (130e) on both sides, and grooves (130f) are provided on the placement slots (130e). The rotating plate (130a) is rotatably connected to both sides of the box body (101), the protrusion (130d) is fixedly connected to the fixing plate (130c), and the collection box (130b) is fixedly connected to the fixing plate (130c).

6. The high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 1, characterized in that, The movable component (140) includes a drawer plate (140a), a fixing rod (140b), a pull plate (140c), a wedge (140d), and a spring (140e). The drawer plate (140a) is provided with a pressing groove (140f) and a movable groove (140g). The fixing rod (140b) is fixedly connected to the pressing groove (140f). One side of the pull plate (140c) is fixedly connected to the wedge (140d), and the other side of the pull plate (140c) is fixedly connected to one end of the spring (140e). The other end of the spring (140e) is fixedly connected to the inner wall of the pressing groove (140f).

7. A high-efficiency industrial flue gas filtration device based on meltblown nonwoven fabric according to claim 6, characterized in that, The adsorption plate (104) includes an activated carbon adsorption plate (104a), a fine particle adsorption plate (104b), and an oxidation adsorption plate (104c). The activated carbon adsorption plate (104a) is located in one of the movable tanks (140g), the fine particle adsorption plate (104b) is located in the other movable tank (140g), and the oxidation adsorption plate (104c) is located in one of the movable tanks (140g).