Environment-friendly activated carbon deep processing mixing device

By combining the stirring shaft and the screw conveyor, the problem of uneven mixing of activated carbon and additives at different levels and in the vertical direction is solved, achieving efficient and uniform mixing of activated carbon, which is suitable for production line production.

CN224009564UActive Publication Date: 2026-03-20SHANDONG HENGYI KAIFENG MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing mixing devices cannot fully mix activated carbon with phosphoric acid or other additives at different levels and in the vertical direction, resulting in unsatisfactory mixing uniformity, which cannot meet the needs of production lines.

Method used

The system employs a stirring shaft and a screw conveyor working in tandem. The stirring shaft is equipped with horizontal and inclined stirring blades, and the screw conveyor is positioned close to the inner wall of the container, thereby achieving thorough mixing of the activated carbon in both horizontal and vertical directions.

Benefits of technology

It significantly improves the mixing uniformity and efficiency of activated carbon, meeting the needs of assembly line production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly activated carbon deep processing mixing device, which belongs to the technical field of activated carbon processing mixing equipment and comprises a mixing container, and a stirring structure for stirring and mixing activated carbon is arranged in the mixing container. The stirring structure comprises a stirring shaft and a spiral conveying device, a plurality of stirring blades for disturbing the mixing state of the activated carbon are arranged on the shaft wall of the stirring shaft, and the stirring blades comprise horizontal stirring blades arranged in a horizontal posture or an approximately horizontal posture and inclined stirring blades arranged at a certain included angle with the horizontal direction; a spiral conveying device for upwards conveying activated carbon at the bottom of the mixing container is arranged on one side of the stirring shaft. Through the synergistic effect of the stirring blades and the spiral conveying device, activated carbon can be fully mixed in the horizontal direction and the vertical direction, and the problem that an existing mixing mechanism cannot uniformly mix activated carbon and additives located on different layers is effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to activated carbon processing mixing equipment technical field, more particularly to an environmental protection type activated carbon deep processing mixing device. BACKGROUND

[0002] Activated carbon material is amorphous carbon obtained by processing and treatment, has big specific surface area, and has good adsorption capacity to inorganic or organic matter and colloidal particles in gas and solution. Wood activated carbon is wood activated carbon produced by phosphoric acid method with high-quality wood chips, wood blocks and the like as raw materials, has developed mesoporous structure and developed specific surface area, has characteristics such as large adsorption capacity, fast filtration speed and no zinc salt, when producing, phosphoric acid and raw materials need to be fully mixed. However, the mixing device currently adopts the soaking mode to mix phosphoric acid and raw materials, the mixing effect is not ideal, and at the same time, the production mode of flow line cannot be met, and the use effect is not ideal.

[0003] The national utility model patent with patent No. 201921996617.8 discloses an activated carbon and phosphoric acid stirring equipment, which discloses that activated carbon that has been precipitated at the bottom of the shell is lifted upwards under the action of the first stirring shaft by the spiral auger, and the second stirring shaft can stir activated carbon and phosphoric acid to make them fully contact, so that the mixing effect of activated carbon and phosphoric acid is improved. The above problems are well solved, but activated carbon at different levels cannot be uniformly mixed with phosphoric acid or other additives, and the ability to promote the mixing of activated carbon in the vertical direction and to fully mix activated carbon near the container wall to the central area can be weak, and the uniformity of mixing is not ideal. UTILITY MODEL CONTENT

[0004] In order to solve the above problems and overcome the defects of the prior art, the utility model provides an environmental protection type activated carbon deep processing mixing device.

[0005] The technical problem solved is that the uniformity of activated carbon mixing is limited.

[0006] The specific technical scheme for solving the above technical problem is that the environmental protection type activated carbon deep processing mixing device comprises a mixing container, a sealable seal cover is arranged at the top of the mixing container, a discharge port is arranged at the bottom of the mixing container, and a stirring structure for stirring and mixing activated carbon is arranged in the mixing container.

[0007] The stirring structure comprises a stirring shaft and a screw conveyor, the stirring shaft is provided with a plurality of stirring blades for disturbing the mixing state of the activated carbon, the stirring shaft is arranged at a central position inside the mixing container in a vertical direction, the stirring blades comprise horizontal stirring blades arranged in a horizontal posture or a posture close to the horizontal posture, and inclined stirring blades arranged at an angle with the horizontal direction; a screw conveyor for conveying the activated carbon at the bottom of the mixing container upward is arranged on one side of the stirring shaft, the screw conveyor comprises screw blades and a central shaft, the screw blades are distributed in a spiral shape around the central shaft, and the central shaft is arranged in parallel with the stirring shaft.

[0008] Further, the inclined stirring blades comprise upwardly inclined blades and downwardly inclined blades.

[0009] Further, the top end of the stirring shaft penetrates the top wall of the mixing container and is connected with a first driving motor through a coupling.

[0010] Further, the screw blades are arranged in a gap close to the inner wall of the mixing container.

[0011] Further, the gap between the screw blades and the inner wall of the mixing container is 5-10 mm.

[0012] Further, one end of the central shaft is rotationally connected with the bottom wall of the mixing container through a bearing seat, the other end penetrates the top wall of the mixing container and extends to the outside of the mixing container and is connected with a second driving motor through a coupling.

[0013] The beneficial effects of the present application are as follows:

[0014] One advantage of the present application is that the stirring shaft and the screw conveyor are arranged, and the stirring blades and the screw conveyor work together to realize the full mixing of the activated carbon in the horizontal and vertical directions, effectively solving the problem that the existing mixing mechanism cannot uniformly mix the activated carbon and additives at different levels.

[0015] One advantage of the present application is that the stirring blades comprise horizontal stirring blades arranged in a horizontal posture or a posture close to the horizontal posture, and inclined stirring blades arranged at an angle with the horizontal direction, a three-dimensional stirring area capable of realizing the horizontal and vertical mixing of the activated carbon is constructed around the stirring shaft, thereby significantly improving the uniformity and efficiency of the mixing of the activated carbon.

[0016] One advantage of the present application is that the screw blades are arranged in a gap close to the inner wall of the mixing container, so that the activated carbon can be smoothly conveyed upward along the mixing container wall under the pushing of the screw blades, the mixing container wall restrains and rubs to generate radial and circumferential movements, and the activated carbon flow in the central area driven by the stirring shaft forms a convection, thereby improving the uniformity of the mixing. BRIEF DESCRIPTION OF DRAWINGS:

[0017] Figure Figure 1 is a structural schematic diagram of the utility model;in the drawing:

[0018] 1. mixing container;11. sealing cover;12. discharge port;2. stirring shaft;21. stirring blade;211. horizontal stirring blade;212. inclined stirring blade;22. first drive motor;3. screw conveyor;31. spiral blade;32. center shaft;33. second drive motor. DETAILED DESCRIPTION

[0019] In the description of the utility model, it is understood that the terms "center", "upper", "lower", "left", "right", "rear", "lower left", "upper right", "outer" and the like indicate the orientation or positional relationship shown in the drawing, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the protection scope of the utility model. In addition, the terms "first", "second" and "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0020] The specific embodiment of the utility model: the environmental protection type activated carbon deep processing mixing device, including mixing container 1, adopt cylindrical stainless steel material, have good corrosion resistance and strength, can bear various forces in the mixing process;The mixing container 1 top is equipped with the sealing cover 11 that can open, it is convenient to add activated carbon raw materials and additive, prevent activated carbon splashing in the mixing process simultaneously, the mixing container 1 bottom is provided with discharge port 12, the discharge port 12 is provided with solenoid valve, and the discharge is controlled through valve. Mixing container 1 inside is provided with the stirring structure of stirring mixing activated carbon.

[0021] As the invention point of the utility model:

[0022] The stirring structure includes stirring shaft 2 and screw conveyor 3, the stirring shaft 2 is arranged in the vertical direction in the inside center position of mixing container 1;The top end of the stirring shaft 2 is arranged in the top wall of mixing container 1, and is connected with the first drive motor 22 through the shaft coupling. The stirring shaft 2 is made of high-strength alloy steel, has sufficient strength and rigidity, and can withstand the torque and bending moment in the stirring process.

[0023] As preferred, the shaft arm of the stirring shaft 2 is provided with a plurality of stirring blades 21 for disturbing the mixing state of activated carbon, which includes horizontal stirring blades 211 arranged in a horizontal posture or close to a horizontal posture, and inclined stirring blades 212 arranged at a certain angle with the horizontal direction, wherein the inclined stirring blades 212 include upwardly inclined blades and downwardly inclined blades.

[0024] The stirring shaft 2 is provided with a spiral conveying device 3 on one side, the spiral conveying device 3 comprises spiral blades 31 and a central shaft 32, the central shaft 32 is arranged in parallel with the stirring shaft 2, the spiral blades 31 are distributed in a spiral around the central shaft 32, and the spiral blades 31 and the central shaft 32 are connected in a detachable manner through welding, screw connection or other connection modes; one end of the central shaft 32 is rotationally connected with the bottom wall of the mixing container 1 through a bearing seat, the other end penetrates the top wall of the mixing container 1 and extends to the outside of the mixing container 1 and is connected with a second driving motor 33 through a shaft coupling.

[0025] As preferred, the spiral blades 31 are arranged in a gap close to the inner wall of the mixing container 1, and the gap between the spiral blades 31 and the inner wall of the mixing container 1 is 5-10 mm; in this way, the activated carbon can be smoothly conveyed upward along the wall of the mixing container 1 under the pushing of the spiral blades 31, the wall of the mixing container 1 restricts and rubs to generate radial and circumferential movement, and the activated carbon flow in the central area driven by the stirring shaft 2 forms a convection, thereby improving the mixing uniformity; if the gap is too small, the activated carbon is prone to be blocked in the gap, which hinders the conveying process and reduces the mixing efficiency; if the gap is too large, the activated carbon close to the wall of the mixing container 1 is difficult to be effectively grabbed and conveyed by the spiral blades 31, and part of the activated carbon is retained at the bottom or near the wall of the mixing container 1, so that the activated carbon cannot fully participate in the mixing circulation.

[0026] The spiral blades 31 and the central shaft 32 are made of stainless steel, which can adapt to the corrosion and wear of the equipment by the activated carbon during the mixing process of the activated carbon, and ensure the long-term stable operation of the equipment.

[0027] It should be noted that the utility model is an environmental protection type activated carbon deep processing mixing device, and when working,

[0028] (1) open the sealing cover 11 at the top of the mixing container 1, add the activated carbon raw materials and additives into the container according to a certain proportion, and then close the sealing cover 11.

[0029] (2) start the first driving motor 22 and the second driving motor 33; after the first driving motor 22 is started, the first driving motor 22 transmits power to the stirring shaft 2 through the shaft coupling.

[0030] After the stirring shaft 2 obtains power, the stirring shaft 2 starts to rotate and drives the stirring blades 21 mounted on the stirring shaft 2 to rotate together; in the rotating process of the stirring blades 21.

[0031] The horizontal stirring blade 211 can exert shearing force and pushing force on the activated carbon in the horizontal plane when the stirring shaft 2 rotates, so that the activated carbon is dispersed and mixed in the horizontal direction; the inclined stirring blade 212 provides a vertical component for the activated carbon in the rotating process due to the inclined structure, and drives the activated carbon to migrate and exchange in the vertical direction. The horizontal stirring blade 211 and the inclined stirring blade 212 are arranged on the stirring shaft 2 in a specific arrangement and distribution rule, and cooperate with each other to build a three-dimensional stirring area around the stirring shaft 2 which can realize the simultaneous mixing of the activated carbon in the horizontal and vertical directions, thereby significantly improving the mixing uniformity and efficiency of the activated carbon, and meeting the mixing requirements under different activated carbon characteristics and mixing processes.

[0032] Meanwhile, the central shaft 32 rotates under the drive of the second driving motor 33, and the spiral blade 31 rotates with the central shaft 32. When the spiral blade 31 rotates, the activated carbon is pushed by the spiral blade 31 and moves upward along the spiral line direction of the spiral blade 31, which can transport the activated carbon close to the container wall upward, and then mix it into the central area by the stirring blade 21, further improving the mixing uniformity of the activated carbon.

[0033] Since there is a gap between the spiral blade 31 and the inner wall of the container, the activated carbon will also be constrained and rubbed by the container wall during upward transportation, so that the activated carbon will also produce certain radial and circumferential movement while moving upward, further promoting the mixing of the activated carbon; by the synergistic effect of the stirring blade 21 and the spiral conveying device 3, the activated carbon can be fully mixed in the horizontal and vertical directions.

[0034] (3) The mixed activated carbon is discharged from the discharge port 12 by manually controlling the electromagnetic valve.

[0035] The basic principle and main features of the present application and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly activated carbon deep processing mixing device, comprising a mixing container (1), wherein the top of the mixing container (1) is provided with an openable sealing cover (11), the bottom of the mixing container (1) is provided with a discharge port (12), and the interior of the mixing container (1) is provided with a stirring structure for stirring and mixing activated carbon; characterized in that: The stirring structure includes a stirring shaft (2) and a spiral conveying device (3). The stirring shaft (2) has several stirring blades (21) on its shaft wall to disturb the mixing state of the activated carbon. The stirring shaft (2) is arranged vertically at the center of the mixing container (1). The stirring blades (21) include horizontal stirring blades (211) arranged in a horizontal or near-horizontal position, and inclined stirring blades (212) arranged at a certain angle to the horizontal direction. A spiral conveying device (3) is provided on one side of the stirring shaft (2) to convey the activated carbon at the bottom of the mixing container (1) upward. The spiral conveying device (3) includes spiral blades (31) and a central shaft (32). The spiral blades (31) are spirally distributed around the central shaft (32). The central shaft (32) is arranged parallel to the stirring shaft (2).

2. The environmentally friendly activated carbon deep processing mixing device according to claim 1, characterized in that... The inclined stirring blade (212) includes upward inclined blades and downward inclined blades.

3. The environmentally friendly activated carbon deep processing mixing device according to claim 1, characterized in that... The top end of the stirring shaft (2) passes through the top wall of the mixing container (1) and is connected to the first drive motor (22) via a coupling.

4. The environmentally friendly activated carbon deep processing mixing device according to claim 1, characterized in that... The spiral blades (31) are arranged with gaps close to the inner wall of the mixing container (1).

5. The environmentally friendly activated carbon deep processing mixing device according to claim 4, characterized in that... The gap between the spiral blade (31) and the inner wall of the mixing container (1) is set to 5-10 mm.

6. The environmentally friendly activated carbon deep processing mixing device according to claim 1, characterized in that... One end of the central shaft (32) is rotatably connected to the bottom wall of the mixing container (1) through a bearing seat, and the other end passes through the top wall of the mixing container (1) and extends to the outside of the mixing container (1) and is connected to a second drive motor (33) through a coupling.

Citation Information

Patent Citations

  • Activated carbon and phosphoric acid stirring equipment

    CN210994023U