Waste collecting device for aluminum plate extension machining
By designing a waste collection device for aluminum plate extension processing, and utilizing a drive mechanism and a detachable movable support device, the efficient collection and transfer of aluminum waste is achieved, solving the problem of overhead crane resource occupation and improving work efficiency and the convenience of waste recycling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-22
- Publication Date
- 2026-03-20
AI Technical Summary
In the existing technology, the collection of aluminum coil waste requires the use of overhead cranes, which occupies resources, affects the normal operation of other processes, and leads to low work efficiency.
A waste collection device for aluminum plate stretching processing was designed, including a fixed support device and a movable support device. The drive mechanism realizes the rotation and winding of the aluminum material unwinding device, and the detachable movable support device enables convenient transfer of waste materials, avoiding the use of overhead cranes.
It improves the ease of transferring aluminum scrap, reduces reliance on overhead cranes for transferring aluminum scrap, increases work efficiency, and facilitates the recycling and reuse of scrap.
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Figure CN224010847U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminium plate processing technical field especially is related to a kind of waste collection device for aluminium plate extension processing. BACKGROUND
[0002] Aluminum alloy plate is widely used in aerospace, shipbuilding, automobile industry, rail transportation, household appliances, and power engineering fields. With the development trend of lightweight, the market demand for aluminum alloy plates, especially high-quality aluminum alloy plates, is increasing. During the process of being pressed to the desired thickness, the length and width of the aluminum coil will change. To ensure the quality of the final product, the edges of the aluminum coil need to be trimmed to make them flat. The waste material cut off needs to be collected and processed to avoid accumulation near the cutting equipment, which affects the normal operation of the equipment or the work of workers.
[0003] Currently, the aluminum strips cut off are directly wound up using a winding roller and then transported to a designated place for processing. The winding device is fixed and cannot be moved. After the aluminum strip is wound, it needs to be removed from the winding device using a trolley and then lifted to a designated place. This method requires the use of a trolley, and the trolleys in a general workshop are usually shared. Using a trolley to lift the aluminum strip will occupy the trolley resources, affecting the use of other processes that require it more, or requiring a long waiting time, which affects work efficiency. SUMMARY
[0004] The utility model is proposed to solve the above problems and provides a waste collection device for aluminum plate extension processing.
[0005] The technical solution of the utility model is as follows:
[0006] A waste collection device for aluminum plate extension processing includes a fixed support device. A movable support device is provided on one side of the fixed support device. To facilitate winding of aluminum material, a support shaft is installed on the upper end side wall of the movable support device. An aluminum material winding device for winding aluminum material is rotatably installed on the support shaft. An installation hole is provided on the upper end of the fixed support device corresponding to the position of the support shaft. A drive mechanism for rotating the aluminum material winding device is installed on the outer side wall of the upper end of the fixed support device corresponding to the position of the installation hole. One end of the aluminum material winding device is drivingly connected to the power output end of the drive mechanism. The aluminum material winding device includes a rotating sleeve nested outside the support shaft. A fixed limiting disc is integrally formed on one end of the rotating sleeve away from the drive mechanism. To facilitate subsequent transfer, a limiting mechanism for limiting the position of aluminum material is detachably connected and installed on one end of the aluminum material winding device close to the drive mechanism.
[0007] Further, the fixed supporting device comprises a first stand, a first base is fixed to the lower end of the first stand, and a supporting leg is fixed to the lower end of the first base and is fixed to the ground.
[0008] Further, the movable supporting device comprises a second stand, the supporting shaft is fixed to the upper end side wall of the second stand, a second base is fixed to the lower end of the second stand and is matched and clamped with the first base, and universal wheels are fixed to the lower end of the second base and facilitate the planar movement of the movable supporting device.
[0009] Further, at least two buckle holes are formed in the side of the first base facing the second base, and rubber plungers are fixed to the side wall of the second base and can be inserted into the buckle holes in transition.
[0010] Further, the fixed supporting device and the movable supporting device are fixed as a whole through a locking mechanism, and the locking mechanism is any one of a lock, a buckle, a rope and the like.
[0011] Further, at least one elastic clamping plate for clamping aluminum materials is fixed to the side of the fixed limiting disc facing the limiting mechanism, the elastic clamping plate is made of elastic metal, and the elastic clamping plate is arranged along the length direction of the rotating sleeve and gradually fits with the outer wall of the rotating sleeve.
[0012] Further, the limiting mechanism comprises a movable limiting disc with the same size as the fixed limiting disc, a connecting sleeve is fixed to the center of the movable limiting disc and is matched and installed with the end of the rotating sleeve, and the connecting sleeve is installed at the end of the rotating sleeve through sliding connection or threaded connection.
[0013] Further, a plurality of first hanging holes are formed in the edge of the fixed limiting disc, and a plurality of second hanging holes corresponding to the positions of the first hanging holes are formed in the edge of the movable limiting disc.
[0014] By adopting the above technical scheme, the beneficial effects of the present application are as follows: the movable supporting device can be separated from the fixed supporting device after the aluminum waste is rolled up, the movable supporting device is used as a transport device to transfer the aluminum waste to a waste storage point, large equipment such as a trolley is not needed, and the convenience of aluminum waste transfer is improved; the aluminum material rolling device for rolling and placing aluminum materials can be quickly disassembled and is convenient for recycling and secondary utilization. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are only some of the embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0016] Figure 1 is the exploded view of the present application;
[0017] Figure 2 is the perspective view of the present application;
[0018] Figure 3 is the main sectional view of the present application;
[0019] Figure 4 is the fixed support device structure schematic view of the present application;
[0020] Figure 5 is the movable support device structure schematic view of the present application;
[0021] Figure 6 is the aluminum material roll releasing device structure schematic view of the present application;
[0022] Figure 7 is the limiting mechanism structure schematic view of the present application.
[0023] The following is the explanation of the reference signs:
[0024] 1, fixed support device; 11, first stand; 12, first base; 2, driving mechanism; 3, movable support device; 31, second stand; 32, second base; 33, support shaft; 34, universal wheel; 35, rubber plunger; 4, aluminum material roll releasing device; 41, rotating sleeve; 42, fixed limiting disc; 43, connecting shaft end; 44, connecting shaft sleeve; 45, elastic clamping plate; 46, first hanging hole; 5, limiting mechanism; 51, connecting sleeve; 52, movable limiting disc; 53, second hanging hole; 6, locking mechanism. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, and not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0026] As Figures 1-3As shown in the figure, a kind of waste collecting device for aluminum plate extension processing, including fixed support device 1, the side of fixed support device 1 is provided with movable movable support device 3, to facilitate the winding of aluminum material, support shaft 33 is installed on the upper end side wall of movable support device 3, aluminum material winding device 4 for winding aluminum material is rotatably installed on support shaft 33, support shaft 33 is solid steel column or iron column, to ensure the support strength, the length of support shaft 33 is 1 / 3-1 / 5 of the length of aluminum material winding device 4, at the same time, one end of support shaft 33 can be fixed with movable support device 3 as a whole or rotatably installed using bearing seat, mounting hole is opened on the upper end of fixed support device 1 corresponding to the position of support shaft 33, drive mechanism 2 for driving aluminum material winding device 4 to rotate is installed on the outer side wall of the upper end of fixed support device 1 corresponding to the position of mounting hole, one end of aluminum material winding device 4 is drivingly connected with the power output end of drive mechanism 2, drive mechanism 2 is a low-speed servo motor, the servo motor is a rotary actuator or linear actuator, which allows the precise control of angular velocity or linear position, speed and acceleration, it includes a suitable motor connected with sensor for position feedback, by controlling the rotating speed of drive mechanism 2 to make it same with the conveying speed of aluminum material, synchronous winding of aluminum material edge and corner material can be realized.
[0027] As Figure 6 shown, aluminum material winding device 4 includes rotating sleeve 41 nested outside support shaft 33, one end of rotating sleeve 41 is fixed with connecting shaft sleeve 44 connected with drive mechanism 2, connecting shaft sleeve 44 adopts spline shaft sleeve, long service life, not easy to loosen, rotating sleeve 41 and support shaft 33 are gap fitted together, to avoid eccentricity when rotating to affect the transmission of drive mechanism 2, fixed limiting disc 42 is integrally formed at one end of rotating sleeve 41 away from drive mechanism 2, to reduce the friction between aluminum material winding device 4 and movable support device 3, a stepped shaft is formed at the fixed end of support shaft 33, the end surface of fixed limiting disc 42 contacts with the end surface of stepped shaft, the contact surface is small, the friction is small, to facilitate the transfer in later period, a limiting mechanism 5 limiting the position of aluminum material is detachably connected and installed at one end of aluminum material winding device 4 close to drive mechanism 2, when fixed support device 1 and movable support device 3 are fixed together, the end of limiting mechanism 5 abuts against the side wall of fixed support device 1, and limiting mechanism 5 can relatively rotate relative to fixed support device 1, using fixed limiting disc 42 and limiting mechanism 5 can avoid the unwinding of aluminum material.
[0028] In this embodiment, as Figure 4 shown, fixed support device 1 includes first stand 11, first base 12 is fixed at the lower end of first stand 11, support leg fixed with the ground is fixed at the lower end of first base 12, as Figure 2 , Figure 3 , Figure 5As shown, the movable support device 3 includes a second upright 31, a support shaft 33 fixed on the upper side wall of the second upright 31, and a second base 32 fixed at the lower end of the second upright 31 that matches and is snapped together with the first base 12. The snap-fit structure enables precise positioning, allowing the drive mechanism 2 and the connecting bushing 44 to be quickly and accurately connected and installed. The lower end of the second base 32 is fixed with a caster wheel 34 that facilitates the planar movement of the movable support device 3.
[0029] In this embodiment, as Figure 4 , Figure 5 As shown, the first base 12 has at least two snap-fit holes on the side facing the second base 32. A rubber plunger 35 that can be inserted into the snap-fit holes is fixed on the side wall of the second base 32. The end of the rubber plunger 35 is chamfered to facilitate the quick positioning and snap-fit of the movable support device 3 and the fixed support device 1. After the rubber plunger 35 is inserted into the snap-fit hole, the snap-fit is strengthened due to the transition fit.
[0030] In this embodiment, the fixed support device 1 and the movable support device 3 are fixed together by a locking mechanism 6. The locking mechanism 6 can be any of the following: a lock, a buckle, a rope, or other detachable or openable connector. The locking mechanism 6 is installed on both sides of the lower middle part of the fixed support device 1 and the movable support device 3. The locking mechanism 6 can fix the fixed support device 1 and the movable support device 3 together, so as to avoid the fixed support device 1 and the movable support device 3 from accidentally separating and affecting the work when winding and shearing waste.
[0031] In this embodiment, as Figure 6 As shown, at least one elastic clamping plate 45 for clamping aluminum material is fixed on the side of the fixed limiting plate 42 facing the limiting mechanism 5. The elastic clamping plate 45 is made of elastic metal and is arranged along the length of the rotating sleeve 41 and gradually comes into contact with the outer wall of the rotating sleeve 41. When winding up aluminum scrap, one end of the aluminum scrap can be wound around the support shaft 33 and then clamped and fixed by the elastic clamping plate 45 to prevent loosening and facilitate quick winding up of the aluminum material. Generally, it can be clamped after winding half a turn or one turn. The end of the elastic clamping plate 45 near the fixed limiting plate 42 is sloping. When removing the aluminum material winding device 4, due to the elasticity of the elastic clamping plate 45, the aluminum material can be quickly separated from the gap between the elastic clamping plate 45 and the support tube 33.
[0032] In this embodiment, as Figure 7As shown, the limiting mechanism 5 includes a movable limiting disc 52 of the same size as the fixed limiting disc 42, and the movable limiting disc 52 is centrally fixed with a connecting sleeve 51 that is cooperatively installed at the end of the rotating sleeve 41. The connecting sleeve 51 is installed at the end of the rotating sleeve 41 in a sliding connection or a threaded connection. When the sliding connection is adopted, the central hole of the connecting sleeve 51 is a non-circular hole to avoid rotation. A connecting shaft section 43 that cooperates with the connecting shaft sleeve 44 is formed on the outer wall of the end of the rotating sleeve 41 to achieve sliding and cooperatively installed at a fixed angle. When the threaded connection is adopted, the central hole of the connecting sleeve 51 is a circular hole with a threaded groove. Similarly, an external threaded groove is formed on the outer wall of the connecting shaft section 43 to achieve cooperatively installed. After the threaded connection is installed, the limiting mechanism 5 can be prevented from accidentally falling. The sliding and cooperatively installed limiting mechanism 5 needs to be fixed on the aluminum material roll placing device 4 by using a rope or the like when moving to avoid accidental falling.
[0033] In this embodiment, as shown in Figure 6 、 Figure 7 The edge of the fixed limiting disc 42 is formed with a plurality of first hanging holes 46, and the edge of the movable limiting disc 52 is formed with a plurality of second hanging holes 53 corresponding to the positions of the first hanging holes 46. The limiting mechanism 5 can be fixed on the aluminum material roll placing device 4 by using a rope passing through the first hanging holes 46 and the second hanging holes 53, and it is also convenient to be hooked and installed by the hoisting device during hoisting to improve the use effect.
[0034] The working principle of the utility model is as follows: the device is fixed on both sides of aluminum roll stretching equipment, when using, the limiting mechanism 5 is installed on the aluminum roll placing device 4 end, the first hanging hole 46 and the second hanging hole 53 position are guaranteed to correspond, then the aluminum roll placing device 4 is sleeved on the supporting shaft 33, the movable supporting device 3 is pushed to make it close to the fixed supporting device 1, the aluminum roll placing device 4 end and the power output end of the driving mechanism 2 are connected as a whole, the first base 12 and the second base 32 are clamped together, then the fixed supporting device 1 and the movable supporting device 3 are fixed as a whole by the locking mechanism 6, when the aluminum plate is cut, one end of the cut aluminum material is fixed on the aluminum roll placing device 4, then the driving mechanism 2 is started to drive the aluminum roll placing device 4 to rotate and gradually wind the cut aluminum material on the rotating sleeve pipe 41, when a roll of aluminum material is cut and wound, the limiting mechanism 5 is fixed on the aluminum roll placing device 4 by a rope or the like to avoid accidental falling, the locking mechanism 6 is opened to make the fixed supporting device 1 and the movable supporting device 3 can be separated, then the movable supporting device 3 is pulled away from the fixed supporting device 1 to drive the aluminum roll placing device 4 with the wound aluminum material to move, the movable supporting device 3 is pushed to the designated place, the aluminum roll placing device 4 is pushed down from the supporting shaft 33 to complete the transfer of the aluminum material, at the aluminum waste storage site, the rope or the like of the fixed limiting mechanism 5 is taken down, the limiting mechanism 5 is taken down, the aluminum roll placing device 4 is pulled out from the aluminum material to complete the disassembly of the aluminum roll placing device 4 and the limiting mechanism 5, the aluminum roll placing device 4 and the limiting mechanism 5 are convenient to recycle and reuse.
[0035] Components not described in detail herein are prior art.
[0036] The above only describes preferred embodiments of the utility model, and does not limit the utility model, any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A waste collection device for aluminum plate stretching processing, characterized in that: The device includes a fixed support device (1), on one side of which is a movable support device (3). To facilitate the winding of aluminum, a support shaft (33) is installed on the upper side wall of the movable support device (3). An aluminum winding device (4) for winding aluminum is rotatably mounted on the support shaft (33). An installation hole is provided on the upper end of the fixed support device (1) corresponding to the position of the support shaft (33). A device for driving the aluminum winding device (4) is installed on the upper outer side wall of the fixed support device (1) corresponding to the position of the installation hole. The rotating drive mechanism (2) has one end of the aluminum coiling device (4) connected to the power output end of the drive mechanism (2). The aluminum coiling device (4) includes a rotating sleeve (41) nested outside the support shaft (33). The rotating sleeve (41) has a fixed limiting plate (42) integrally formed at the end away from the drive mechanism (2). In order to facilitate the transfer later, a limiting mechanism (5) for limiting the position of aluminum is detachably connected and installed at the end of the aluminum coiling device (4) close to the drive mechanism (2).
2. The waste collection device for aluminum plate stretching processing according to claim 1, characterized in that: The fixed support device (1) includes a first upright (11), a first base (12) is fixed at the lower end of the first upright (11), and a support foot fixed at the lower end of the first base (12) and fixed to the ground.
3. The waste collection device for aluminum plate stretching processing according to claim 2, characterized in that: The movable support device (3) includes a second stand (31), the support shaft (33) is fixed on the upper side wall of the second stand (31), the lower end of the second stand (31) is fixed with a second base (32) that matches the position of the first base (12) and is snapped together, and the lower end of the second base (32) is fixed with a universal wheel (34) that facilitates the planar movement of the movable support device (3).
4. The waste collection device for aluminum plate stretching processing according to claim 3, characterized in that: The first base (12) has at least two snap-fit holes on the side facing the second base (32), and a rubber plunger (35) that can be inserted into the snap-fit holes is fixed on the side wall of the second base (32).
5. The waste collection device for aluminum plate stretching processing according to claim 1, characterized in that: The fixed support device (1) and the movable support device (3) are fixed together by a locking mechanism (6).
6. The waste collection device for aluminum plate stretching processing according to claim 1, characterized in that: The fixed limiting plate (42) is fixed with at least one elastic clamping plate (45) for clamping aluminum material on the side facing the limiting mechanism (5). The elastic clamping plate (45) is made of elastic metal. The elastic clamping plate (45) is arranged along the length direction of the rotating sleeve (41) and gradually fits against the outer wall of the rotating sleeve (41).
7. The waste collection device for aluminum plate stretching processing according to claim 1, characterized in that: The limiting mechanism (5) includes a movable limiting plate (52) of the same size as the fixed limiting plate (42). A connecting sleeve (51) that is fitted to the end of the rotating sleeve (41) is fixed in the center of the movable limiting plate (52). The connecting sleeve (51) is installed at the end of the rotating sleeve (41) by sliding connection or threaded connection.
8. The waste collection device for aluminum plate stretching processing according to claim 7, characterized in that: The fixed limiting plate (42) has a plurality of first hanging holes (46) formed on its edge, and the movable limiting plate (52) has a plurality of second hanging holes (53) formed on its edge corresponding to the positions of the first hanging holes (46).