Edge cutting device for A-face-free frame
By coating the cutting head of the photovoltaic frame module with a nano-hydrophobic layer and equipping it with a blower and negative pressure adsorption system, the flying debris during the processing is automatically cleaned up, solving the problem of time-consuming and labor-intensive manual cleaning in the prior art, and realizing a highly efficient, clean and safe processing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-03-20
AI Technical Summary
During the processing of existing photovoltaic frame modules, flying debris easily adheres to the cutting head, requiring manual cleaning, which is time-consuming, labor-intensive, and poses safety hazards.
Design a beveling device without an A-side border, using a nano-hydrophobic coating to coat the cutting head, combined with a blower to blow away waste material, and equipped with a negative pressure adsorption component and a multi-stage filtration structure to automatically clean up flying debris.
It reduces the adhesion of waste material during the cutting process, lowers the cleaning frequency, improves cleaning efficiency, prevents flying chips from scattering and polluting the environment, and ensures cutting accuracy and safety.
Smart Images

Figure CN224011371U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module frame manufacturing technical field especially relates to a kind of edge cutting device of A-face frameless. BACKGROUND
[0002] At present, large ground power station and distributed power station installed capacity increase year by year, its installed component type and installation method are various, ground large power station and most distributed power station are through anodic oxidation, hot galvanizing, UV resistance etc. Technology solves the water vapor and load test after component installation, reaches 25 years even longer life, large photovoltaic power station generally installed capacity is more, installation workload is larger, operation and maintenance are complex, compared with, distributed photovoltaic scheme is favored by household customers, and distributed power station is more stringent than conventional components in appearance and electrical performance.
[0003] The existing photovoltaic frame assembly is easy to adhere to the cutting head during processing, which needs to be cleaned manually, time-consuming and laborious, and there is a safety hazard. UTILITY MODEL CONTENT
[0004] To solve the related technical problems, the purpose of the utility model is to provide an edge cutting device of A-face frameless to solve the problem of time-consuming and laborious manual cleaning of cutting head.
[0005] To achieve the above purpose, the embodiments of the utility model adopt the following technical solutions:
[0006] An edge cutting device of A-face frameless includes a mounting bracket, a moving assembly and a cutting assembly, wherein:
[0007] The mounting bracket is provided with a bearing platform, which is configured to bear the frame to be processed,
[0008] The moving assembly includes a horizontal moving part and a vertical moving part, the horizontal moving part is reciprocally movable in the first direction and is arranged on the mounting bracket, the vertical moving part is reciprocally movable in the vertical direction and is arranged on the horizontal moving part,
[0009] The cutting assembly includes a base, a driving part, a cutting head and a blowing part, the base is arranged at the moving end of the vertical moving part, the fixed end of the driving part is arranged on the base, the cutting head is arranged at the driving end of the driving part, the cutting head is provided with a nano hydrophobic coating, the blowing part is arranged on the base, the blowing part is provided with a plurality of blowing ports, and the blowing part is configured to blow off the waste on the cutting head.
[0010] Optionally, the bearing platform is provided with a polyurethane damping block, and the polyurethane damping block is provided with a pressure sensor inside.
[0011] Optionally, the bearing platform is further provided with a negative pressure adsorption assembly, which is configured to adsorb the swarf during machining on the bearing platform.
[0012] Optionally, the negative pressure adsorption assembly comprises at least two suction members, which are arranged on both sides of the bearing platform in a first direction.
[0013] Optionally, the suction member comprises a suction head and a ventilation pipeline, the suction head is detachably mounted at a first end of the ventilation pipeline, a second end of the ventilation pipeline is connected with a suction device, a blocking member is arranged between the ventilation pipeline and the suction device, and the blocking member is configured to block the swarf of the workpiece machined on the bearing platform adsorbed by the suction head.
[0014] Optionally, the ventilation pipeline is provided with a discharge port below the blocking member, the discharge port is connected with a discharge pipeline, and the discharge port is configured to receive the swarf blocked by the blocking member.
[0015] Optionally, the blocking member comprises a first screen and a second screen, and the first screen and the second screen are arranged in sequence and at intervals at the second end of the ventilation pipeline.
[0016] Optionally, the blowing port is provided with a micro high-pressure airflow nozzle.
[0017] The beneficial effects of the utility model are as follows:
[0018] 1. By setting the nanometer hydrophobic coating on the cutting head, the adhesion of waste material in the cutting process is reduced, the cleaning frequency is reduced, and the waste material on the cutting head is cleaned by cooperating with the air blowing member, so that the manual cleaning process is saved, and the cleaning efficiency is improved.
[0019] 2. By setting the negative pressure adsorption assembly, the swarf generated during machining is adsorbed by airflow, so as to prevent the swarf from scattering and polluting the environment or affecting the cutting precision.
[0020] 3. By setting the blocking member and the first screen and the second screen in the blocking member, a multi-stage filtering structure is formed, different particle size swarf is intercepted respectively, and the filtering efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate and understand the technical scheme in the embodiments of the present application, the drawings needed to be used in the background of the present application and the embodiment description will be briefly introduced, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the content of the embodiments of the present application and the drawings without creative labor.
[0022] Figure 1 The structural schematic diagram of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure.
[0023] Figure 2 The structural schematic diagram of the cutting head of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure.
[0024] Figure 3 The positional relationship schematic diagram of the negative pressure adsorption assembly and the bearing platform of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure.
[0025] Figure 4 The structural schematic diagram of the cutting head and the nano-hydrophobic coating of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure.
[0026] Figure 5 The structural schematic diagram of the polyurethane damping block and the pressure sensor of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure.
[0027] Figure 6 The structural schematic diagram of the negative pressure adsorption assembly of the edge cutting device without A-face frame provided by the embodiment of the present application is shown in the figure. DETAILED DESCRIPTION
[0028] The present application will be further described in detail in combination with the drawings.
[0029] To facilitate understanding of this utility model, a more complete description of it will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model. It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is referred to as being "connected to" another component, it can be directly connected to the other component or there may be an intermediate component. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementations. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of this utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0030] Please see Figures 1 to 6 As shown, this embodiment provides a beveling device without an A-side frame, which includes a mounting frame 10, a moving component 20, and a cutting component 30. The mounting frame 10 is provided with a support platform 40, which is configured to support the frame to be processed. The moving component 20 includes a horizontal moving component 21 and a vertical moving component 22. The horizontal moving component 21 is reciprocally moved along a first direction and is provided on the mounting frame 10. The vertical moving component 22 is reciprocally moved along a vertical direction and is provided on the horizontal moving component 21. The cutting component 30 includes a base 31, a driving component 32, a cutting head 33, and a blower 34. The base 31 is provided at the moving end of the vertical moving component 22, the fixed end of the driving component 32 is provided on the base 31, the cutting head 33 is provided at the driving end of the driving component 32, and a nano-hydrophobic coating 50 is provided on the cutting head 33. The blower 34 is provided on the base 31 and has multiple air outlets. The blower 34 is configured to blow off the waste material on the cutting head 33.
[0031] Specifically, a mounting bracket 70 is also provided on the base 31, which is configured to install the air outlet.
[0032] Specifically, the blower 34 includes a high-pressure air pump and multiple air supply pipes. The high-pressure air pump is located at the bottom of the mounting bracket 10. One end of the air supply pipe is connected to the high-pressure air pump, and the other end of the air supply pipe is provided with an air outlet. The other end of the air supply pipe is located on the fixed bracket 70.
[0033] Specifically, the horizontal moving part 21 comprises a first cylinder and a moving base, a fixed end of the first cylinder is arranged on the mounting frame 10, and the moving base is movably arranged at a moving end of the first cylinder.
[0034] Specifically, the vertical moving part 22 comprises a second cylinder and a mounting base, a fixed end of the second cylinder is arranged on the moving base, and the mounting base is arranged at a moving end of the second cylinder.
[0035] Specifically, the mounting base is further provided with a visual sensor 220, and the visual sensor 220 is configured to detect the positioning frame edge key point.
[0036] Specifically, the visual sensor 220 is an industrial binocular camera.
[0037] It can be seen that by arranging the nanometer hydrophobic coating 50 on the cutting head 33, the adhesion of waste materials in the cutting process is reduced, the cleaning frequency is reduced, and the waste materials on the cutting head 33 are cleaned by the air blowing part 34, thereby avoiding manual cleaning and improving the cleaning efficiency.
[0038] As an implementation manner, the bearing platform 40 is provided with a polyurethane damping block 41, and the polyurethane damping block 41 is internally provided with a pressure sensor 42.
[0039] Specifically, the bearing platform 40 is further provided with a horizontal moving assembly 43, the horizontal moving assembly 43 is arranged below the polyurethane damping block 41, and the horizontal moving assembly 43 is configured to drive the polyurethane damping block 41 to reciprocate in a second direction, thereby driving the frame on the polyurethane damping block 41 to reciprocate in the second direction.
[0040] Specifically, the first direction is an x direction in the formula (1), and the second direction is a y direction in the formula (2). Figure 1 Figure 1 The first direction and the second direction are perpendicular to each other.
[0041] It can be seen that the polyurethane damping block 41 of the bearing platform 40 absorbs cutting vibration, reduces impact on the frame, protects the surface quality of the workpiece, and the internal pressure sensor 42 monitors the bearing pressure in real time, triggers an alarm or stops when the pressure is abnormal, and prevents equipment damage.
[0042] As an implementation manner, the bearing platform 40 is further provided with a negative pressure adsorption assembly 60, and the negative pressure adsorption assembly 60 is configured to adsorb the flying chips during machining on the bearing platform 40.
[0043] It can be seen that the negative pressure adsorption assembly 60 adsorbs the flying chips generated during machining through air flow, prevents the flying chips from scattering and polluting the environment or affecting the cutting precision.
[0044] As an implementation form, the negative pressure adsorption assembly 60 comprises at least two adsorption accessories 61, which are arranged at two sides of the carrying platform 40 in the first direction.
[0045] Specifically, the negative pressure adsorption assembly 60 comprises four adsorption accessories 61, which are symmetrically arranged at four sides of the carrying platform 40 in the first direction and the second direction.
[0046] It can be seen that the at least two adsorption accessories 61 are arranged at two sides of the carrying platform 40 in the first direction, forming a symmetric or uniform adsorption area, covering the full length of the frame processing, and ensuring that the flying chips at different positions are effectively adsorbed.
[0047] As an implementation form, the adsorption accessory 61 comprises an adsorption head 62 and a ventilation pipeline 63, the adsorption head 62 is detachably mounted at a first end of the ventilation pipeline 63, a second end of the ventilation pipeline 63 is connected to a suction device, a blocking piece 64 is arranged between the ventilation pipeline 63 and the suction device, and the blocking piece 64 is configured to block the flying chips of the workpiece processed on the carrying platform 40 adsorbed by the adsorption head 62.
[0048] It can be seen that the adsorption head 62 is detachably mounted, which is convenient for cleaning the blocked flying chips; the blocking piece 64 of the ventilation pipeline 63 intercepts the flying chips to prevent the blocked flying chips from entering the suction device.
[0049] As an implementation form, the ventilation pipeline 63 is provided with a discharge port 65, the discharge port 65 is located below the blocking piece 64, the discharge port 65 is connected with a discharge pipeline, and the discharge port 65 is configured to receive the flying chips blocked by the blocking piece 64.
[0050] Specifically, the discharge port 65 is provided below with a material receiving piece, and the material receiving piece is configured to collect the flying chips blocked by the blocking piece 64.
[0051] Specifically, the carrying piece is a waste collecting barrel or a waste collecting box.
[0052] It can be seen that the discharge port 65 is located below the blocking piece 64 and is connected with the discharge pipeline, so that the intercepted flying chips are directly introduced into the collecting device.
[0053] As an implementation form, the blocking piece 64 comprises a first screen 640 and a second screen 641, and the first screen 640 and the second screen 641 are sequentially and spacedly arranged at the second end of the ventilation pipeline 63.
[0054] Specifically, the top end of the first screen 640 is arranged on the ventilation pipeline 63, the bottom of the first screen 640 is provided with a first ventilation gap 642, the bottom of the second screen 641 is arranged on the ventilation pipeline 63, and the top of the second screen 641 is provided with a second ventilation gap 643, and the first ventilation gap 642 and the second ventilation gap 643 are configured to pass through the airflow in the ventilation pipeline 63.
[0055] It can be seen that the first screen 640 and the second screen 641 of the blocking member 64 are spaced apart to form a multi-stage filtering structure, and different sizes of chips are intercepted respectively to improve the filtering efficiency.
[0056] As an embodiment, the air outlet is provided with a micro high-pressure airflow nozzle 80.
[0057] It can be seen that the micro high-pressure airflow nozzle 80 of the air outlet generates high-speed airflow, enhances the blowing force on the cutting head 33, and effectively removes stubbornly attached waste.
[0058] In the embodiments disclosed by the present application, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense. For example, "connecting" can be fixedly connected, or can be detachably connected, or integrally connected. "Connected" can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments disclosed by the present application can be understood according to the specific circumstances.
[0059] The above embodiments only illustrate the basic principles and characteristics of the present application, and the present application is not limited by the above examples. Without departing from the spirit and scope of the present application, various changes and modifications can be made to the present application, and these changes and modifications all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A beveling device without an A-side border, characterized in that, The edge-trimming device without an A-side border includes a mounting bracket, a moving assembly, and a cutting assembly, wherein: The mounting frame is equipped with a support platform, which is configured to support the frame to be processed. The moving component includes a horizontal moving member and a vertical moving member. The horizontal moving member is reciprocatingly mounted on the mounting frame in a first direction, and the vertical moving member is reciprocatingly mounted on the horizontal moving member in a vertical direction. The cutting assembly includes a base, a drive unit, a cutting head, and a blower. The base is disposed at the moving end of the vertical moving member, the fixed end of the drive unit is disposed on the base, the cutting head is disposed at the driving end of the drive unit, and the cutting head is provided with a nano-hydrophobic coating. The blower is disposed on the base and is provided with multiple air nozzles. The blower is configured to blow off the waste material on the cutting head.
2. The edge-trimming device without an A-side border according to claim 1, characterized in that, A polyurethane damping block is installed on the support platform, and a pressure sensor is installed inside the polyurethane damping block.
3. The edge-trimming device without an A-side border according to claim 1, characterized in that, The carrier platform is also equipped with a negative pressure adsorption component, which is configured to adsorb the flying debris during processing on the carrier platform.
4. The edge-trimming device without an A-side frame according to claim 3, characterized in that, The negative pressure adsorption assembly includes at least two adsorption elements, which are spaced apart on both sides of the support platform along a first direction.
5. The edge-trimming device without an A-side frame according to claim 4, characterized in that, The adsorption element includes an adsorption head and an air passage. The adsorption head is detachably mounted on a first end of the air passage, and a second end of the air passage is connected to an air extraction device. A blocking element is provided between the air passage and the air extraction device. The blocking element is configured to block the flying debris of the workpiece being processed on the support platform adsorbed by the adsorption head.
6. The edge-trimming device without an A-side frame according to claim 5, characterized in that, The ventilation pipe is provided with a discharge port, which is located below the blocking member. The discharge port is connected to a discharge pipe and is configured to receive the flying debris blocked by the blocking member.
7. The edge-trimming device without an A-side border according to claim 5, characterized in that, The blocking component includes a first screen and a second screen, which are arranged sequentially at intervals at the second end of the ventilation pipe.
8. The edge-trimming device without an A-side frame according to claim 1, characterized in that, The air outlet is equipped with a miniature high-pressure airflow nozzle.