Automatic coil bagging and vacuumizing equipment

Abstract

The utility model relates to the technical field of automatic coil bagging and vacuumizing, and discloses automatic coil bagging and vacuumizing equipment which comprises an equipment frame, a sealing mechanism, a shear knife assembly, a heat sealing mechanism assembly, an upper and lower film guide conveying mechanism and a lifting conveying line are arranged on the equipment frame, and a display screen is installed on one side of the equipment frame. A power distribution cabinet is arranged on the equipment frame, a speed regulating motor is arranged on one side of the equipment frame, and an air expansion shaft support is arranged on the equipment frame. Through cooperative work of a pushing air cylinder, a synchronous motor, a first downward pressing air cylinder, a jacking air cylinder and other assemblies, the sealing and cutting precision and stability are ensured, meanwhile, the sealing and cutting efficiency is improved, and meanwhile the sealing and cutting efficiency is improved. Through the cooperation of the guide rod and the guide copper sleeve and the fine design of the heat sealing mechanism body and the sealing mechanism, the sealing quality and the sealing performance of the product are further improved, and through the high-precision and stable production mode, the defective product rate in the production process can be greatly reduced, and the overall quality of the product is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to coil automatic bagging vacuum technology field especially relates to a coil automatic bagging vacuum equipment. BACKGROUND

[0002] In the field of automatic packaging, especially for the packaging of electronic components such as coils, the continuity and integrity of the film material are crucial to ensure product quality. Traditional packaging methods often use manual monitoring of film material conveying status. Once film material is found to be broken, manual shutdown and film material replacement are required. This method is not only inefficient, but also prone to missed detection or misjudgment due to human negligence. SUMMARY

[0003] The utility model aims at solving the shortcomings in the prior art and provides a coil automatic bagging vacuum equipment.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a coil automatic bagging vacuum equipment, comprising an equipment frame, a sealing mechanism, a shearing knife assembly, a hot sealing mechanism assembly, an up-down film guide conveying mechanism, and a lifting conveying line are provided on the equipment frame, a display screen is installed on one side of the equipment frame, a power distribution cabinet is arranged on the equipment frame, a speed regulating motor is arranged on one side of the equipment frame, and an air inflation shaft support is arranged on the equipment frame.

[0005] As a further description of the above technical scheme: the sealing mechanism comprises a push cylinder, the push cylinder is installed on the equipment frame, the output end of the push cylinder is fixedly connected with a sliding plate, a synchronous motor is installed on the sliding plate, the output end of the synchronous motor is installed with a synchronous pulley, the synchronous pulley is fixedly connected with a sliding block one, a slide rail one is arranged on the equipment frame, the sliding plate is slidably connected on the slide rail one, and a suction nozzle is arranged on the sliding block one.

[0006] As a further description of the above technical scheme: the shearing knife assembly comprises a down pressure cylinder one, the down pressure cylinder one is installed on the equipment frame, a linear slide rail is arranged on the equipment frame, an upper cutting knife is slidably connected on the linear slide rail, the output end of the down pressure cylinder one is connected to the upper cutting knife through a floating joint, a lower cutting knife is slidably connected on the linear slide rail, a sliding block two is fixedly connected on the lower cutting knife, a pressing die mechanism is arranged on the upper end of the sliding block two, a jacking cylinder one is installed on the fixed plate of the equipment frame, a jacking cylinder two is connected to the jacking cylinder one through an adapter plate, and the output end of the jacking cylinder two is connected to the lower cutting knife through a floating joint.

[0007] As a further description of the above technical solution: the compression mold mechanism is provided with two groups, each group of the compression mold mechanism is arranged on the upper cutter and the lower cutter, the second sliding block is provided with a plurality of groups, and the second sliding block is arranged between the two groups of compression mold mechanisms and the upper cutter and the lower cutter.

[0008] As a further description of the above technical solution: the upper cutter and the lower cutter are provided with a plurality of groups of through holes and internally mounted with guide copper sleeves, the positions of the copper sleeves of the upper cutter and the lower cutter are provided with corresponding guide rods, and the second sliding block is sleeved outside the guide rods.

[0009] As a further description of the above technical solution: the heat sealing mechanism assembly comprises a guide light shaft one, the guide light shaft one is slidably connected on the equipment frame, a heat sealing mechanism body is arranged below the guide light shaft one, a vacuum chuck is arranged on one side of the heat sealing mechanism body, a sealing mechanism is arranged on one side of the heat sealing mechanism body, and a horizontal plate on the equipment frame is provided with a lifting air cylinder.

[0010] As a further description of the above technical solution: the lifting air cylinder is provided with a plurality of groups.

[0011] As a further description of the above technical solution: the upper and lower film guide conveying mechanisms comprise a servo drive motor one, the servo drive motor one is installed on the equipment frame, a rubber coating driving roller is connected to the output end of the servo drive motor one through a shaft coupling, the rubber coating driving roller is installed on the equipment frame through a bearing seat, a non-power roller one is arranged above the rubber coating driving roller, the non-power roller one is installed on the equipment frame through a sliding seat, a lower pressing air cylinder two is installed on the equipment frame, the output end of the lower pressing air cylinder two is fixedly connected to the sliding seat, a non-power roller two is arranged on the support frame of the equipment frame, and a film breaking detection mechanism is arranged on one side of the non-power roller two.

[0012] As a further description of the above technical solution: the film breaking detection mechanism is arranged between the rubber coating driving roller and the non-power roller two.

[0013] As a further description of the above technical solution: the lifting conveying line comprises a servo drive motor two, the servo drive motor two is installed on the support frame of the equipment frame, a transmission belt is installed on the output end of the servo drive motor two, a ball screw is installed on the transmission belt, an inlet belt conveying line is arranged on the ball screw, a guide light shaft two is arranged below the inlet belt conveying line, a cable drag chain is arranged on one side of the inlet belt conveying line, and the cable drag chain is installed on the support frame of the equipment frame.

[0014] The utility model has the advantages of the following beneficial effects:

[0015] 1. The utility model discloses, through the collaborative work of push air cylinder, synchronous motor, down pressure cylinder no. 1 and jacking air cylinder etc. Component, the precision and stability of sealing and cutting are ensured, simultaneously, the cooperation of guide rod and guide copper bushing and the fine design of heat sealing mechanism body and sealing mechanism have further improved the sealing quality and the sealing property of product, this kind of high accuracy and stable production mode can greatly reduce the defective rate in the production process, improve the overall quality of product.

[0016] 2. The utility model discloses, through the conveying, sealing, shearing to heat sealing and packaging of membrane material, the whole process almost needs no manual intervention, realizes the fully automated production process, in addition, through film breakage detection mechanism can real -time monitoring production state, once discovers unusual condition, immediately sends out the signal and takes corresponding measures, has guaranteed the continuity and stability of production, not only has improved the production efficiency, still has strengthened the flexibility and adaptability of production, makes the enterprise can better cope with the change of market demand. ACCURACY

[0017] Figure 1 The structure diagram of a kind of coil automatic bagging vacuum equipment for the utility model Figure One ;

[0018] Figure 2 The structure diagram of a kind of coil automatic bagging vacuum equipment for the utility model Figure Two ;

[0019] Figure 3 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility model Figure One ;

[0020] Figure 4 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility model Figure Two ;

[0021] Figure 5 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility model Figure Three ;

[0022] Figure 6 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility model Figure Four ;

[0023] Figure 7 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility model Figure Five ;

[0024] Figure 8 Partial structure display of a kind of coil automatic bagging vacuum equipment for the utility modelFigure Six ;

[0025] Figure 9 The utility model provides a kind of local structure display of coil automatic bagging vacuum equipment Figure Seven ;

[0026] Figure 10 The utility model provides a kind of local structure display of coil automatic bagging vacuum equipment Figure Eight .

[0027] Legend:

[0028] 1, equipment frame;2, sealing mechanism;201, push cylinder;202, sliding rail one;203, synchronous motor;204, synchronous pulley;205, sliding block one;206, suction nozzle;3, shearing cutter assembly;301, lower pressure cylinder one;302, upper cutter;303, linear sliding rail;304, die mechanism;305, lower cutter;306, sliding block;307, sliding block two;308, jacking cylinder one;309, jacking cylinder two;4, heat sealing mechanism assembly;401, guide light axle one;402, heat sealing mechanism body;403, vacuum chuck;404, sealing mechanism;405, lifting cylinder;5, up and down film guide conveying mechanism;501, servo drive motor one;502, rubber-coated driving roller;503, lower pressure cylinder two;504, unpowered roller one;505, film breaking detection mechanism;506, unpowered roller two;6, lifting conveying line;601, servo drive motor two;602, transmission belt;603, ball screw;604, guide light axle two;605, feeding belt conveying line;606, cable drag chain;7, display screen;8, switch board;9, gas expansion shaft support;10, speed regulating motor. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] With reference to Figures 1-10 , the utility model provides an embodiment: a kind of coil automatic bagging vacuum equipment, including equipment frame 1, equipment frame 1 is equipped with sealing mechanism 2, shearing cutter assembly 3, heat sealing mechanism assembly 4, up and down film guide conveying mechanism 5, lifting conveying line 6, equipment frame 1 side is equipped with display screen 7, equipment frame 1 is provided with switch board 8, equipment frame 1 side is provided with speed regulating motor 10, equipment frame 1 is equipped with gas expansion shaft support 9.

[0031] The sealing mechanism 2 comprises a pushing cylinder 201 installed on the equipment frame 1, the output end of the pushing cylinder 201 is fixedly connected with a sliding plate, a synchronous motor 203 is installed on the sliding plate, the output end of the synchronous motor 203 is installed with a synchronous pulley 204, the synchronous pulley 204 is fixedly connected with a sliding block one 205, the equipment frame 1 is provided with a sliding rail one 202, the sliding plate is slidably connected on the sliding rail one 202, the sliding block one 205 is provided with an air suction nozzle 206, the shearing cutter assembly 3 comprises a pressing cylinder one 301 installed on the equipment frame 1, the equipment frame 1 is provided with a linear sliding rail 303, the linear sliding rail 303 is slidably connected with an upper cutter 302, the output end of the pressing cylinder one 301 is connected on the upper cutter 302 through a floating joint, the linear sliding rail 303 is slidably connected with a lower cutter 305, the lower cutter 305 is fixedly connected with a sliding block two 307, the upper end of the sliding block two 307 is provided with a mold pressing mechanism 304, a jacking cylinder one 308 is installed on the fixed plate of the equipment frame 1, the jacking cylinder one 308 is connected with a jacking cylinder two 309 through an adapter plate, the output end of the jacking cylinder two 309 is connected on the lower cutter 305 through a floating joint, the mold pressing mechanism 304 is provided with two groups, each group of the mold pressing mechanism 304 is arranged on the upper cutter 302 and the lower cutter 305, the sliding block two 307 is provided with a plurality of groups, the sliding block two 307 is arranged between the two groups of mold pressing mechanisms 304 and the upper cutter 302 and the lower cutter 305, the upper cutter 302 and the lower cutter 305 are provided with a plurality of groups of through holes and are internally installed with guide copper sleeves, the positions of the copper sleeves of the upper cutter 302 and the lower cutter 305 are provided with corresponding guide rods, the sliding block two 307 is sleeved on the outer side of the guide rods, the heat sealing mechanism assembly 4 comprises a guide light shaft one 401 slidably connected on the equipment frame 1, the lower side of the guide light shaft one 401 is provided with a heat sealing mechanism body 402, one side of the heat sealing mechanism body 402 is provided with a vacuum chuck 403, one side of the heat sealing mechanism body 402 is provided with a sealing mechanism 404, the cross plate on the equipment frame 1 is provided with a lifting cylinder 405, the lifting cylinder 405 is provided with a plurality of groups, the upper and lower film guiding and conveying mechanisms 5 comprise a servo drive motor one 501 installed on the equipment frame 1, the output end of the servo drive motor one 501 is connected with a rubber coating driving roller 502 through a shaft coupling, the rubber coating driving roller 502 is installed on the equipment frame 1 through a bearing seat, the upper side of the rubber coating driving roller 502 is provided with a non-power roller one 504, the non-power roller one 504 is installed on the equipment frame 1 through a sliding seat, a pressing cylinder two 503 is installed on the equipment frame 1, the output end of the pressing cylinder two 503 is fixedly connected on the sliding seat, the support frame of the equipment frame 1 is provided with a non-power roller two 506, one side of the non-power roller two 506 is provided with a film breaking detection mechanism 505 (the film breaking detection mechanism mainly utilizes the cooperation of the eccentric swing lever frame structure and the sensor to realize the detection function, the mechanism is designed as an eccentric swing lever frame structure, the frame is installed with a guide roller and a rotating shaft, in the film material conveying process, the film material will pass through the guide roller of the film breaking detection mechanism,When the film material is normally conveyed, the film break detection mechanism will be deflected along the shaft under the tension of the film material, and if the film material is broken, the film break detection mechanism will return to the relatively vertical state under the action of gravity), the film break detection mechanism 505 is arranged between the rubber coating driving roller 502 and the unpowered roller 506, the lifting conveying line 6 includes a servo drive motor 601, the servo drive motor 601 is installed on the bracket on the equipment frame 1, the output end of the servo drive motor 601 is provided with a transmission belt 602, the transmission belt 602 is provided with a ball screw 603, the ball screw 603 is provided with an inlet belt conveying line 605, the lower side of the inlet belt conveying line 605 is provided with a guide light shaft 604, one side of the inlet belt conveying line 605 is provided with a cable drag chain 606, and the cable drag chain 606 is installed on the bracket of the equipment frame 1.

[0032] Working principle: when the bag needs to be sealed, the air cylinder 201 is pushed out to drive the sliding plate to slide on the sliding rail, and the synchronous motor 203 installed on the sliding plate is started to drive the sliding block 306 (the air suction nozzle 206 is fixed on it) to move to the position to be sealed, and then the air suction nozzle 206 starts to work to suck the air in the bag, so as to realize the preparation before sealing, and then the heat sealing mechanism assembly 4 completes the sealing action, when the film material needs to be cut, the lower pressing cylinder 301 is started to drive the lower cutter 305 to slide on the linear sliding rail 303, and the upper cutter 302 also slides on the linear sliding rail 303 driven by another lower pressing cylinder 503, the lifting cylinder 308 and the lifting cylinder 309 work together to compensate the height difference of different specifications of materials, so as to ensure that the upper cutter 302 and the lower cutter 305 can be accurately positioned, and the upper cutter 302 and the lower cutter 305 are matched through the guide rod and the guide copper sleeve, so as to ensure the cutting precision and stability, after cutting, the lower pressing cylinder 301 and the lifting cylinder are reset, waiting for the next cutting, the heat sealing mechanism assembly 4 is driven by the lifting cylinder 405 to move up and down to the position to be heat sealed, the vacuum chuck 403 sucks the air in the bag, the heat sealing part is started to heat and press the bag opening, so as to realize heat sealing, and the sealing mechanism 404 ensures that the bag opening after heat sealing has good sealing performance, then the servo drive motor is started to drive the rubber coating driving roller 502 to rotate through the coupling, so as to drive the film material conveying, the unpowered roller is installed on the equipment frame 1 through the sliding seat, when the lower pressing cylinder 503 is started, the sliding seat moves up and down to make the unpowered roller close to or separate from the rubber coating driving roller 502, so as to realize the tensioning or relaxation of the film material, the film breakage detection mechanism 505 detects the conveying state of the film material in real time, and sends a signal as soon as the film breakage is found, so that the equipment takes corresponding measures, the lifting conveying line 6 is composed of a servo drive motor, a transmission belt 602, a ball screw 603 and an inlet belt conveying line 605, the servo drive motor is started to drive the ball screw 603 to rotate, so as to realize the up and down movement of the lifting conveying line 6, and the inlet belt conveying line 605 is responsible for conveying the coil to be packaged into the equipment for bagging and vacuum packaging, the guide light shaft 604 and the cable drag chain 606 ensure the stability and safety of the lifting conveying line 6.

[0033] Finally, it should be pointed out that: the above only describes the preferred embodiments of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An automatic coil bagging and vacuuming device, comprising a device frame (1), characterized in that: The equipment frame (1) is provided with a sealing mechanism (2), a shearing knife assembly (3), a heat sealing mechanism assembly (4), an upper and lower film guiding and conveying mechanism (5), and a lifting conveyor line (6). A display screen (7) is installed on one side of the equipment frame (1). A power distribution cabinet (8) is provided on the equipment frame (1). A speed regulating motor (10) is provided on one side of the equipment frame (1). An air expansion shaft bracket (9) is provided on the equipment frame (1).

2. The automatic coil bagging and vacuuming device according to claim 1, characterized in that: The sealing mechanism (2) includes a push cylinder (201), which is mounted on the equipment frame (1). The output end of the push cylinder (201) is fixedly connected to a slide plate. A synchronous motor (203) is mounted on the slide plate. A synchronous pulley (204) is mounted on the output end of the synchronous motor (203). A slider (205) is fixedly connected to the synchronous pulley (204). A slide rail (202) is provided on the equipment frame (1). The slide plate is slidably connected to the slide rail (202). An air suction nozzle (206) is provided on the slider (205).

3. The automatic coil bagging and vacuuming device according to claim 2, characterized in that: The shearing blade assembly (3) includes a pressing cylinder (301), which is mounted on the equipment frame (1). The equipment frame (1) is provided with a linear slide rail (303), and an upper cutter (302) is slidably connected to the linear slide rail (303). The output end of the pressing cylinder (301) is connected to the upper cutter (302) through a floating joint. A lower cutter (305) is slidably connected to the linear slide rail (303). A slider (307) is fixedly connected to the lower cutter (305). A pressing mechanism (304) is provided at the upper end of the slider (307). A lifting cylinder (308) is mounted on the fixed plate of the equipment frame (1). A lifting cylinder (309) is connected to the lifting cylinder (308) through an adapter plate. The output end of the lifting cylinder (309) is connected to the lower cutter (305) through a floating joint.

4. The automatic coil bagging and vacuuming device according to claim 3, characterized in that: The molding mechanism (304) is provided in two sets, and each set of the molding mechanism (304) is provided on the upper cutter (302) and the lower cutter (305). The slider two (307) is provided in several sets, and the slider two (307) is provided between the two sets of molding mechanisms (304) and the upper cutter (302) and the lower cutter (305).

5. The automatic coil bagging and vacuuming device according to claim 4, characterized in that: The upper cutter (302) and the lower cutter (305) are provided with several sets of through holes and have guide copper sleeves installed inside. The positions of the upper cutter (302) and the lower cutter (305) copper sleeves are provided with corresponding guide rods, and the second slider (307) is sleeved on the outside of the guide rods.

6. The automatic coil bagging and vacuuming device according to claim 5, characterized in that: The heat sealing mechanism assembly (4) includes a guide optical axis (401), which is slidably connected to the equipment frame (1). A heat sealing mechanism body (402) is provided below the guide optical axis (401). A vacuum suction cup (403) is provided on one side of the heat sealing mechanism body (402). A sealing mechanism (404) is provided on one side of the heat sealing mechanism body (402). A lifting cylinder (405) is provided on the horizontal plate of the equipment frame (1).

7. The automatic coil bagging and vacuuming device according to claim 6, characterized in that: The lifting cylinder (405) is provided in several groups.

8. The automatic coil bagging and vacuuming device according to claim 7, characterized in that: The upper and lower film guiding and conveying mechanism (5) includes a servo drive motor (501), which is mounted on the equipment frame (1). The output end of the servo drive motor (501) is connected to a rubber-coated drive roller (502) via a coupling. The rubber-coated drive roller (502) is mounted on the equipment frame (1) via a bearing seat. A non-powered roller (504) is provided above the rubber-coated drive roller (502). The non-powered roller (504) is mounted on the equipment frame (1) via a sliding seat. A lowering cylinder (503) is installed on the equipment frame (1). The output end of the lowering cylinder (503) is fixed to the sliding seat. A non-powered roller (506) is provided on the support frame of the equipment frame (1). A film breakage detection mechanism (505) is provided on one side of the non-powered roller (506).

9. The automatic coil bagging and vacuuming device according to claim 8, characterized in that: The membrane breakage detection mechanism (505) is located between the rubber-coated drive roller (502) and the unpowered roller (506).

10. The automatic coil bagging and vacuuming device according to claim 9, characterized in that: The lifting conveyor line (6) includes a servo drive motor (601), which is mounted on a bracket on the equipment frame (1). A transmission belt (602) is installed at the output end of the servo drive motor (601). A ball screw (603) is installed on the transmission belt (602). A feed belt conveyor line (605) is provided on the ball screw (603). A guide shaft (604) is provided below the feed belt conveyor line (605). A cable drag chain (606) is provided on one side of the feed belt conveyor line (605). The cable drag chain (606) is mounted on the bracket of the equipment frame (1).

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