Horizontal pipe coiling device
By designing a horizontal tube winding device and utilizing a servo motor drive and guide mechanism, the problems of high cost and poor flexibility of existing medical tube winding equipment have been solved, achieving efficient and reliable tube winding results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-20
AI Technical Summary
Existing medical tubing winding equipment suffers from high equipment costs, poor flexibility, low efficiency of manual winding, and is prone to problems such as inconsistent tightness, creases, and twisting.
A horizontal hose winding device was designed, including a third lower support, an extended lower bottom rod, a second column, a rotating bearing seat, a winding reel assembly, a servo motor, pulleys, and belts. The servo motor drives the upper drive plate assembly to rotate the winding reel, and combined with a lateral guide mechanism and a shock-absorbing guide mechanism, the device achieves reliable guidance and winding of the hose.
The design achieves simple and reliable hose reel winding, improving winding efficiency, reducing equipment costs, and enhancing equipment flexibility and winding reliability.
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Figure CN224015076U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hose winding technology, and in particular to a horizontal hose winding device. Background Technology
[0002] The tubing discussed in this article primarily refers to medical tubing, which has a relatively small diameter. Currently, the processing of medical tubing in existing technologies mainly includes: rubber mixing, extrusion molding, high-temperature vulcanization, cooling, and winding. The formed (high-temperature) tubing enters the winding process after passing through a cooling tank. However, there is currently no medical tubing winding equipment available. Traditional medical tubing winding methods mainly include manual winding and tubing winding mechanisms. Manual winding involves manually winding the tubing onto a reel or spool, which has low winding efficiency and is prone to problems such as inconsistent tightness, creases, and twisting. Tubing mechanisms mainly include a workbench, tubing clamping assembly, reel, tubing pressing assembly, tubing release box, and pushing device, which are costly and lack flexibility.
[0003] Therefore, there is an urgent need to propose a horizontal tube winding device that is simple in structure and reliable in operation. Utility Model Content
[0004] To address the above problems, the purpose of this utility model is to provide a horizontal tube winding device. The technical solution adopted by this utility model is as follows:
[0005] A horizontal hose winding device for winding hoses includes an integrally formed third lower support, an extended lower bottom rod and a second column, a sixth rotary bearing seat mounted on the third lower support, a lower winding reel assembly fitted inside the sixth rotary bearing seat, a hollow crossbeam fixed to the second column at the rear end by a screw, a servo motor fixed on the hollow crossbeam, a third pulley and a fourth pulley mounted inside the hollow crossbeam, a second belt mounted on the third pulley and the fourth pulley, a seventh rotary bearing seat and an eighth rotary bearing seat fixed to the front end of the hollow crossbeam and coaxial with the fourth pulley, and an upper drive disc assembly fitted onto the seventh rotary bearing seat, the fourth pulley and the eighth rotary bearing seat and inserted into the lower winding reel assembly; the third pulley is connected to the servo motor.
[0006] Furthermore, the extended lower base rod is provided with a diagonal reinforcing column; several rear locking screws are provided on the diagonal reinforcing column and the second column; a rear locking nut is provided on the rear locking screw; the hollow crossbeam is sleeved on the rear locking screw and locked by the rear locking nut.
[0007] Furthermore, the lower take-up reel assembly includes a lower central rod fitted inside the sixth rotating bearing seat, several reel support rods arranged in a ring array on the lower central rod, a barrel-shaped take-up reel arranged on the reel support rods, an upper connecting sleeve arranged at the upper part of the lower central rod, and several inner sidewall support rods arranged between the upper connecting sleeve and the barrel-shaped take-up reel.
[0008] Furthermore, the upper drive disk assembly includes an upper drive shaft fitted inside a seventh rotating bearing seat, a fourth pulley, and an eighth rotating bearing seat; a lower connecting rod disposed at the lower part of the upper drive shaft; several upper limit rods arranged in a ring array at the lower part of the upper drive shaft; and a drive rod disposed at the lower part of the upper limit rods. The lower connecting rod is inserted into the upper connecting sleeve, the upper limit rod is attached to the upper part of the barrel-shaped take-up reel, and the drive rod is in contact with the inner sidewall support rod. The servo motor drives the upper drive shaft and the drive rod to rotate, and the drive rod drives the inner sidewall support rod, thereby driving the barrel-shaped take-up reel to rotate.
[0009] Compared with the prior art, the present invention has the following beneficial effects:
[0010] (1) This utility model sets up a transverse guide mechanism, an intermediate transition roller assembly and a rear shock-absorbing guide mechanism so that the processed hose can pass through the upper part of the transverse guide mechanism and be wound around the intermediate transition roller assembly. Finally, it enters the vertical winding mechanism through the rear shock-absorbing guide mechanism to achieve reliable hose guidance into winding. Its structure is simple.
[0011] (2) This utility model adopts a transversely adjustable transverse guide mechanism and uses a slide rail for support. When adjusted to the required position, the left extrusion screw and the right extrusion screw can be used for extrusion positioning. Its adjustment is convenient and reliable, and the support connection is reliable.
[0012] (3) This utility model, by setting a rear shock-absorbing guide mechanism, utilizes a front screw and a first downward pressure spring to press down the rear end of the swing arm, while the first spring hook, the second spring hook, and the second pull-down spring pull the front end of the swing arm downwards. This allows the swing arm to have elastic swing support under the rotational support of the second rotating bearing seat, the third rotating bearing seat, and the swing bearing rod (i.e., the first downward pressure spring presses down the rear end of the swing arm, causing its front end to tilt upwards, and the second pull-down spring pulls the front end of the swing arm downwards, so that the swing arm is in an elastic dynamic equilibrium state). Finally, this utility model limits the extreme position of the downward pressure of the front end of the swing arm by setting a rear screw.
[0013] (4) This utility model provides a first lower sleeve, a first lower support screw and a first rotating operating handle to facilitate the height adjustment of the first vertical plate, the transverse guide mechanism, the intermediate transition roller assembly and the rear shock-absorbing guide mechanism.
[0014] (5) This utility model provides lower support by setting a third lower support seat, a sixth rotating bearing seat, an extended lower bottom rod, a second column and an inclined reinforcing column, and the rear end of the hollow crossbeam is connected to the second column and the inclined reinforcing column to provide lower support by screw rod, which makes the installation simple and reliable.
[0015] (6) This utility model provides reliable protection by setting a third pulley, a second belt and a fourth pulley and placing them inside a hollow crossbeam, and is driven by a servo motor.
[0016] (7) This utility model, by setting an insert-connected lower take-up reel assembly and an upper drive reel assembly, ensures reliable disassembly after winding. This utility model uses a servo motor to drive the upper drive shaft and drive rod to rotate, which in turn drives the inner side wall support rod and drives the barrel-shaped take-up reel to rotate, ensuring reliable operation.
[0017] In summary, this utility model has the advantages of simple structure and reliable operation, and has high practical and promotional value in the field of hose winding technology. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope of protection. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the hose guiding mechanism in this utility model.
[0021] Figure 3 This is a partial schematic diagram of the hose guiding mechanism in this utility model.
[0022] Figure 4 This is a partial schematic diagram of the hose guiding mechanism in this utility model.
[0023] Figure 5 This is a partially enlarged schematic diagram of the hose guiding mechanism in this utility model.
[0024] Figure 6 This is a schematic diagram of the horizontal tube winding mechanism in this utility model.
[0025] Figure 7 This is a schematic diagram of the horizontal tube winding mechanism of this utility model after the hollow crossbeam has been removed.
[0026] Figure 8This is a schematic diagram of the upper drive disk assembly in this utility model.
[0027] Figure 9 This is a schematic diagram of the structure of the lower winding reel assembly in this utility model.
[0028] In the above figures, the component names corresponding to the reference numerals are as follows:
[0029] 1. Hose guiding mechanism; 3. Horizontal hose winding mechanism; 101. First lower support seat; 102. First lower sleeve; 103. First lower support screw; 104. First rotating operating handle; 105. First lower mounting plate; 106. First vertical plate; 107. First mounting plate; 108. Receiving box; 109. Lateral guide mechanism; 110. Intermediate transition roller assembly; 112. Rear shock absorption guide mechanism; 1091. First L-shaped plate; 1092. Slide rail; 1093. U-shaped slide; 1094. Left extrusion screw; 1095. Right extrusion screw; 1101. First rotating bearing seat; 1102. First rotating shaft; 1103. First U-shaped roller; 1121. Second L-shaped plate; 1122. Second rotating bearing seat; 1123. Third rotating bearing seat; 1124. Swinging crank arm; 1125. Front screw; 1126. First downward pressure spring; 1127. Rear screw; 1128. Second U-shaped roller support 1129. Support rod; 1131. Second U-shaped roller; 1132. First spring hook; 1133. Second spring hook; 1134. Second pull-down spring; 301. Third lower support seat; 302. Sixth rotating bearing seat; 303. Extended lower bottom rod; 304. Second column; 305. Diagonal reinforcing column; 306. Lower winding reel assembly; 307. Upper drive disc assembly; 308. Hollow crossbeam; 309. Servo motor; 310. Rear locking screw; 311. 312. Rear locking nut; 313. Third pulley; 314. Second belt; 315. Seventh rotating bearing seat; 316. Fourth pulley; 317. Eighth rotating bearing seat; 3061. Lower center rod; 3062. Lower reel support rod; 3063. Barrel-shaped take-up reel; 3064. Upper connecting sleeve; 3065. Inner side wall support rod; 3071. Upper drive shaft; 3072. Upper limit rod; 3073. Lower connecting rod; 3074. Drive rod. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this application clearer, the present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of this utility model include, but are not limited to, the following embodiments. All other embodiments obtained by those skilled in the art based on the embodiments in this application without inventive effort are within the scope of protection of this application.
[0031] In this embodiment, the term "and / or" is merely a description of the relationship between related objects, indicating that there can be three relationships. For example, A and / or B can represent three situations: A exists alone, A and B exist simultaneously, and B exists alone.
[0032] The terms "first" and "second," etc., used in the specification and claims of this embodiment are used to distinguish different objects, not to describe a specific order of objects. For example, "first target object" and "second target object," etc., are used to distinguish different target objects, not to describe a specific order of target objects.
[0033] In the embodiments of this application, the terms "exemplary" or "for example" are used to indicate that something is an example, illustration, or description. Any embodiment or design that is described as "exemplary" or "for example" in the embodiments of this application should not be construed as being more preferred or advantageous than other embodiments or design. Specifically, the use of the terms "exemplary" or "for example" is intended to present the relevant concepts in a specific manner.
[0034] In the description of the embodiments in this application, unless otherwise stated, "multiple" means two or more. For example, multiple processing units means two or more processing units; multiple systems means two or more systems.
[0035] like Figures 1 to 9 As shown, this embodiment provides a hose guiding and winding device for guiding and winding hoses. It includes a hose guiding mechanism 1 and a horizontal winding mechanism for receiving the hose transmitted by the hose guiding mechanism 1 and winding it.
[0036] In this embodiment, the hose guiding mechanism 1 includes a first lower support base 101, a first lower sleeve 102 fixed on the first lower support base 101, a first lower support screw 103 whose lower end is threadedly connected to the first lower sleeve 102, a first lower mounting plate 105 disposed on the first lower support screw 103, a first vertical plate 106 disposed on the first lower mounting plate 105, and a transverse guiding mechanism 109, an intermediate transition roller assembly 110, and a rear shock-absorbing guiding mechanism 112 disposed on the first vertical plate 106 and arranged along the hose winding direction.
[0037] In this embodiment, to facilitate height adjustment of the lateral guide mechanism 109, intermediate transition roller assembly 110, and rear shock-absorbing guide mechanism 112, a first rotating operating handle 104 is provided on the first lower support screw 103. Rotating the first rotating operating handle 104 adjusts the height of the first vertical plate 106, the lateral guide mechanism 109, the intermediate transition roller assembly 110, and the rear shock-absorbing guide mechanism 112. Additionally, a first mounting plate 107 is provided on the first vertical plate 106, and a receiving box 108 is placed on the first mounting plate 107. If the processed hose has undergone water bath cooling, cooling water may remain on its surface. The receiving box 108 is used to collect this cooling water. The processed hose enters from the top of the lateral guide mechanism 109 and passes around the intermediate transition roller assembly 110. When the lateral guide mechanism 109 and intermediate transition roller assembly 110 are in their positions, the hose is at its lowest point, allowing the cooling water on its surface to fall into the receiving box 108.
[0038] In this embodiment, the transverse guiding mechanism 109 includes a first L-shaped plate 1091 fixed to the first upright plate 106 and forming a U-shape together with the first upright plate 106; two slide rails 1092 disposed within the first L-shaped plate 1091; a U-shaped slide block 1093 slidably sleeved on the slide rails 1092 with its opening facing the intermediate transition roller assembly 110; a left extrusion screw 1094 threadedly connected to the first L-shaped plate 1091 and pressed against one side of the U-shaped slide block 1093; and a right extrusion screw 1095 threadedly connected to the first upright plate 106 and pressed against the other side of the U-shaped slide block 1093. Here, the U-shaped slide block 1093 slides along the slide rails 1092 for adjustment and is positioned and supported by the left and right extrusion screws 1094 and 1095. In this embodiment, adjusting the position of the U-shaped slide block 1093 facilitates the adjustment of the hose reel feeding position.
[0039] The intermediate transition roller assembly 110 of this embodiment includes a first rotating bearing seat 1101 fixed to the back of the first vertical plate 106, a first rotating shaft 1102 passing through the first rotating bearing seat 1101 and the first vertical plate 106, and a first U-shaped roller 1103 disposed on the first rotating shaft 1102.
[0040] In this embodiment, the horizontal hose winding mechanism vibrates the hose during winding, which is then transmitted to the hose guiding mechanism 1. Simultaneously, the horizontal hose winding mechanism pulls the hose during winding, causing the hose guiding mechanism 1 to be dragged. To provide shock absorption support, the rear shock absorption guiding mechanism 112 includes a second L-shaped plate 1121 fixed longitudinally to the first vertical plate 106, a second rotating bearing seat 1122 and a third rotating bearing seat 1123 fixed at the front and rear of the second L-shaped plate 1121 respectively, a swing bearing rod passing through the second rotating bearing seat 1122, the second L-shaped plate 1121, and the third rotating bearing seat 1123, a swing crank arm 1124 fixed at the lower part to the swing bearing rod, and a rear screw 1127 and a front screw arranged longitudinally on the second L-shaped plate 1121. 1125, a first compression spring 1126 is disposed between the front screw 1125 and the rear end of the swing arm 1124; a second U-shaped roller support rod 1128 is disposed at the front end of the swing arm 1124; a second U-shaped roller 1129 is disposed on the second U-shaped roller support rod 1128; a second spring hook 1132 is disposed on the back of the front end of the swing arm 1124; a first spring hook 1131 is disposed on the first vertical plate 106; and a second pull-down spring 1133 is disposed between the second spring hook 1132 and the first spring hook 1131. The rear screw 1127 presses against the rear end of the swing arm 1124. A spring mounting hole is provided at the rear end of the swing arm 1124, the lower part of the first compression spring 1126 is placed in the spring mounting hole, and the upper end is sleeved on the front screw 1125. In this embodiment, the first compression spring 1126 and the second pull-down spring 1133 provide elastic balance support for the swing arm 1124. That is, the downward pressure of the hose on the second U-shaped roller support rod 1128, the downward pressure of the second pull-down spring 1133, and the compression force of the first compression spring 1126 are balanced, allowing the hose to be elastically supported on the second U-shaped roller support rod 1128. Finally, the rear screw 1127 limits the maximum downward distance of the front end of the swing arm 1124.
[0041] In this embodiment, the horizontal winding mechanism includes an integrally formed third lower support 301, an extended lower bottom rod 303, and a second column 304, an inclined reinforcing column 305 disposed on the extended lower bottom rod 303, a sixth rotating bearing seat 302 disposed on the third lower support 301, a lower winding reel assembly 306 sleeved in the sixth rotating bearing seat 302, a hollow crossbeam 308 fixed to the second column 304 at the rear end by a screw, a servo motor 309 fixed on the hollow crossbeam 308, and a servo motor 309 disposed in the hollow crossbeam 304. The hollow crossbeam 308 includes a third pulley 312 and a fourth pulley 315, a second belt 313 mounted on the third pulley 312 and the fourth pulley 315, a seventh rotating bearing seat 314 and an eighth rotating bearing seat 316 fixed to the front end of the hollow crossbeam 308 and coaxial with the fourth pulley 315, and an upper drive disc assembly 307 fitted onto the seventh rotating bearing seat 314, the fourth pulley 315 and the eighth rotating bearing seat 316 and inserted into the lower take-up reel assembly 306. The third pulley 312 is connected to a servo motor 309. Several rear locking screws 310 are provided on the inclined reinforcing column 305 and the second column 304, and rear locking nuts 311 are provided on the rear locking screws 310. The hollow crossbeam 308 is fitted onto the rear locking screws 310 and locked using the rear locking nuts 311. Additionally, at the front end of the hollow crossbeam 308, the lower take-up reel assembly 306 is inserted and connected to the upper drive disc assembly 307, and the seventh rotary bearing seat 314, the eighth rotary bearing seat 316, and the sixth rotary bearing seat 302 provide rotation for the lower take-up reel assembly 306 and the upper drive disc assembly 307. After winding the hose, the rear locking nut 311 is removed, and the hollow crossbeam 308, servo motor 309, upper drive disc assembly 307, third pulley 312, fourth pulley 315, and second belt 313 are lifted upwards, allowing the wound hose roll to be removed from the lower take-up reel assembly 306.
[0042] Here, the lower take-up reel assembly 306 includes a lower center rod 3061 fitted inside the sixth rotating bearing seat 302, several reel support rods 3062 arranged in a ring on the lower center rod 3061, a barrel-shaped take-up reel 3063 arranged on the reel support rods 3062, an upper connecting sleeve 3064 arranged at the upper part of the lower center rod 3061, and several inner sidewall support rods 3065 arranged between the upper connecting sleeve 3064 and the barrel-shaped take-up reel 3063.
[0043] Additionally, the upper drive disc assembly 307 includes an upper drive shaft 3071 fitted inside the seventh rotating bearing seat 314, the fourth pulley 315, and the eighth rotating bearing seat 316; a lower connecting rod 3073 disposed at the lower part of the upper drive shaft 3071; several upper limit rods 3072 arranged in a ring array at the lower part of the upper drive shaft 3071; and a drive rod 3074 disposed at the lower part of the upper limit rods 3072. The lower connecting rod 3073 is inserted into the upper connecting sleeve 3064, the upper limit rods 3072 are attached to the upper part of the barrel-shaped take-up reel 3063, and the drive rod 3074 is in contact with the inner wall support rod 3065. Here, a servo motor 309 drives the upper drive shaft 3071 and the drive rod 3074 to rotate, and the drive rod 3074 drives the inner wall support rod 3065, thereby rotating the barrel-shaped take-up reel 3063, enabling the winding operation.
[0044] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any changes made based on the design principles of this utility model, or any non-creative changes made on this basis, shall fall within the scope of protection of this utility model.
Claims
1. A horizontal hose winding device for winding hoses, characterized in that, The system includes an integrally formed third lower support base (301), an extended lower bottom rod (303), and a second column (304); a sixth rotating bearing seat (302) mounted on the third lower support base (301); a lower winding reel assembly (306) fitted inside the sixth rotating bearing seat (302); a hollow crossbeam (308) fixed to the second column (304) at its rear end by a screw; a servo motor (309) fixed to the hollow crossbeam (308); and a third pulley (312) and a fourth pulley (315) mounted inside the hollow crossbeam (308). The second belt (313) on the third pulley (312) and the fourth pulley (315) is fixed to the front end of the hollow crossbeam (308) and the seventh rotating bearing seat (314) and the eighth rotating bearing seat (316) are coaxial with the fourth pulley (315). The upper drive disk assembly (307) is sleeved on the seventh rotating bearing seat (314), the fourth pulley (315) and the eighth rotating bearing seat (316) and inserted into the lower winding reel assembly (306). The third pulley (312) is connected to the servo motor (309).
2. The horizontal tube winding device according to claim 1, characterized in that, The extended lower base rod (303) is provided with a diagonal reinforcing column (305); the diagonal reinforcing column (305) and the second column (304) are each provided with a number of rear locking screws (310); the rear locking screws (310) are provided with rear locking nuts (311); the hollow crossbeam (308) is sleeved on the rear locking screws (310) and locked by the rear locking nuts (311).
3. The horizontal tube winding device according to claim 1, characterized in that, The lower take-up reel assembly (306) includes a lower center rod (3061) fitted inside the sixth rotating bearing seat (302), several reel support rods (3062) arranged in a ring on the lower center rod (3061), a barrel-shaped take-up reel (3063) arranged on the reel support rods (3062), an upper connecting sleeve (3064) arranged on the upper part of the lower center rod (3061), and several inner sidewall support rods (3065) arranged between the upper connecting sleeve (3064) and the barrel-shaped take-up reel (3063).
4. A horizontal tube winding device according to claim 3, characterized in that, The upper drive disc assembly (307) includes an upper drive shaft (3071) sleeved in the seventh rotating bearing seat (314), the fourth pulley (315), and the eighth rotating bearing seat (316), a lower connecting rod (3073) disposed at the lower part of the upper drive shaft (3071), several upper limit rods (3072) arranged in a ring array at the lower part of the upper drive shaft (3071), and a drive rod (3074) disposed at the lower part of the upper limit rods (3072); the lower connecting rod (3073) is inserted into the upper connecting sleeve (3064), the upper limit rods (3072) are attached to the upper part of the barrel-shaped winding reel (3063), and the drive rod (3074) is in contact with the inner sidewall support rod (3065); The servo motor (309) drives the upper drive shaft (3071) and drive rod (3074) to rotate, and the drive rod (3074) drives the inner wall support rod (3065) to rotate, thereby driving the barrel-shaped winding reel (3063) to rotate.