Fermentation bed turnover device capable of crossing bins

Abstract

The utility model provides a fermentation bed turnover device capable of crossing bins, which comprises a multi-bin fermentation bed, tracks are arranged on the side walls of the multi-bin fermentation bed, and a turnover device main body is arranged on the tracks in a sliding manner. The rails are arranged on the side walls of the multi-bin fermentation bed, stable longitudinal moving support can be conveniently provided for the turnover device body, meanwhile, the turnover mechanism is arranged in the transverse moving frame in a liftable mode, the lifting adjusting frame and the winch are arranged on the transverse moving frame, and therefore the effect of adjusting the use height of the turnover mechanism can be achieved; meanwhile, when transverse moving is needed, the turnover mechanism is lifted to the position above the side wall, the transverse moving frame and the transverse moving mechanism are arranged in the transverse frame, and the transverse moving rack and the transverse moving mechanism are arranged on the transverse moving frame and the transverse moving mechanism, so that the effect of transversely moving the transverse moving frame in the transverse frame can be achieved, and then the turnover mechanism is moved to the position above any bin body; and the effect of cross-bin material turning is achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to fermentation device field especially cross the fermentation bed turnover device of warehouse. BACKGROUND

[0002] Under the background of high-speed development of large-scale breeding industry, the treatment demand of poultry manure as a typical high-nitrogen organic solid waste is increasingly prominent, and the aerobic fermentation process puts forward special requirements for the equipment system. The existing fermentation bed turnover device mostly adopts single rail or ground rail structure, and the rigid rail system is fixedly connected with the fermentation bin, which strictly limits the transverse moving range of the equipment within the axial dimension of a single fermentation bin. This space constraint makes the equipment unable to cross the bin operation, resulting in that each fermentation bin must be equipped with an independent turnover device, which has a high idle rate and significantly increases the equipment investment and operation cost. Therefore, the fermentation bed turnover device capable of crossing the bin is proposed to solve the above problems. SUMMARY

[0003] The main purpose of the utility model is to provide a fermentation bed turnover device capable of crossing the bin, which solves the problem that the space constraint makes the equipment unable to cross the bin operation, resulting in that each fermentation bin must be equipped with an independent turnover device, which has a high idle rate and significantly increases the equipment investment and operation cost.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme: a fermentation bed turnover device capable of crossing the bin, comprising a multi-bin fermentation bed, a track is arranged on the side wall of the multi-bin fermentation bed, and a turnover device main body is slidably arranged on the track;

[0005] The turnover device main body comprises a transverse frame, the transverse frame is slidably arranged on all the tracks through a moving mechanism arranged at the bottom, a transverse frame is transversely arranged in the transverse frame, transverse racks are arranged on the front and rear sides of the transverse frame, a transverse mechanism matched with the transverse rack is arranged on one side of the transverse frame, a turnover mechanism is arranged in the transverse frame in a lifting manner, a lifting adjusting frame is arranged on the top of the transverse frame and covers the turnover mechanism, a winch is arranged on the top of the lifting adjusting frame, and a lifting rope of the winch is connected with the turnover mechanism.

[0006] In the preferred scheme, the number of moving mechanisms is two, which are symmetrically arranged at the bottom of the transverse frame, and a driving device is drivingly connected with one of the moving mechanisms on one side of the transverse frame.

[0007] In the preferred scheme, the moving mechanism comprises a plurality of bottom shaft seats arranged at the bottom of the transverse frame, a driving shaft is rotatably arranged between the bottom shaft seats, and a pulley corresponding to the track is arranged on the driving shaft.

[0008] The driving device comprises a supporting seat arranged on one side of the transverse frame, a first driving mechanism is arranged on the supporting seat, and a first synchronous transmission assembly is arranged between the output end of the first driving mechanism and the driving shaft.

[0009] In the preferred embodiment, two guide sliding rods are arranged on the top of the transverse frame, the two guide sliding rods are symmetrically arranged on the top of the transverse frame, the guide sliding rod comprises two symmetrically arranged baffles, and a rod body is arranged between the two baffles.

[0010] The transverse frame comprises a frame body, two sliding sleeve shafts are symmetrically arranged on the top of the frame body, and the two sliding sleeve shafts are respectively sleeved on the outer sides of the corresponding rod bodies.

[0011] In the preferred embodiment, the transverse mechanism comprises two rotating shaft seats arranged on one side of the frame body, a transmission shaft is rotatably arranged between the two rotating shaft seats, walking gears are arranged at the two ends of the transmission shaft, the walking gears are meshed with the corresponding transverse racks, a mounting seat is further arranged on the frame body and the transmission shaft is covered in the mounting seat, a second driving mechanism is arranged at the bottom of the mounting seat, a transmission gear is arranged at the output end of the second driving mechanism, and a driven gear is arranged on the outer side of the transmission shaft and is meshed with the transmission gear.

[0012] In the preferred embodiment, the overturning mechanism comprises a top plate, downwardly extending vertical plates are arranged at the edges of the two sides of the top plate, an overturning assembly is rotatably arranged between the bottoms of the two vertical plates, a third driving structure is arranged at the top of the vertical plate, and a second synchronous transmission assembly is arranged between the third driving structure and the overturning assembly.

[0013] In the preferred embodiment, a limiting groove is arranged on the outer side of the vertical plate, and a limiting block is arranged on the inner side of the frame body and is in sliding cooperation with the limiting groove.

[0014] A lifting lug is further arranged on the top of the top plate and is connected with the hoisting rope of the winch.

[0015] In the preferred embodiment, the lifting adjusting frame comprises two rows of stand columns arranged on the two sliding sleeve shafts respectively, supporting plates are arranged at the bottoms of the two rows of stand columns, and openings are arranged on the supporting plates and are used for allowing the hoisting rope of the winch to pass through.

[0016] In the preferred embodiment, the number of the stand columns in one row is two, a plurality of horizontal rods are vertically arranged between the two stand columns, a telescopic supporting assembly corresponding to the horizontal rods is arranged at the bottom of the top plate, and the telescopic supporting assembly can be lapped on any horizontal rod.

[0017] In the preferred embodiment, the telescopic supporting assembly comprises a telescopic cylinder arranged at the bottom of the top plate, and a lapping plate is arranged at the telescopic end of the telescopic cylinder.

[0018] The utility model provides a kind of fermentation bed turnover device that can cross store, by being provided with track on each side wall of multiple-store fermentation bed, it is convenient to provide stable longitudinal movement support for turnover device main body, the turnover mechanism is simultaneously set in horizontal moving frame liftable, and by being provided with lifting adjusting frame and winch on horizontal moving frame, the effect of adjusting the use height of turnover mechanism can be realized, when also needing horizontal movement, the turnover mechanism is elevated to the upper side wall, by being provided with horizontal moving rack and horizontal moving mechanism on horizontal moving frame and horizontal moving in horizontal frame, the effect of moving horizontal moving frame in horizontal frame can be realized, and then the turnover mechanism is moved to the upper of any storehouse, the effect of cross-store material turning is realized. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further described below in connection with drawings and embodiment:

[0020] Figure 1 It is the overall structure diagram of the utility model;

[0021] Figure 2 It is the utility model Figure 1 Another perspective structure diagram;

[0022] Figure 3 It is the turnover device main body structure diagram of the utility model;

[0023] Figure 4 It is the utility model Figure 3 Another perspective structure diagram;

[0024] Figure 5 It is the horizontal frame connection structure diagram of the utility model;

[0025] Figure 6 It is the utility model Figure 5 Another perspective structure diagram;

[0026] Figure 7 It is the horizontal moving frame, turnover mechanism and lifting adjusting frame connection structure diagram of the utility model;

[0027] Figure 8 It is the horizontal moving frame and lifting adjusting frame connection structure diagram of the utility model;

[0028] Figure 9 It is the utility model Figure 8 Another perspective structure diagram;

[0029] Figure 10 It is the turnover mechanism structure diagram of the utility model;

[0030] Figure 11 It is the utility model Figure 10 Another perspective structure diagram;

[0031] Figure 12 is the utility model Figure 11 Another perspective structure diagram

[0032] In the figure: multi-bin fermentation bed 1; track 2; turnover device main body 3; transverse frame 30; moving mechanism 31; bottom shaft seat 310; drive shaft 312; pulley 313; drive device 32; support seat 320; first drive mechanism 321; first synchronous transmission assembly 322; guide sliding rod 33; baffle 330; rod body 331; transverse rack 34; transverse frame 35; frame body 350; sliding sleeve shaft 351; limiting block 352; transverse mechanism 36; rotating shaft seat 360; transmission shaft 361; walking gear 362; mounting seat 363; second drive mechanism 364; driven gear 265; transmission gear 366; turnover mechanism 37; top plate 370; vertical plate 371; turnover assembly 372; third drive structure 373; second synchronous transmission assembly 374; limiting groove 375; lifting adjusting frame 38; stand column 380; support plate 381; opening 382; winch 39; cross bar 40; telescopic support assembly 41; telescopic cylinder 410; lapping plate 411. DETAILED DESCRIPTION

[0033] As Figures 1-12 shown, a cross-bin fermentation bed turnover device, comprising a multi-bin fermentation bed 1, the side wall of the multi-bin fermentation bed 1 is provided with a track 2, the track 2 is slidably provided with a turnover device main body 3, the multi-bin fermentation bed 1 in the embodiment is a three-bin fermentation bed composed of four side walls, the top of the four side walls is provided with a track 2, and the turnover device main body 3 is slidably arranged on the four tracks 2.

[0034] The turnover device main body 3 comprises a transverse frame 30, the transverse frame 30 is slidably arranged on all tracks 2 through a moving mechanism 31 arranged at the bottom, the transverse frame 30 is provided with a transverse frame 35 that can move transversely, the transverse frame 30 is formed with a groove body that can satisfy the transverse movement of the transverse frame 35, and the length of the transverse frame 35 satisfies the requirement of crossing the multi-bin, so that the transverse frame 35 can be moved above any bin body, the transverse frame 30 is provided with a transverse rack 34 on the front and rear sides, one side of the transverse frame 35 is provided with a transverse mechanism 36 matched with the transverse rack 34, so as to realize the transverse movement of the transverse frame 35 in the transverse frame 30, the transverse frame 30 is provided with a turnover mechanism 37 that can be lifted and lowered, the transverse frame 30 is formed with a groove body that can satisfy the lifting and lowering of the turnover mechanism 37, the top of the transverse frame 35 is provided with a lifting adjusting frame 38 that can cover the turnover mechanism 37 therein, the top of the lifting adjusting frame 38 is provided with a winch 39, the lifting rope of the winch 39 is connected with the turnover mechanism 37, so as to adjust the use height of the turnover mechanism 37 by winding and unwinding the winch 39, and the turnover mechanism 37 can also be lifted above the side wall when transverse movement is required, so as to satisfy the requirement of transverse movement.

[0035] In the preferred embodiment, the number of moving mechanisms 31 is two, which are symmetrically arranged on the bottom of the transverse frame 30, and one side of the transverse frame 30 is provided with a driving device 32 in driving connection with one of the moving mechanisms 31.

[0036] The moving mechanism 31 comprises a plurality of bottom shaft seats 310 arranged on the bottom of the transverse frame 30, and a driving shaft 312 is rotatably arranged between the bottom shaft seats 310. The upper end of the driving shaft 312 is provided with a pulley 313 corresponding to the track 2, so that the transverse frame 30 can move longitudinally on all the side walls, thereby realizing overall turnover of a single bin body.

[0037] The driving device 32 comprises a support seat 320 arranged on one side of the transverse frame 30, and a first driving mechanism 321 is arranged on the support seat 320. A first synchronous transmission assembly 322 is arranged between the output end of the first driving mechanism 321 and the driving shaft 312, so that the longitudinal walking is realized by the power provided by the first driving mechanism 321.

[0038] In the preferred embodiment, the top of the transverse frame 30 is provided with two guide sliding rods 33, which are symmetrically arranged on the top of the transverse frame 30. The guide sliding rod 33 comprises two symmetrically arranged baffles 330, and a rod body 331 is arranged between the two baffles 330.

[0039] The transverse moving frame 35 comprises a frame body 350, and two sliding sleeve shafts 351 are symmetrically arranged on the top of the frame body 350. The two sliding sleeve shafts 351 are respectively slidably sleeved on the outside of the corresponding rod bodies 331, and the frame body 350 is slidably connected with the rod bodies 331 through the sliding sleeve shafts 351.

[0040] In the preferred embodiment, the transverse moving mechanism 36 comprises two rotating shaft seats 360 arranged on one side of the frame body 350, and a transmission shaft 361 is rotatably arranged between the two rotating shaft seats 360. Walking gears 362 are arranged at both ends of the transmission shaft 361, and the walking gears 362 are in engagement with the corresponding transverse moving racks 34. The frame body 350 is further provided with a mounting seat 363 in which the transmission shaft 361 is covered. The bottom of the mounting seat 363 is provided with a second driving mechanism 364, the output end of the second driving mechanism 364 is provided with a transmission gear 366, and the outside of the transmission shaft 361 is provided with a driven gear 265 in engagement with the transmission gear 366.

[0041] In this way, the two walking gears 362 can realize rotational walking on the two transverse moving racks 34 through the power of the second driving mechanism 364, thereby realizing the transverse movement of the transverse moving frame 35, and moving the turnover mechanism 37 to any bin body.

[0042] In the embodiment, the transmission shaft 361 passes through the gap between the rod body 331 and the transverse frame 30 without affecting the realization of its functions.

[0043] In the preferred embodiment, the turnover mechanism 37 comprises a top plate 370, downwardly extending vertical plates 371 are arranged at the edges of the two sides of the top plate 370, a turnover assembly 372 is rotatably arranged between the bottoms of the two vertical plates 371, the turnover assembly 372 specifically comprises a rotating shaft body rotatably arranged through a bearing, and a plurality of turnover leaves are arranged outside the rotating shaft body, which is a common technical means in the field, and thus will not be described in detail here, the top of the vertical plate 371 is provided with a third driving structure 373, and a second synchronous transmission assembly 374 is arranged between the third driving structure 373 and the turnover assembly 372, so that the turnover assembly 372 is rotated and turned over through the power of the third driving structure 373.

[0044] In the preferred embodiment, a limiting groove 375 is arranged outside the vertical plate 371, and a limiting block 352 is arranged on the inner side of the frame body 350 in sliding fit with the limiting groove 375, so that the lifting of the turnover mechanism 37 is more stable through the sliding fit between the limiting groove 375 and the limiting block 352.

[0045] In the preferred embodiment, the lifting adjusting frame 38 comprises two rows of vertical columns 380 arranged on the two slide sleeve shafts 351 respectively, the bottoms of the two rows of vertical columns 380 are provided with a support plate 381, and the support plate 381 is provided with an opening 382 through which the hoisting rope of the winch 39 passes.

[0046] In addition, the top of the top plate 370 is also provided with a lifting lug 376 connected with the hoisting rope of the winch 39.

[0047] The hoisting rope of the winch 39 can be connected with the turnover mechanism 37 through the opening 382 and the lifting lug 376.

[0048] In the preferred embodiment, the number of the vertical columns 380 in one row is two, and a plurality of cross bars 40 are vertically arranged between the two vertical columns 380, the bottom of the top plate 370 is provided with a telescopic support assembly 41 corresponding to the cross bars 40, which can be lapped on any cross bar 40, so that the turnover mechanism 37 can be fixed at the height, improving the stability during use.

[0049] The telescopic support assembly 41 comprises a telescopic cylinder 410 arranged at the bottom of the top plate 370, and a lapping plate 411 is arranged at the telescopic end of the telescopic cylinder 410, which can be telescoped between the lapping plates 411 through the telescoping of the telescopic cylinder 410.

[0050] In the embodiment, the first driving mechanism 321, the second driving mechanism 364 and the third driving mechanism 373 are all combined by a motor and a speed reducer, the first synchronous transmission assembly 322 and the second synchronous transmission assembly 374 are both chain and sprocket structures, and the telescopic cylinder 410 is an electric cylinder or a hydraulic cylinder.

[0051] The above-mentioned embodiment is only a preferred technical solution of the present application, and should not be regarded as a limitation of the present application. The protection scope of the present application should be based on the technical solution recorded in the claims, and the equivalent replacement scheme of the technical features recorded in the claims is the protection scope. That is, the equivalent replacement improvement within this range is also within the protection scope of the present application.

Claims

1. A fermentation bed turning device capable of crossing compartments, comprising a multi-compartment fermentation bed (1), characterized in that: The side walls of the multi-compartment fermentation bed (1) are equipped with tracks (2), and the main body of the turning device (3) is slidably installed on the tracks (2). The main body (3) of the flipping device includes a transverse frame (30). The transverse frame (30) is slidably mounted on all tracks (2) by a moving mechanism (31) at the bottom. A transverse frame (35) is provided in the transverse frame (30). A transverse rack (34) is provided on both the front and rear sides of the transverse frame (30). A transverse mechanism (36) that cooperates with the transverse rack (34) is provided on one side of the transverse frame (35). A flipping mechanism (37) is provided in the transverse frame (30) that can be raised and lowered. A lifting adjustment frame (38) that covers the flipping mechanism (37) is provided on the top of the transverse frame (35). A winch (39) is provided on the top of the lifting adjustment frame (38). The hoisting rope of the winch (39) is connected to the flipping mechanism (37).

2. The fermentation bed turning device capable of crossing compartments according to claim 1, characterized in that: There are two moving mechanisms (31), which are symmetrically arranged at the bottom of the transverse frame (30). A drive device (32) connected to one of the moving mechanisms (31) is provided on one side of the transverse frame (30).

3. The fermentation bed turning device capable of crossing compartments according to claim 2, characterized in that: The moving mechanism (31) includes a plurality of bottom bearings (310) disposed at the bottom of the transverse frame (30), and a drive shaft (312) is rotatably disposed between the bottom bearings (310). A pulley (313) corresponding to the track (2) is mounted on the drive shaft (312). The drive unit (32) includes a support base (320) disposed on one side of the transverse frame (30), a first drive mechanism (321) is mounted on the support base (320), and a first synchronous transmission assembly (322) is disposed between the output end of the first drive mechanism (321) and the drive shaft (312).

4. The fermentation bed turning device capable of crossing compartments according to claim 1, characterized in that: Two guide slide rods (33) are provided at the top of the transverse frame (30). The two guide slide rods (33) are symmetrically arranged at the top of the transverse frame (30). The guide slide rods (33) include two symmetrically arranged baffles (330), and a rod (331) is provided between the two baffles (330). The transverse frame (35) includes a frame (350), and two sliding shafts (351) are symmetrically arranged on the top of the frame (350). The two sliding shafts (351) are respectively slidably fitted on the outside of the corresponding rod (331).

5. The fermentation bed turning device capable of crossing compartments according to claim 4, characterized in that: The transverse mechanism (36) includes two rotating shaft seats (360) disposed on one side of the frame (350). A drive shaft (361) is rotatably disposed between the two rotating shaft seats (360). Both ends of the drive shaft (361) are provided with traveling gears (362). The traveling gears (362) mesh with the corresponding transverse racks (34). The frame (350) is also provided with a mounting base (363) that encloses the drive shaft (361). A second drive mechanism (364) is provided at the bottom of the mounting base (363). A transmission gear (366) is provided at the output end of the second drive mechanism (364). A driven gear (265) that meshes with the transmission gear (366) is provided on the outside of the drive shaft (361).

6. The fermentation bed turning device capable of crossing compartments according to claim 4, characterized in that: turning... The mechanism (37) includes a top plate (370), and vertical plates (371) extending downward are provided on both sides of the top plate (370). A flipping assembly (372) is rotatably provided between the bottoms of the two vertical plates (371). A third drive structure (373) is provided on the top of the vertical plates (371). A second synchronous transmission assembly (374) is provided between the third drive structure (373) and the flipping assembly (372).

7. The fermentation bed turning device capable of crossing compartments according to claim 6, characterized in that: A limiting groove (375) is provided on the outer side of the vertical plate (371), and a limiting block (352) is provided on the inner side of the frame (350) to slide in cooperation with the limiting groove (375). The top of the top plate (370) is also provided with a lifting lug (376) that is connected to the hoisting rope of the winch (39).

8. The fermentation bed turning device capable of crossing compartments according to claim 7, characterized in that: The lifting adjustment frame (38) includes two rows of columns (380) respectively set on two sliding shafts (351), and a support plate (381) is provided at the bottom of the two rows of columns (380). The support plate (381) has an opening (382) for the hoisting rope of the winch (39) to pass through.

9. The fermentation bed turning device capable of crossing compartments according to claim 8, characterized in that: There are two columns (380) in a row, and multiple crossbars (40) are arranged vertically between them. The bottom of the top plate (370) is provided with a telescopic support component (41) corresponding to the crossbars (40), which can be attached to any crossbar (40).

10. The fermentation bed turning device capable of crossing compartments according to claim 9, characterized in that: The telescopic support assembly (41) includes a telescopic cylinder (410) disposed at the bottom of the top plate (370), and the telescopic end of the telescopic cylinder (410) is provided with an overlapping plate (411).

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