Discharging device capable of buffering blanking and used for barrel plating production
By combining the unloading and vibration components, and using the silicone buffer plate and vibration components to buffer the impact force when the plated parts fall, the problem of surface bumps on the plated parts is solved, and the plated parts are evenly discharged and cleaned in all directions, thus improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
When the existing unloading device removes the plated parts from the barrel plating tank by shaking, the plated parts fall directly into the container, causing damage to the surface plating layer and affecting product quality.
Design an unloading device that includes an unloading component, a rinsing component, and a vibration component. Utilize a silicone buffer plate to absorb impact force, and combine the vibration and rinsing components to achieve buffering and uniform discharge of the plated parts. Through the cooperation of the silicone buffer plate and the vibration component, surface damage to the plated parts is prevented, and all-round cleaning is achieved.
It effectively prevents damage to the surface of the plated parts, ensures uniform discharge of the plated parts, improves product quality, and enhances the cleaning effect.
Smart Images

Figure CN224015812U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of barrel plating production technology, and specifically to a material falling buffering barrel plating production unloading device. BACKGROUND
[0002] Electroplating is a process of plating a thin layer of other metal or alloy on the surface of certain metal by electrolysis, which is a technology of attaching a metal film to the surface of metal or other material parts by electrolysis to prevent metal oxidation, improve wear resistance, electrical conductivity, light reflectivity, corrosion resistance and aesthetics, etc. The existing unloading device takes out the plated parts from the barrel plating barrel by shaking, and the plated parts directly fall into the container and collide with the container, causing the plated layer on the surface of the plated parts to be scratched, resulting in an increase in surface defects of the final output plated parts, affecting product quality. Therefore, we introduce a material falling buffering barrel plating production unloading device.
[0003] The existing patent (publication number: CN221460572U) discloses an automatic unloading device for barrel plating production line, which relates to the technical field of barrel plating production line and comprises a support plate one, a support rod one and a support rod two fixedly connected on one side of the support plate one, a motor one fixedly connected on one side of the support plate one, a connecting rod five fixedly connected at the output end of the motor one, a connecting rod one rotatably connected at one end of the connecting rod five, a connecting rod two rotatably connected at one end of the connecting rod one, a connecting rod three rotatably connected at one end of the connecting rod two, a connecting rod four rotatably connected at one end of the connecting rod three, a limiting groove slidably connected to the outer wall of the connecting rod four, the support rod one rotatably connected at one end of the connecting rod two, the support rod two fixedly connected at one end of the limiting groove, a clamping block one rotatably connected at the bottom end of the connecting rod four, and a clamping block two rotatably connected on one side of the clamping block one. The utility model has the advantages that it can automatically unload and clean the plated parts. In the prior art, the barrel plating barrel is clamped and then the plated parts in the barrel are shaken out and fall, but the plated parts fall into the container and collide with the bottom of the container, causing the plated layer on the surface of the parts to be scratched, resulting in an increase in surface defects of the final output plated parts and affecting product quality. UTILITY MODEL CONTENTS
[0004] The utility model aims to provide a material falling buffering barrel plating production unloading device to solve the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a material falling buffering barrel plating production unloading device, comprising an outer shell, an unloading assembly is arranged on the inner side of the outer shell, the unloading assembly is connected with a flushing assembly, a vibration assembly is fixedly connected to the inner front side of the outer shell, and a discharging port is formed in the top of the outer shell.
[0006] The discharging assembly comprises a pull rope fixedly connected to the inner top of the shell, a receiving plate hung at the bottom end of the pull rope, a silica gel buffer plate movably connected to the middle portion of the receiving plate, spring telescopic rods fixedly connected between the bottom surface of the silica gel buffer plate and the inner bottom surface of the receiving plate, and limit rods slidingly penetrating through the bottom of the receiving plate and fixedly connected to the inner wall of the shell.
[0007] Preferably, the flushing assembly comprises a lower water tank fixedly connected to the bottom surface of the receiving plate and an upper water tank fixedly connected to the top surface of the shell, and the upper water tank and the lower water tank are connected in communication through a backflow pipe.
[0008] Preferably, the inside of the upper water tank is fixedly connected with two strip-shaped water channels, a water pump is fixedly connected between the two strip-shaped water channels, the bottom of the strip-shaped water channel is connected in communication with the top end of a hose, and the bottom end of the hose is fixedly connected with a spray head.
[0009] Preferably, the top end and the middle portion of the spray head are integrally formed with universal ball one and universal ball two respectively, the universal ball two is rollingly connected to the middle portion of a fixed plate, and the fixed plate is integrally formed on the top of the receiving plate.
[0010] Preferably, the universal ball one is rollingly connected to the middle portion of a reciprocating rod, one end of the reciprocating rod is integrally formed with a limit sliding block, the limit sliding block is slidingly connected to the inside of a limit sliding groove, and the limit sliding groove is formed on the inner wall surface of the shell.
[0011] Preferably, the middle portion of the fixed plate is rotatably penetrated with a rotating shaft, the top end of the rotating shaft is fixedly connected with a gear, and the bottom end of the rotating shaft is fixedly connected with a cleaning brush.
[0012] Preferably, the outer side of the gear is engaged with a rack, the top surface of the rack is fixedly connected with a mounting rod, and the top end of the mounting rod is connected with the inner top surface of the shell.
[0013] Preferably, the vibration assembly comprises a motor fixedly connected to the inner side of the shell, the output end of the motor is fixedly connected with a main shaft, the middle portion of the main shaft is eccentrically provided with a rotating block, the rotating block is rotatably connected to the middle portion of a cam, and the end of the cam away from the rotating block is connected with the outer side of the receiving plate through a connecting shaft.
[0014] Preferably, the middle portion of the main shaft is integrally formed with two reciprocating screw rods, the outer side of the reciprocating screw rod is slidingly connected with a reciprocating block, and the reciprocating block is connected with one end of the reciprocating rod.
[0015] Compared with the prior art, the utility model has the advantages of:
[0016] The utility model discloses, through the tumbling barrel is opened, makes the plating piece in tumbling barrel from the unloading port falls into on silica gel buffer board, the silica gel buffer board is impacted and extruded spring telescopic link at this time, and the impact force is absorbed by spring telescopic link, plays the buffering effect, prevents the plating piece surface to appear damage.
[0017] The utility model discloses, through the vibration subassembly can drive the butt joint plate to do reciprocating linear motion along the limiting rod to drive silica gel buffer board synchronous vibration, and the plating piece of piling up is scattered and is laid in silica gel buffer board, prevents the plating piece of the center position of piling up from being washed when following up, can also even the plating piece of washing after is discharged the device simultaneously, makes the plating piece even falls on the external conveyer and enters the next process.
[0018] The utility model discloses, through the vibration subassembly cooperation flushing subassembly can change the washing angle of shower head in real time, and the plating piece on silica gel buffer board is washed from different angles, reduces the dead angle when washing, and the clean brush can be matched and can be overall cleaned to the plating piece. ACCURACY OF DRAWINGS
[0019] Figure 1 It is partial front view cross section three -dimensional structure schematic diagram for the utility model;
[0020] Figure 2 It is main view three -dimensional structure schematic diagram for the utility model;
[0021] Figure 3 It is front view half cut three -dimensional structure schematic diagram for the utility model;
[0022] Figure 4 It is shower head part front view cross section three -dimensional structure schematic diagram for the utility model;
[0023] Figure 5 It is partial plan cross section three -dimensional structure schematic diagram for the utility model;
[0024] Figure 6 It is rear view three -dimensional structure schematic diagram for the utility model.
[0025] In the figure: 1, shell; 2, unloading assembly; 201, pull rope; 202, receiving plate; 203, silica gel buffer plate; 204, spring telescopic rod; 205, limiting rod; 3, flushing assembly; 301, lower water tank; 302, upper water tank; 303, return pipe; 304, strip-shaped water channel; 305, water pump; 306, hose; 307, spray head; 308, universal ball one; 309, universal ball two; 3010, fixed plate; 3011, reciprocating rod; 3012, limiting sliding block; 3013, limiting sliding groove; 3014, rotating shaft; 3015, gear; 3016, cleaning brush; 3017, rack; 3018, mounting rod; 4, vibration assembly; 401, motor; 402, main shaft; 403, rotating block; 404, cam; 405, reciprocating screw; 406, reciprocating block; 5, unloading port. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0027] Please refer to Figures 1 to 6 The present application provides a technical solution: a unloading device for barrel plating production capable of material falling buffering, which comprises a shell 1, an unloading assembly 2 arranged on the inner side of the shell 1, the unloading assembly 2 connected with a flushing assembly 3, a vibration assembly 4 fixedly connected to the inner front side of the shell 1, and an unloading port 5 formed in the top of the shell 1.
[0028] In the present embodiment, as shown in Figure 1 and Figure 3 , the unloading assembly 2 comprises a pull rope 201 fixedly connected to the inner top of the shell 1, a receiving plate 202 hung at the bottom end of the pull rope 201, a silica gel buffer plate 203 movably connected to the middle part of the receiving plate 202, a spring telescopic rod 204 fixedly connected between the bottom surface of the silica gel buffer plate 203 and the inner bottom surface of the receiving plate 202, and limiting rods 205 slidably penetrating through the bottom of the receiving plate 202 and fixedly connected to the inner wall of the shell 1 at both ends; in use, the barrel plating cylinder is opened, and the plated parts in the barrel plating cylinder fall into the silica gel buffer plate 203 from the unloading port 5; at this time, the silica gel buffer plate 203 is impacted and pressed spring telescopic rod 204, the impact force is absorbed by the spring telescopic rod 204, and the buffering effect is achieved; the limiting rods 205 can limit the receiving plate 202, so that the receiving plate 202 can only slide along the axis direction of the limiting rods 205.
[0029] In the present embodiment, as shown in Figure 3, Figure 4 and Figure 6 As shown, the rinsing assembly 3 includes a lower water tank 301 fixedly connected to the bottom surface of the receiving plate 202 and an upper water tank 302 fixedly connected to the top surface of the outer casing 1. The upper water tank 302 and the lower water tank 301 are connected by a return pipe 303. Two strip-shaped water channels 304 are fixedly connected inside the upper water tank 302. A water pump 305 is fixedly connected between the two strip-shaped water channels 304. The bottom of the strip-shaped water channel 304 is connected to the top of the hose 306. A nozzle 307 is fixedly connected to the bottom of the hose 306. When the water pump 305 is working, it delivers water from the upper water tank 302 to the strip-shaped water channel 304. The water in the strip-shaped water channel 304 flows into the nozzle 307 through the hose 306 and is sprayed out to rinse the plated parts that have slipped off the silicone buffer plate 203 and remove the electroplating solution from the surface of the plated parts.
[0030] In this embodiment, as Figure 4 and Figure 5 As shown, the top and middle parts of the nozzle 307 are integrally formed with a first universal ball 308 and a second universal ball 309, respectively. The second universal ball 309 is rotatably connected to the middle part of the fixed plate 3010, which is integrally formed on the top of the receiving plate 202. The first universal ball 308 is rotatably connected to the middle part of the reciprocating rod 3011. One end of the reciprocating rod 3011 is integrally formed with a limiting slider 3012, which is slidably connected to the inner part of the limiting groove 3013. The limiting groove 3013 is formed on the inner wall surface of the outer shell 1; the reciprocating motion of the reciprocating rod 3011 drives the universal ball 308 at the top of the nozzle 307 to reciprocate along with the reciprocating rod 3011. At this time, the nozzle 307 rotates with the universal ball 309 as the fulcrum, that is, the direction of the bottom end of the nozzle 307 changes continuously, so as to rinse the plated parts on the silicone buffer plate 203 at different angles, reduce dead angles during rinsing, and improve the rinsing effect.
[0031] In this embodiment, as Figure 4As shown, the middle of the fixed plate 3010 is rotatably penetrated by a rotating shaft 3014, the top end of the rotating shaft 3014 is fixedly connected with a gear 3015, the bottom end of the rotating shaft 3014 is fixedly connected with a cleaning brush 3016, the outer side of the gear 3015 is engaged with a rack 3017, the top surface of the rack 3017 is fixedly connected with a mounting rod 3018, and the top end of the mounting rod 3018 is connected with the inner top surface of the shell 1; under the action of the vibration assembly 4, the receiving plate 202 will do reciprocating linear motion along the axis direction of the limiting rod 205, the high-frequency reciprocating vibration of the receiving plate 202 is realized, thereby the plated pieces piled on the silica gel buffer plate 203 are scattered, and the plated pieces are uniformly laid on the silica gel buffer plate 203; when the receiving plate 202 does reciprocating linear motion, the gear 3015 is synchronously moved, the gear 3015 is engaged with the rack 3017, the gear 3015 rotates reciprocatingly around the rotating shaft 3014 as the axis, and the cleaning brush 3016 rotates synchronously when the rotating shaft 3014 rotates reciprocatingly, thereby the plated pieces falling from the silica gel buffer plate 203 are brushed, and the cleaning effect of the electroplating solution on the surface of the plated pieces is further improved.
[0032] In the embodiment, as shown in Figure 1 and Figure 5 As shown, the vibration assembly 4 comprises a motor 401 fixedly connected to the inner side of the shell 1, the output end of the motor 401 is fixedly connected with a main shaft 402, the middle of the main shaft 402 is eccentrically provided with a rotating block 403, the rotating block 403 is rotatably connected to the middle of a cam 404, the end of the cam 404 away from the rotating block 403 is connected with the outer side of the receiving plate 202 through a connecting shaft, and the middle of the main shaft 402 is integrally formed with two reciprocating screws 405, the outer side of the reciprocating screw 405 is slidably connected with a reciprocating block 406, and the reciprocating block 406 is connected with one end of the reciprocating rod 3011; when the motor 401 is started, the main shaft 402 rotates, the reciprocating screw 405 and the rotating block 403 rotate synchronously, the main shaft 402 and the rotating block 403 are eccentrically arranged, so that when the rotating block 403 rotates with the main shaft 402, the cam 404 is constantly pushed to move close to and away from the receiving plate 202, the receiving plate 202 reciprocates, and the rotation of the reciprocating screw 405 drives the reciprocating block 406 to move reciprocatingly along the axis direction of the main shaft 402, the reciprocating block 406 moves to drive the reciprocating rod 3011 connected therewith to move, thereby changing the washing angle of the nozzle 307.
[0033] The use method and advantages of the material-falling-buffering roll plating production unloading device are as follows:
[0034] First, the barrel is opened, the barrel is opened, the plated parts in the barrel are poured from the discharge port 5 to the discharge assembly 2, the falling plated parts are buffered by the discharge assembly 2, the surface of the plated parts is prevented from being damaged, then the vibration assembly 4 can drive the receiving plate 202 to reciprocate along the limiting rod 205 to drive the silica gel buffer plate 203 to vibrate synchronously, the stacked plated parts are shaken and spread on the silica gel buffer plate 203, the subsequent washing cannot be performed on the plated parts at the center position of the stacked plated parts, meanwhile, the washed plated parts can be uniformly discharged from the device, so that the plated parts are uniformly fallen on the external conveying belt to enter the next process, and the washing assembly 3 can complete washing of the plated parts from different angles to remove the electroplating solution on the surface of the plated parts.
[0035] The basic principle, main features and advantages of the utility model are shown and described above. The technical workers in the industry should understand that the utility model is not limited by the above-mentioned embodiments, the above-mentioned embodiments and the description in the specification are only preferred examples of the utility model and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A discharge device for barrel plating production with buffering discharge capability, comprising a housing (1), characterized in that: The inner side of the outer shell (1) is provided with a discharge assembly (2), which is connected to the flushing assembly (3). A vibration assembly (4) is fixedly connected to the front inside of the outer shell (1), and a discharge port (5) is opened on the top of the outer shell (1). The unloading assembly (2) includes a pull rope (201) fixedly connected to the top of the inner side of the outer shell (1). A receiving plate (202) is suspended at the bottom end of the pull rope (201). A silicone buffer plate (203) is movably connected to the middle of the receiving plate (202). A spring telescopic rod (204) is fixedly connected between the bottom surface of the silicone buffer plate (203) and the inner bottom surface of the receiving plate (202). Limiting rods (205) slide through the bottom two ends of the receiving plate (202). The two ends of the limiting rods (205) are fixedly connected to the inner wall of the outer shell (1).
2. The unloading device for barrel plating production with material drop buffer as described in claim 1, characterized in that: The flushing assembly (3) includes a lower water tank (301) fixedly connected to the bottom surface of the receiving plate (202) and an upper water tank (302) fixedly connected to the top surface of the outer shell (1). The upper water tank (302) and the lower water tank (301) are connected by a return pipe (303).
3. The unloading device for barrel plating production with material drop buffer as described in claim 2, characterized in that: The upper water tank (302) has two strip water channels (304) fixedly connected inside. A water pump (305) is fixedly connected between the two strip water channels (304). The bottom of the strip water channel (304) is connected to the top of the hose (306). A nozzle (307) is fixedly connected to the bottom of the hose (306).
4. The unloading device for barrel plating production with material drop buffer as described in claim 3, characterized in that: The nozzle (307) has an integrally formed universal ball 1 (308) and universal ball 2 (309) at its top and middle parts, respectively. The universal ball 2 (309) is rotatably connected to the middle part of the fixing plate (3010), and the fixing plate (3010) is integrally formed on the top of the receiving plate (202).
5. A discharge device for barrel plating production with material drop buffer as described in claim 4, characterized in that: The omnidirectional ball (308) is rotatably connected to the middle of the reciprocating rod (3011). One end of the reciprocating rod (3011) is integrally formed with a limiting slider (3012). The limiting slider (3012) is slidably connected to the inside of the limiting groove (3013). The limiting groove (3013) is opened on the inner wall surface of the outer shell (1).
6. A discharge device for barrel plating production with material drop buffer as described in claim 4, characterized in that: A rotating shaft (3014) is rotatably passed through the middle of the fixed plate (3010). A gear (3015) is fixedly connected to the top end of the rotating shaft (3014), and a cleaning brush (3016) is fixedly connected to the bottom end of the rotating shaft (3014).
7. A discharge device for barrel plating production with material drop buffer as described in claim 6, characterized in that: The gear (3015) is meshed with a rack (3017) on its outer side. The top surface of the rack (3017) is fixedly connected to a mounting rod (3018). The top end of the mounting rod (3018) is connected to the inner top surface of the outer casing (1).
8. A discharge device for barrel plating production with buffered material discharge according to claim 1, characterized in that: The vibration assembly (4) includes a motor (401) fixedly connected to the inside of the housing (1). The output end of the motor (401) is fixedly connected to a main shaft (402). A rotating block (403) is eccentrically arranged in the middle of the main shaft (402). The rotating block (403) is rotatably connected to the middle of a cam (404). One end of the cam (404) away from the rotating block (403) is connected to the outside of the receiving plate (202) through a connecting shaft.
9. A discharge device for barrel plating production with material drop buffer as described in claim 8, characterized in that: The main shaft (402) has two reciprocating lead screws (405) integrally formed in the middle. A reciprocating block (406) is slidably connected to the outer side of the reciprocating lead screw (405). The reciprocating block (406) is connected to one end of the reciprocating rod (3011).
Citation Information
Patent Citations
Automatic discharging device for barrel plating production line
CN221460572U