Automatic impurity removing device for crawler belt of paver
By installing a cleaning mechanism in front of the paver tracks, and using a motor-driven scraper to remove debris, the problem of track lifting was solved, which enabled stable operation of the paver, improved road surface smoothness, and reduced scraper wear.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-03-20
AI Technical Summary
Existing pavers lack a clearing mechanism in front of the tracks, causing debris or mixture to rise and drive the tracks, affecting the paver's balance and resulting in poor road surface smoothness and quality.
An automatic debris removal device for paver tracks was designed, including a cleaning mechanism. The device uses a motor to drive a transmission rod to rotate a scraper and remove debris from the road surface. An installation pole and a triangular plate are provided to prevent debris from accumulating. The scraper makes flexible contact with the debris to reduce wear.
It effectively clears debris in front of the drive tracks, ensuring the paver's stable movement, improving the smoothness and effect of road paving, and reducing scraper wear.
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Figure CN224016087U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of paver, especially relates to a paver track automatic cleaning device. BACKGROUND
[0002] The paver is a kind of engineering machinery equipment mainly used for large-area asphalt concrete or cement concrete pavement paving operation of highway, urban road, airport runway etc.It can uniformly pave mixed concrete or asphalt material on pavement base layer according to certain thickness, width and flatness, and it has the following mechanisms:
[0003] Feeding system: the material (such as asphalt mixture or cement concrete) of paver is usually transported to the hopper of paver by transport equipment such as self-unloading truck, and the material in hopper is conveyed to screw feeder by scraper conveyor;
[0004] Material distribution system: screw feeder distributes material uniformly in front of screed plate laterally;
[0005] Screed system: screed plate is one of the key components of paver, which preliminarily compacts and levels the material distributed in front of it through its weight and vibration device (for asphalt paver, there is also heating device).
[0006] At present, the existing paver (such as patent number: CN215629169U) discloses a paver, which does not need to use wheeled walking mechanism, and the wheeled walking mechanism is lifted up by lifting mechanism, so that the paver can be flexibly switched between track-type walking paver and tire-type walking paver according to needs, the track-type walking mechanism is used when the paver works, which meets the requirements of construction quality and construction efficiency, and the tire-type walking mechanism is used when the paver is transferred, which meets the requirements of transfer speed and economic benefit.
[0007] But in the implementation process of the above technical scheme, it is found that at least the following technical problems exist: in the use of the existing paver, no cleaning mechanism is arranged in front of the two driving tracks, and if there are scattered debris or mixture under the two driving tracks, the driving tracks will be lifted, which will cause the imbalance of the paver body, affect the pavement paving flatness, and result in poor pavement paving effect. INVENTION CONTENTS
[0008] Technical problems solved
[0009] The utility model provides a paving machine track automatic remove sundries device, solves the existing paving equipment use, and it does not set up the cleaning mechanism in the front of two drive tracks, if the sundries or mixture of two drive tracks below exists the scattered sundries and lifts drive track and leads to the paving machine body unbalance, influences the road paving flatness, leads to the bad road paving effect technical problem.
[0010] Technical scheme
[0011] In order to realize above -mentioned purpose, the utility model is realized through following technical scheme:
[0012] A paving machine track automatic remove sundries device, including the paving machine body, feed hopper, drive track and ironing mechanism, be equipped with the cleaning mechanism of the feed hopper to drive track side sundries convenient to clean, the cleaning mechanism includes cross bar, motor, C-shaped rod and installation vertical pole, both sides end of cross bar all are fixedly installed with L-shaped side pole, cross bar is fixedly installed through two L-shaped side poles in the lower end of feed hopper, the number of motor is two, two motor all are fixedly installed in the upper end of cross bar, the output of two motor all is fixedly installed with transmission rod, the circumferential end of two transmission rods all is fixedly installed with first fixed block and second fixed block, the position of two second fixed blocks all is located below first fixed block, the number of C-shaped rod is four, C-shaped rod is two groups, two groups C-shaped rod are located at two second fixed blocks'sides, the lower end of each group C-shaped rod is equipped with scraper, the number of drive track is two, two drive tracks are fixedly installed in the both sides end of paving machine body, the feed hopper is fixedly installed in the front side end of paving machine body, the ironing mechanism is fixedly installed in the rear side end of paving machine body, the upper end of cross bar is equipped with two first circular grooves, two transmission rods are rotatably installed in the inner side wall of two first circular grooves, the side end of each C-shaped rod is fixedly installed with mounting block, two first springs and first telescopic rod are fixedly installed between each mounting block and two first fixed blocks, each first telescopic rod is located in the inner side wall of first spring, the lower end of each C-shaped rod is fixedly installed with positioning plate, the side end of each scraper is located in positioning plate, the end of each scraper is arc, and second telescopic rod is fixedly installed between each scraper and each positioning plate.
[0013] Preferably: each scraper and positioning plate are also fixedly installed with second spring, and each second telescopic rod is located in the inner side wall of second spring.
[0014] Preferably: the number of installation vertical pole is two, two installation vertical poles are fixedly installed in the both sides end of feed hopper, and the side end of two installation vertical poles is fixedly installed with triangular plate, and the side end of triangular plate is inclined surface.
[0015] Advantages
[0016] Firstly, the cleaning mechanism is arranged on the driving crawler traveling side, and the two scrapers on the transmission rod are driven to rotate by the motor to scrape and clean the road surface debris, so that the influence of the debris on the driving crawler is avoided, and the driving crawler and the paver body travel stably, that is, the flatness of the road surface paving is ensured.
[0017] Secondly, the installation vertical rod and the triangular plate are arranged, and when the C-shaped rod drives the scraper to clean to the outside of the driving crawler, the triangular plate drives the scraper on the C-shaped rod to lift up and leave the debris pile, so that the scraper does not scrape the debris back to the bottom of the driving crawler.
[0018] Thirdly, the second extension rod and the second spring are arranged between the scraper and the positioning plate, so that when the scraper encounters large debris during scraping, the second spring is elastically contacted between the scraper and the debris, so that the rigid contact of the scraper is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0019] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, and the content of the specification can be implemented, the following preferred embodiments of the present application are described in detail with the help of the drawings.
[0020] Figure 1 is a structural diagram of the paver body of the present application;
[0021] Figure 2 is a structural diagram of the screed mechanism of the present application;
[0022] Figure 3 is a structural diagram of the cross rod of the present application;
[0023] Figure 4 is a structural diagram of the scraper of the present application.
[0024] Legend: 1, paver body; 11, feed hopper; 12, driving crawler; 13, screed mechanism; 2, cross rod; 21, L-shaped side rod; 22, first circular groove; 3, motor; 31, transmission rod; 32, first fixed block; 33, second fixed block; 4, C-shaped rod; 41, mounting block; 42, first spring; 43, first extension rod; 5, scraper; 51, second extension rod; 52, second spring; 53, positioning plate; 6, installation vertical rod; 61, triangular plate. DETAILED DESCRIPTION
[0025] The embodiment of the application provides a paving machine track automatic debris removing device, effectively solves the technical problem that, in the use of the existing paving equipment, no cleaning mechanism is arranged in front of two driving tracks 12, if there are scattered debris or mixed materials under the two driving tracks 12, the driving tracks 12 are lifted to cause the paving machine body 1 to be unbalanced, the paving flatness of the road surface is affected, and the paving effect of the road surface is poor, the device is provided with a cleaning mechanism on the driving track 12 side, the two scrapers 5 on the transmission rod 31 are driven to rotate by the motor 3 to scrape and clean the debris on the road surface, the influence of the driving track 12 on the driving is avoided, and the driving of the driving track 12 and the paving machine body 1 is stable.
[0026] Embodiment
[0027] The technical scheme in the embodiment of the application effectively solves the technical problem that, in the use of the existing paving equipment, no cleaning mechanism is arranged in front of two driving tracks 12, if there are scattered debris or mixed materials under the two driving tracks 12, the driving tracks 12 are lifted to cause the paving machine body 1 to be unbalanced, the paving flatness of the road surface is affected, and the paving effect of the road surface is poor, and the general idea is as follows: a paving machine track automatic debris removing device, comprising a paving machine body 1, a feeding hopper 11, driving tracks 12 and a smoothing mechanism 13, the feeding hopper 11 is provided with a cleaning mechanism for conveniently cleaning the debris on the driving track 12 side, the cleaning mechanism comprises a horizontal rod 2, a motor 3, a C-shaped rod 4 and a mounting vertical rod 6, the two side ends of the horizontal rod 2 are fixedly installed with L-shaped side rods 21, the horizontal rod 2 is fixedly installed at the lower end of the feeding hopper 11 through the two L-shaped side rods 21, when the device is used to pave the road surface, the user needs to pour paving materials (asphalt mixture or cement concrete) into the feeding hopper 11, the materials enter the feeding system in the paving machine body 1, are uniformly distributed in the rear of the smoothing mechanism 13 through a spiral distributor, and drive the paving machine body 1 to run through the driving tracks 12, so that the road surface is paved;
[0028] The number of the motors 3 is two, the two motors 3 are fixedly installed at the upper ends of the horizontal rod 2, the output ends of the two motors 3 are fixedly installed with transmission rods 31, the circumferential ends of the two transmission rods 31 are fixedly installed with first fixed blocks 32 and second fixed blocks 33, the positions of the two second fixed blocks 33 are below the first fixed blocks 32, when the device is used for paving, the user can start the two motors 3, the two motors 3 are started to drive the transmission rods 31 to rotate, the directions of rotation of the two transmission rods 31 are opposite, the transmission rods 31 are rotated to drive the first fixed blocks 32 and the second fixed blocks 33 to rotate, the first fixed blocks 32 are rotated to drive the two C-shaped rods 4 on the two sides through the first telescopic rods 43;
[0029] The number of C-shaped rods 4 is four, the C-shaped rods 4 are two groups, two groups of C-shaped rods 4 are located on both sides of the two second fixed blocks 33, the lower end of each group of C-shaped rods 4 is provided with a scraper 5, the number of driving caterpillar belts 12 is two, the two driving caterpillar belts 12 are fixedly installed on both side ends of the paving machine body 1, the feeding hopper 11 is fixedly installed on the front side end of the paving machine body 1, the ironing mechanism 13 is fixedly installed on the rear side end of the paving machine body 1, the upper end of the cross rod 2 penetrates two first circular grooves 22, two transmission rods 31 are rotatably installed on the inner side walls of the two first circular grooves 22, the side end of each C-shaped rod 4 is fixedly installed with a mounting block 41, two first springs 42 and a first telescopic rod 43 are fixedly installed between each mounting block 41 and the two first fixed blocks 32, each first telescopic rod 43 is located on the inner side wall of the first spring 42, the C-shaped rod 4 rotates through the positioning plate 53 and the second telescopic rod 51 to drive the scraper 5 to rotate, and the scraper 5 rotates to scrape some sundries (such as stones or soil blocks) on the road surface;
[0030] The lower end of each C-shaped rod 4 is fixedly installed with a positioning plate 53, and the side end of each scraper 5 is located on the side end of the positioning plate 53. The end of each scraper 5 is arc-shaped. The second telescopic rod 51 is fixedly installed between each scraper 5 and each positioning plate 53. The second spring 52 is also fixedly installed between each scraper 5 and the positioning plate 53. The second telescopic rod 51 is located on the inner side wall of the second spring 52. The second spring 52 and the second telescopic rod 51 are arranged between the positioning plate 53 and the scraper 5. When the scraper 5 encounters sundries with large quality during scraping, the elasticity of the second spring 52 can make the scraper 5 and the sundries become flexible contact, avoiding rigid contact to cause serious wear of the scraper 5;
[0031] The number of mounting vertical rods 6 is two, the two mounting vertical rods 6 are fixedly installed on both side ends of the feeding hopper 11, the side end of each mounting vertical rod 6 is fixedly installed with a triangular plate 61, the side end of the triangular plate 61 is a chamfered surface, when the C-shaped rod 4 rotates to contact the end of the triangular plate 61, the end of the triangular plate 61 is a chamfered surface, at this time the C-shaped rod 4 contacting the end of the triangular plate 61 is lifted and moves upward, that is, the first spring 42 and the first telescopic rod 43 are compressed, the upward movement of the C-shaped rod 4 drives the scraper 5 to move upward through the positioning plate 53, the second telescopic rod 51 and the second spring 52, the upward movement of the scraper 5 leaves the scraped sundry pile, so as to avoid that the rotary scraper 5 brings the sundry pile back to the lower side of the driving caterpillar belt 12, after the C-shaped rod 4 rotates away from the end of the triangular plate 61, the first telescopic rod 43 pushes the C-shaped rod 4 to move downward and reset, the downward movement of the mounting block 41 of the C-shaped rod 4 moves downward and contacts the second fixed block 33, the second fixed block 33 limits the mounting block 41 and the C-shaped rod 4, so as to realize the sweeping of the sundries in front of the driving caterpillar belt 12.
[0032] In view of the problems in the prior art, the utility model provides a paving machine track automatic removing device, the device is provided with a cleaning mechanism, and two scrapers 5 on a transmission rod 31 are driven by a motor 3 to rotate to scrape and clean the road surface, so that the driving of the driving track 12 is not affected, and the driving of the driving track 12 and the paving machine body 1 is stable.
[0033] Paving machine body 1: the main part of the whole paving machine, which supports and connects other components;
[0034] Feed hopper 11: used for receiving and storing paving materials (such as asphalt mixture or cement concrete);
[0035] Driving track 12: mainly used for driving the paving machine body 1 to run on the road surface, so that the paving machine can move forward, backward or turn;
[0036] Screed mechanism 13: located at the rear end of the paving machine body 1, which is used for preliminary compaction and leveling of the material distributed by the spiral distributor;
[0037] Cross bar 2: an important supporting component of the cleaning mechanism, which is fixedly installed at the lower end of the feed hopper 11 through the L-shaped side bars 21 at both ends;
[0038] First circular groove 22: the installation position of the transmission rod 31, so that the transmission rod 31 can rotate on the cross bar 2;
[0039] Motor 3: the power source of the cleaning mechanism;
[0040] Transmission rod 31: connecting the motor 3, the first fixed block 32 and the second fixed block 33;
[0041] Second fixed block 33: fixedly installed at the circumferential end of the transmission rod 31, and located below the first fixed block 32, which limits the installation block 41 of the C-shaped rod 4 when the C-shaped rod 4 moves downward and resets;
[0042] C-shaped rod 4: a component connecting the first fixed block 32, the scraper 5 and the triangular plate 61 on the installation vertical rod 6;
[0043] Installation block 41: located on the C-shaped rod 4, which contacts the second fixed block 33 when the C-shaped rod 4 moves downward and resets, and plays a limiting role;
[0044] First spring 42: installed between the C-shaped rod 4 and the first fixed block 32, which is compressed when the C-shaped rod 4 contacts the triangular plate 61 and moves upward under external force, and can push the C-shaped rod 4 back to the original position after the external force disappears, playing a buffering and resetting role;
[0045] First telescopic rod 43: located in the inner side wall of the first spring 42, and ensures the stability of the movement of the C-shaped rod 4 and the accuracy of the reset under the cooperation of the first spring 42;
[0046] Scraper 5: located at the side end of the positioning plate 53 at the lower end of the C-shaped rod 4, the end is arc-shaped, and is used for scraping and cleaning the sundries (such as stones or soil blocks) on the road surface;
[0047] Second telescopic rod 51: installed between the scraper 5 and the positioning plate 53, located in the inner side wall of the second spring 52, and capable of stretching and contracting with the movement of the scraper 5 during the scraping of the sundries by the scraper 5, so as to realize the flexible contact between the scraper 5 and the sundries in cooperation with the second spring 52;
[0048] Second spring 52: installed between the scraper 5 and the positioning plate 53, and capable of making the scraper 5 and the sundries into flexible contact through the elasticity of the second spring 52 when the scraper 5 scrapes sundries with large mass;
[0049] Positioning plate 53: fixedly installed at the lower end of the C-shaped rod 4, and used for installing the scraper 5;
[0050] Mounting vertical rod 6: two in number, and fixedly installed at the two side ends of the feeding hopper 11 as the mounting basis of the triangular plate 61;
[0051] Triangular plate 61: fixedly installed at the side end of the mounting vertical rod 6, and having a beveled surface at the side end, so that the C-shaped rod 4 moves upward due to the action of the beveled surface when the C-shaped rod 4 rotates and contacts the end of the triangular plate 61, and then drives the scraper 5 to move upward and leave the sundry pile to be scraped, thereby avoiding that the scraper 5 carries the sundry pile back to the lower side of the driving crawler belt 12.
[0052] Working principle:
[0053] When the user uses the device to pave the road, the paving material (asphalt mixture or cement concrete) needs to be poured into the feeding hopper 11 first, and the material will enter the feeding system inside the paving machine body 1, be uniformly distributed transversely by the spiral distributor behind the screed mechanism 13, and drive the paving machine body 1 to run by the driving caterpillar 12, so as to realize the paving of the road. When the device is paving, the user can start the two motors 3, and the rotation of the two motors 3 will drive the transmission rods 31 to rotate in opposite directions. The rotation of the transmission rods 31 will drive the first fixed block 32 and the second fixed block 33 to rotate. The rotation of the first fixed block 32 will drive the two C-shaped rods 4 on the sides to rotate through the first extension rods 43. The rotation of the C-shaped rods 4 will drive the scrapers 5 to rotate through the positioning plates 53 and the second extension rods 51. When the scrapers 5 rotate, they will scrape some debris (such as stones or soil blocks, etc.) on the road. When the C-shaped rods 4 rotate and contact the end of the triangular plate 61, the end of the triangular plate 61 is chamfered, and at this time the C-shaped rods 4 will be lifted upward when they contact the end of the triangular plate 61, that is, the first spring 42 and the first extension rod 43 will be compressed. The upward movement of the C-shaped rods 4 will drive the scrapers 5 to move upward through the positioning plates 53, the second extension rods 51 and the second springs 52. The upward movement of the scrapers 5 will move away from the debris pile, so as to avoid the rotation of the scrapers 5 bringing the debris pile back to the bottom of the driving caterpillar 12. After the C-shaped rods 4 rotate away from the end of the triangular plate 61, the first extension rods 43 will push the C-shaped rods 4 to move downward and reset. The downward movement of the mounting block 41 of the C-shaped rods 4 will contact the second fixed block 33, and the second fixed block 33 will limit the movement of the mounting block 41 and the C-shaped rods 4. In this way, the front debris of the driving caterpillar 12 can be swept back and forth. The second spring 52 and the second extension rod 51 are arranged between the positioning plate 53 and the scraper 5. When the scraper 5 encounters a large piece of debris during scraping, the flexible contact between the scraper 5 and the debris can be achieved through the elasticity of the second spring 52, so as to avoid the rigid contact causing serious wear of the scraper 5. In the existing paving equipment, no cleaning mechanism is arranged in front of the two driving caterpillars 12. If there are scattered debris or mixture under the two driving caterpillars 12, the driving caterpillars 12 will be lifted, which will cause the paving machine body 1 to be unbalanced, affect the flatness of the road paving, and result in poor road paving effect. The device is provided with a cleaning mechanism, which can drive the two scrapers 5 on the transmission rods 31 to rotate and scrape the debris on the road on the side where the driving caterpillar 12 advances, so as to avoid affecting the advancement of the driving caterpillar 12 and ensure the stable advancement of the driving caterpillar 12 and the paving machine body 1, that is, to ensure the flatness of the road paving. Moreover, the device is provided with the mounting vertical rod 6 and the triangular plate 61. When the scraper 5 is cleaned to the outside of the driving caterpillar 12 by the C-shaped rod 4, the scraper 5 can be lifted by the triangular plate 61 on the C-shaped rod 4, away from the debris pile, so as to avoid the scraper 5 scraping the debris pile back to the bottom of the driving caterpillar 12.And the device through the second telescopic rod 51 and the second spring 52 between the scraper 5 and the positioning plate 53, when the scraper 5 encounters the quality of the larger debris, can be through the elasticity of the second spring 52, so that the scraper 5 and the flexible contact between the debris, avoid rigid contact to the scraper 5 cause serious wear.
[0054] Finally, it should be noted that: apparently, the above examples are merely for the purpose of clearly illustrating the utility model, and not limited to the implementation. For those skilled in the art, on the basis of the above description can also be made in other different forms of changes or variations. Here need not and can not be exhausted to all the implementation. The obvious changes or variations derived from still within the scope of the utility model.
Claims
1. An automatic debris removal device for a paver track, comprising a paver body (1), a feed hopper (11), a drive track (12), and a smoothing mechanism (13), characterized in that, The feed hopper (11) is equipped with a cleaning mechanism to facilitate the cleaning of debris on the traveling side of the drive track (12); The cleaning mechanism includes a crossbar (2), a motor (3), a C-shaped rod (4), and a mounting pole (6). Both ends of the crossbar (2) are fixedly mounted with L-shaped side rods (21). The crossbar (2) is fixedly mounted on the lower end of the feed hopper (11) by two L-shaped side rods (21). There are two motors (3). Both motors (3) are fixedly mounted on the upper end of the crossbar (2). The output ends of both motors (3) are fixedly mounted with transmission rods (31). The circumferential ends of both transmission rods (31) are fixedly mounted with a first fixing block (32) and a second fixing block (33). The positions of the two second fixing blocks (33) are both below the first fixing block (32). There are four C-shaped rods (4). The C-shaped rods (4) are in groups of two. The two groups of C-shaped rods (4) are located on both sides of the two second fixing blocks (33). Each group of C-shaped rods (4) is provided with a scraper (5) at its lower end.
2. The automatic debris removal device for paver tracks as described in claim 1, characterized in that: The number of drive tracks (12) is two, and the two drive tracks (12) are fixedly installed on both sides of the paver body (1). The feed hopper (11) is fixedly installed on the front side of the paver body (1), and the screeding mechanism (13) is fixedly installed on the rear side of the paver body (1).
3. The automatic debris removal device for paver tracks as described in claim 2, characterized in that: The upper end of the crossbar (2) has two first circular grooves (22) through it, and the two transmission rods (31) are respectively rotatably installed on the inner sidewalls of the two first circular grooves (22).
4. The automatic debris removal device for paver tracks as described in claim 3, characterized in that: Each of the C-shaped rods (4) has a mounting block (41) fixedly installed on its side end. Each mounting block (41) and two first fixing blocks (32) are respectively fixedly installed with two first springs (42) and first telescopic rods (43). Each first telescopic rod (43) is located on the inner side wall of the first spring (42).
5. The automatic debris removal device for paver tracks as described in claim 4, characterized in that: Each of the C-shaped rods (4) has a positioning plate (53) fixedly installed at its lower end, and each of the scrapers (5) is located at the side end of the positioning plate (53).
6. The automatic debris removal device for paver tracks as described in claim 5, characterized in that: The end of each scraper (5) is arc-shaped, and a second telescopic rod (51) is fixedly installed between each scraper (5) and each positioning plate (53).
7. The automatic debris removal device for paver tracks as described in claim 6, characterized in that: A second spring (52) is also fixedly installed between each scraper (5) and the positioning plate (53), and each of the second telescopic rods (51) is located on the inner sidewall of the second spring (52).
8. The automatic debris removal device for paver tracks as described in claim 7, characterized in that: The number of mounting poles (6) is two, and the two mounting poles (6) are respectively fixedly installed on both sides of the feed hopper (11). Triangular plates (61) are fixedly installed on the side ends of the two mounting poles (6). The side end of the triangular plate (61) is a beveled surface.
Citation Information
Patent Citations
Paver
CN215629169U