Silencing device of range extender
By designing a noise reduction mechanism on the range extender, utilizing telescopic and pressure components to absorb vibration kinetic energy, and combining this with a sound insulation layer to absorb noise, the problem of high production costs in existing technologies has been solved, achieving both noise reduction and cost control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-03-20
AI Technical Summary
In the existing technology, noise reduction from the design and manufacturing of the range extender itself requires the use of advanced technologies and materials, which leads to increased production costs.
The noise reduction mechanism adopts a combination of a fixed ring, a cylinder, a mounting ring, a telescopic component, a mounting frame, and a pressure component. The telescopic component and the pressure component absorb the kinetic energy generated by the vibration of the range extender, and the sound insulation layer of the enclosed component absorbs noise. The structure is simple and reduces production costs.
It effectively reduced the noise of the range extender, simplified the device structure, and lowered production costs.
Smart Images

Figure CN224017620U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of range extender technology, and in particular to a noise reduction device for a range extender. Background Technology
[0002] A range extender is an auxiliary power unit used to extend the driving range of an electric vehicle. When the electric vehicle's battery is low on power, the range extender activates to charge the battery, thereby extending the vehicle's driving range.
[0003] In the existing technology, by adopting appropriate noise reduction devices and technologies, the noise of the range extender during operation can be effectively reduced, thereby improving driving comfort and environmental protection.
[0004] However, in the current technology, noise reduction from the design and manufacturing of the range extender itself requires the use of advanced technologies and materials, which increases production costs. Utility Model Content
[0005] The purpose of this utility model is to provide a noise reduction device for a range extender, which aims to solve the problem that in the prior art, noise reduction from the design and manufacturing of the range extender itself requires the use of advanced technologies and materials, which increases production costs.
[0006] To achieve the above objectives, this utility model provides a silencing device for a range extender, including a range extender body and a silencing mechanism. The silencing mechanism includes a fixed ring, a cylinder, a mounting ring, multiple telescopic components, a mounting frame, and multiple pressure components. The fixed ring is fixedly connected to the outer wall of the range extender body, and the range extender body is located inside the fixed ring. The cylinder is slidably connected to the range extender body, and the range extender body is located inside the cylinder. The mounting ring is fixedly connected to the cylinder and located above the cylinder. Multiple telescopic components are disposed between the mounting ring and the fixed ring. The mounting frame is slidably connected to the cylinder and located above the cylinder. Multiple pressure components are disposed between the mounting frame and the cylinder.
[0007] The telescopic assembly includes a damping rod and a telescopic spring. The two ends of the damping rod are fixedly connected to the fixed ring and the mounting ring, respectively. The two ends of the telescopic spring are fixedly connected to the fixed ring and the mounting ring, respectively. The damping rod is located inside the telescopic spring.
[0008] The pressure assembly includes a first mounting plate, a second mounting plate, and a return spring. The first mounting plate is fixedly connected to the mounting frame, the second mounting plate is fixedly connected to the cylinder, and the two ends of the return spring are fixedly connected to the first mounting plate and the second mounting plate, respectively.
[0009] The noise reduction mechanism further includes a sealing component, which includes a protective cover, a sound insulation layer, and a connecting kit. The sound insulation layer is fixedly connected to the protective cover and is located inside the protective cover. The protective cover is detachably connected to the mounting frame through the connecting kit, and the range extender body is located inside the protective cover.
[0010] The connecting kit includes an external threaded cylinder and an internal threaded cylinder. The internal threaded cylinder is fixedly connected to the mounting frame and is located above the mounting frame. The external threaded cylinder is fixedly connected to the protective cover. The internal threaded cylinder is threadedly connected to the external threaded cylinder and is located inside the external threaded cylinder.
[0011] This utility model discloses a noise reduction device for a range extender. When the range extender body is working, the range extender body vibrates. The impact force generated by the vibration of the range extender body can be decomposed into vertical and horizontal forces. When the range extender body vibrates, it slides within the cylinder, and multiple telescopic components simultaneously and rapidly extend and retract. At the same time, the range extender body and the cylinder slide irregularly within the mounting frame, and multiple pressure components rapidly extend or retract. The extension and retraction of the multiple telescopic components and multiple pressure components absorb the kinetic energy generated by the vibration of the range extender body, thereby reducing the vibration of the range extender body and effectively reducing the noise of the range extender body. The structure and components of this device are simple, thus reducing the production cost of the device. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0013] Figure 1 This is a schematic diagram of the muffler device of the range extender of this utility model.
[0014] Figure 2 This is a cross-sectional view of the noise reduction device of the range extender of this utility model.
[0015] Figure 3 This is a schematic diagram of the structure inside the protective cover of this utility model.
[0016] Figure 4 This is a structural schematic diagram of the protective cover of this utility model.
[0017] 101-Range extender body, 102-Fixing ring, 103-Telescopic spring, 104-Damping rod, 105-Mounting ring, 106-Cylinder, 107-Mounting frame, 108-Internal threaded cylinder, 109-External threaded cylinder, 110-Protective cover, 111-Sound insulation layer, 112-First mounting plate, 113-Reset spring, 114-Second mounting plate. Detailed Implementation
[0018] Please see Figures 1 to 4 ,in, Figure 1 This is a structural schematic diagram of the muffler device of the range extender of this utility model. Figure 2 This is a cross-sectional view of the muffler device of the range extender of this utility model. Figure 3 This is a schematic diagram of the structure inside the protective cover of this utility model. Figure 4 This is a structural schematic diagram of the protective cover of this utility model.
[0019] This utility model provides a noise reduction device for a range extender, including a range extender body 101 and a noise reduction mechanism. The noise reduction mechanism includes a fixing ring 102, a cylinder 106, a mounting ring 105, a sealing assembly, multiple telescopic assemblies, a mounting frame 107, and multiple pressure assemblies. The telescopic assembly includes a damping rod 104 and a telescopic spring 103. The pressure assembly includes a first mounting plate 112, a second mounting plate 114, and a return spring 113. The connecting kit includes an externally threaded cylinder 109 and an internally threaded cylinder 108. The aforementioned solution solves the problem in the prior art that noise reduction from the design and manufacturing of the range extender itself requires the use of advanced technologies and materials, which increases production costs.
[0020] In this embodiment, the fixing ring 102 is fixedly connected to the outer wall of the range extender body 101, and the range extender body 101 is located inside the fixing ring 102. The cylinder 106 is slidably connected to the range extender body 101, and the range extender body 101 is located inside the cylinder 106. The mounting ring 105 is fixedly connected to the cylinder 106 and located above the cylinder 106. A plurality of telescopic components are disposed between the mounting ring 105 and the fixing ring 102. The mounting frame 107 is slidably connected to the cylinder 106 and located above the cylinder 106. A plurality of pressure components are disposed between the mounting frame 107 and the cylinder 106. When the range extender body 101 is working, the range extender body... Vibration will occur in the range extender body 101. The impact force generated by the vibration of the range extender body 101 can be decomposed into vertical force and horizontal force. When the range extender body 101 vibrates, it slides inside the cylinder 106. Multiple telescopic components simultaneously and rapidly extend and retract. At the same time, the range extender body 101 and the cylinder 106 slide irregularly inside the mounting frame 107. Multiple pressure components rapidly extend or retract. The extension and retraction of multiple telescopic components and multiple pressure components absorb the kinetic energy generated by the vibration of the range extender body 101, thereby reducing the vibration of the range extender body 101 and effectively reducing the noise of the range extender body 101. The structure and components of this device are simple, thus reducing the production cost of the device.
[0021] Furthermore, the two ends of the damping rod 104 are fixedly connected to the fixing ring 102 and the mounting ring 105 respectively, the two ends of the telescopic spring 103 are fixedly connected to the fixing ring 102 and the mounting ring 105 respectively, and the damping rod 104 is located inside the telescopic spring 103.
[0022] Furthermore, the first mounting plate 112 is fixedly connected to the mounting frame 107, the second mounting plate 114 is fixedly connected to the cylinder 106, and the two ends of the reset spring 113 are fixedly connected to the first mounting plate 112 and the second mounting plate 114 respectively.
[0023] In this embodiment, when the range extender body 101 is working, the range extender body 101 will vibrate. The impact force generated by the vibration of the range extender body 101 can be decomposed into vertical force and horizontal force. When the range extender body 101 vibrates, the range extender body 101 slides inside the cylinder 106. The multiple telescopic springs 103 and the multiple damping rods 104 simultaneously and rapidly extend and retract. At the same time, the range extender body 101 and the cylinder 106 slide irregularly inside the mounting frame 107. The multiple return springs 113 rapidly extend or retract. The extension and retraction of the multiple telescopic springs 103 and the multiple return springs 113 absorb the kinetic energy generated by the vibration of the range extender body 101, thereby reducing the vibration of the range extender body 101 and effectively reducing the noise of the range extender body 101. The structure and components of this device are simple, thereby reducing the production cost of the device.
[0024] Furthermore, the sound insulation layer 111 is fixedly connected to the protective cover 110 and is located inside the protective cover 110. The protective cover 110 is detachably connected to the mounting frame 107 through the connecting kit, and the range extender body 101 is located inside the protective cover 110.
[0025] Furthermore, the internal threaded cylinder 108 is fixedly connected to the mounting frame 107 and is located above the mounting frame 107; the external threaded cylinder 109 is fixedly connected to the protective cover 110; the internal threaded cylinder 108 is threadedly connected to the external threaded cylinder 109 and is located inside the external threaded cylinder 109.
[0026] In this embodiment, when the range extender body 101 is working, the protective cover 110 encloses the range extender body 101, and the sound insulation layer 111 absorbs the noise emitted by the range extender body 101, further eliminating the noise emitted by the range extender body 101. At the same time, the installation and removal of the protective cover 110 are carried out through the internal threaded cylinder 108 and the external threaded cylinder 109. The installation and removal of the protective cover 110 and the sound insulation cotton are relatively simple, which improves the structural rationality of the device.
[0027] Using this invention to silence the range extender body 101, when the range extender body 101 is working, the range extender body 101 will vibrate. The impact force generated by the vibration of the range extender body 101 can be decomposed into vertical force and horizontal force. When the range extender body 101 vibrates, the range extender body 101 slides within the cylinder 106, and the multiple telescopic springs 103 and the multiple damping rods 104 simultaneously and rapidly extend and retract. At the same time, the range extender body 101 and the cylinder 106 slide irregularly within the mounting frame 107, and the multiple telescopic springs 103 and the multiple damping rods 104 simultaneously and rapidly extend and retract. The rapid extension or contraction of the position spring 113, along with the extension and contraction of the multiple telescopic springs 103 and the multiple return springs 113, absorbs the kinetic energy generated by the vibration of the range extender body 101, thereby reducing the vibration of the range extender body 101 and effectively reducing the noise of the range extender body 101. At the same time, the protective cover 110 encloses the range extender body 101, and the sound insulation layer 111 absorbs the noise emitted by the range extender body 101, further eliminating the noise emitted by the range extender body 101. The structure and components of this device are simple, thereby reducing the production cost of the device.
[0028] The above-disclosed embodiments are merely preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments, and equivalent variations made in accordance with the claims of this application, still fall within the scope of this application.
Claims
1. A noise reduction device for a range extender, comprising a range extender body, characterized in that, It also includes a silencing mechanism, which comprises a fixed ring, a cylinder, a mounting ring, multiple telescopic components, a mounting frame, and multiple pressure components. The fixed ring is fixedly connected to the outer wall of the range extender body, and the range extender body is located inside the fixed ring. The cylinder is slidably connected to the range extender body, and the range extender body is located inside the cylinder. The mounting ring is fixedly connected to the cylinder and is located above the cylinder. Multiple telescopic components are disposed between the mounting ring and the fixed ring. The mounting frame is slidably connected to the cylinder and is located above the cylinder. Multiple pressure components are disposed between the mounting frame and the cylinder.
2. The noise reduction device for the range extender as described in claim 1, characterized in that, The telescopic assembly includes a damping rod and a telescopic spring. The two ends of the damping rod are fixedly connected to the fixed ring and the mounting ring, respectively. The two ends of the telescopic spring are fixedly connected to the fixed ring and the mounting ring, respectively. The damping rod is located inside the telescopic spring.
3. The noise reduction device for the range extender as described in claim 2, characterized in that, The pressure assembly includes a first mounting plate, a second mounting plate, and a return spring. The first mounting plate is fixedly connected to the mounting frame, the second mounting plate is fixedly connected to the cylinder, and the two ends of the return spring are fixedly connected to the first mounting plate and the second mounting plate, respectively.
4. The noise reduction device for the range extender as described in claim 3, characterized in that, The noise reduction mechanism also includes a sealing component, which includes a protective cover, a sound insulation layer, and a connecting kit. The sound insulation layer is fixedly connected to the protective cover and is located inside the protective cover. The protective cover is detachably connected to the mounting frame through the connecting kit, and the range extender body is located inside the protective cover.
5. The noise reduction device for the range extender as described in claim 4, characterized in that, The connecting kit includes an external threaded cylinder and an internal threaded cylinder. The internal threaded cylinder is fixedly connected to the mounting frame and is located above the mounting frame. The external threaded cylinder is fixedly connected to the protective cover. The internal threaded cylinder is threadedly connected to the external threaded cylinder and is located inside the external threaded cylinder.