Glass mixture detection device

Abstract

The utility model provides a glass mixture detection device, comprising: a table assembly comprising a detection table; the material storage assembly is arranged on the detection table and comprises a mounting frame and a material storage tank, the material storage tank is mounted on the mounting frame in a suspended manner, and a valve mechanism for controlling discharging is arranged at the bottom of the material storage tank; the sampling assembly is arranged on the detection table and comprises a sampling disc and a driving mechanism; the sampling disc is arranged below the storage tank, and a plurality of groups of sampling cups are arranged on the sampling disc; the driving mechanism drives the sampling disc to rotate; the weighing assembly is arranged on the detection table and comprises a calculation mechanism and a plurality of groups of weighing tables; and each weighing platform is electrically connected with the calculation mechanism. Through the sampling disc and the driving mechanism, automatic sampling from the storage tank is achieved, manual filling is not needed, the weighing assembly is arranged, weighing calculation can be rapidly achieved through the weighing mechanism and the calculation mechanism, the detection efficiency is improved, and manpower waste is reduced.

Description

Technical Field

[0001] This application relates to the field of glass manufacturing technology, and more specifically, to a glass mixture testing device. Background Technology

[0002] Glass mixtures are raw material mixtures used in glass manufacturing. They are typically composed of multiple components mixed in specific proportions. After mixing the raw materials in these proportions, they are melted at high temperatures and then shaped and cooled to form glass products. The density of the glass mixture is crucial to the glass manufacturing process. Therefore, the density of the glass mixture needs to be tested before processing. Common methods for testing the density of glass mixtures involve manual sampling, weighing the samples, and calculating the density using a formula. This process is not only inefficient but also prone to errors due to the limited number of samples taken. Furthermore, multiple manual samplings are extremely time-consuming and labor-intensive. Existing powder testing equipment, such as the powder density testing device disclosed in Chinese Patent 201922017815.1, uses a Leigh flask for water bath measurement, which is complex to operate and inconvenient to use. Utility Model Content

[0003] This application provides a glass mixture testing device to solve the problem that the density testing of glass mixtures in the prior art requires manual sampling and calculation, which is inefficient, time-consuming and labor-intensive.

[0004] A glass mixture testing device according to this application includes:

[0005] The stage components include a testing station;

[0006] The material storage assembly, set on the testing platform, includes: a mounting frame and a material storage tank. The material storage tank is suspended in the air by the mounting frame, and a valve mechanism for controlling the discharge of material is set at the bottom of the material storage tank.

[0007] The sampling assembly, set on the testing platform, includes: a sampling tray and a drive mechanism; the sampling tray is placed below the storage tank, and multiple sets of sampling cups are placed on it; the drive mechanism drives the sampling tray to rotate;

[0008] The weighing assembly, set on the testing platform, includes: a calculation mechanism and multiple weighing platforms; each weighing platform is electrically connected to the calculation mechanism.

[0009] In some embodiments, a discharge pipe is provided at the bottom of the storage tank, and the valve mechanism includes a solenoid valve, which is fixedly installed on the discharge pipe.

[0010] In some embodiments, a telescopic tube is connected to the bottom end of the discharge pipe, and an electric actuator is connected to the side of the discharge pipe; a connecting ring is connected to the bottom end of the telescopic tube, and the output end of the electric actuator is connected to the connecting ring; a leak-proof cover is connected to the bottom end of the connecting ring.

[0011] In some embodiments, the output end of the electric actuator is provided with a fixing block, and the side of the connecting ring is fixedly connected to the fixing block.

[0012] In some embodiments, the sampling disk has a circular structure, and a plurality of support blocks are provided on the outer side of the sampling disk. The bottom of each support block is connected to a rolling element that contacts the detection stage. The driving mechanism includes a drive motor, which is installed at the bottom of the detection stage, and the output end of the drive motor is coaxially connected to the sampling disk.

[0013] In some embodiments, at least three sets of support blocks are provided, and the support blocks are evenly distributed along the circumference of the sampling disk.

[0014] In some embodiments, a plurality of placement slots are evenly distributed along the circumference of the sampling tray. Each placement slot passes directly below the discharge port of the storage tank when it rotates. A sampling cup is placed in the placement slot, and an anti-slip mat is laid at the bottom of the placement slot.

[0015] In some embodiments, the top of the storage tank is provided with a feed inlet, the side of the storage tank is provided with a viewing window, and the bottom of the storage tank is provided with a funnel-shaped structure.

[0016] In some embodiments, the weighing assembly further includes a testing frame, a computing mechanism mounted on top of the testing frame, and multiple weighing platforms mounted inside the testing frame. Each weighing platform includes a weighing mechanism and a weight display, and the weighing mechanism is electrically connected to the weight display and the computing mechanism.

[0017] In some embodiments, the computing unit is provided with a display unit and an input unit.

[0018] The glass mixture testing device according to this application includes: a platform assembly comprising a testing platform; a storage assembly, mounted on the testing platform, comprising a mounting frame and a storage tank, the storage tank being suspended by the mounting frame, and a valve mechanism controlling the discharge of material being provided at the bottom of the storage tank; a sampling assembly, mounted on the testing platform, comprising a sampling disc and a drive mechanism; the sampling disc is placed below the storage tank, and multiple sets of sampling cups are placed on it; the drive mechanism drives the sampling disc to rotate; and a weighing assembly, mounted on the testing platform, comprising a calculation mechanism and multiple weighing platforms; each weighing platform is electrically connected to the calculation mechanism. This application automatically extracts samples from the storage tank using the sampling disc and drive mechanism, eliminating the need for manual filling, and is equipped with a weighing assembly, which allows for rapid weighing calculation through the weighing and calculation mechanisms, improving testing efficiency and reducing manual labor waste. Attached Figure Description

[0019] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a front cross-sectional view of the glass mixture detection device according to an embodiment of the present application;

[0022] Figure 2 This paper shows a front view of the discharge pipe of the glass mixture detection device according to an embodiment of the present application;

[0023] Figure 3 A top view of the sampling plate structure of the glass mixture detection device according to an embodiment of this application is shown;

[0024] Figure 4 A front view structural schematic diagram of the detection frame of the glass mixture detection device according to an embodiment of this application is shown.

[0025] The above figures include the following reference numerals:

[0026] 10. Unit assembly; 11. Testing table; 12. Support leg; 20. Storage assembly; 21. Mounting frame; 22. Storage tank; 221. Feed inlet; 222. Viewing window; 23. Discharge pipe; 24. Solenoid valve; 25. Telescopic pipe; 26. Electric actuator; 27. Connecting ring; 28. Leak-proof cover; 29. ​​Fixing block; 30. Sampling assembly; 31. Sampling tray; 32. Sampling cup; 33. Support block; 34. Rolling element; 35. Drive motor; 36. Placement slot; 40. Weighing assembly; 41. Calculation mechanism; 42. Weighing table; 43. Testing frame; 44. Weighing mechanism; 45. Weight display. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways, rotated 90 degrees, or in other orientations, and the spatial relative descriptions used herein will be interpreted accordingly.

[0030] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0031] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0032] Figures 1 to 4 An embodiment of the glass mixture testing device of this application is illustrated schematically.

[0033] like Figures 1 to 4As shown, this application discloses a glass mixture testing device, which includes: a platform assembly 10, which includes a testing platform 11; a storage assembly 20, disposed on the testing platform 11, including a mounting frame 21 and a storage tank 22, with the storage tank 22 suspended in the mounting frame 21 and a valve mechanism for controlling material discharge at the bottom of the storage tank 22; a sampling assembly 30, disposed on the testing platform 11, including a sampling plate 31 and a driving mechanism; the sampling plate 31 is positioned below the storage tank 22, and multiple sets of sampling cups 32 are placed on it; the driving mechanism drives the sampling plate 31 to rotate; and a weighing assembly 40, disposed on the testing platform 11, including a calculation mechanism 41 and multiple sets of weighing platforms 42. Each weighing platform 42 is electrically connected to the calculation mechanism 41.

[0034] Through the above structural design, the detection device of this application automatically takes samples from the storage tank 22 by setting up a sampling plate 31 and a driving mechanism, eliminating the need for manual filling and saving time for manual sampling. Moreover, the detection device of this application is equipped with a weighing component 40, which can quickly realize weighing calculation through a weighing mechanism 44 and a calculation mechanism 41, improving detection efficiency and reducing the waste of manual labor.

[0035] The calculation mechanism 41 is an electronic calculator, similar to existing electronic scales, with an automatic tare (i.e., weight of sampling cup 32) function. It can automatically calculate the average value of the glass mixture in multiple sampling cups 32 based on the weight and volume of the sampling cup 32 using a built-in averaging formula, reducing errors and improving detection efficiency. Understandably, the calculation mechanism 41 can be implemented using a simple microcontroller or similar circuit, similar to existing electronic scales. The averaging formula used is simply a summation and averaging calculation, and is a value known to those skilled in the art.

[0036] In some embodiments of this application, such as Figure 1 and Figure 2 As shown, a discharge pipe 23 is provided at the bottom of the storage tank 22. The valve mechanism includes a solenoid valve 24, which is fixedly installed on the discharge pipe 23 and is used to control the discharge action of the storage tank 22. By automatically controlling the discharge action of the storage tank 22 through the solenoid valve 24, and cooperating with the rotation action of the sampling plate 31, glass mixture samples can be quickly injected into multiple sampling cups 32 one by one. The testing personnel only need to transfer the sampling cups 32 to the weighing component 40, and the weighing component 40 can automatically calculate the average density of the mixture, thereby improving the testing efficiency from both sampling and calculation aspects.

[0037] A timer can be installed at the solenoid valve 24 to automatically and accurately determine the sample volume injected into each sampling cup 32 by setting the discharge time and the known flow rate of the solenoid valve 24. Alternatively, the sampling cup 32 can also be a measuring cup, and the sample volume inside can be read manually when transferring the sampling cup 32.

[0038] In some embodiments of this application, the calculation mechanism 41 is provided with a display mechanism and an input mechanism, which can display the result of the average density and allow manual input of the weight of the sampling cup 32 and the sample volume. The display mechanism and the input mechanism can be a separate display screen and keyboard, or a touch screen with input and output functions. Each sampling cup 32 is provided with a number label to distinguish each sampling cup 32, so that its weight value can be changed when a sampling cup 32 is damaged and replaced.

[0039] In some embodiments of this application, such as Figure 1 and Figure 2 As shown, a telescopic tube 25 is connected to the bottom end of the discharge pipe 23, allowing it to extend and retract, shortening the distance between the discharge port and the sampling cup 32, thereby reducing the problem of material spillage during discharge. Correspondingly, an electric actuator 26 is connected to the side of the discharge pipe 23, and a connecting ring 27 is connected to the bottom end of the telescopic tube 25. The output end of the electric actuator 26 is connected to the connecting ring 27. Through the electric actuator 26, the telescopic tube 25 can be automatically extended and retracted, thus forming a continuous material discharge and sampling action. In the embodiments of this application, as... Figure 1 and Figure 2 As shown, the bottom end of the connecting ring 27 is also connected to a leak-proof cover 28. The leak-proof cover 28 is used to further prevent the mixture from spilling and to ensure that the amount of sample held in the sampling cup 32 is accurate.

[0040] In some embodiments of this application, such as Figure 2 As shown, a fixing block 29 is provided at the output end of the electric actuator 26, and the side of the connecting ring 27 is fixedly connected to the fixing block 29. The electric actuator 26 drives the connecting ring 27 to move through the fixing block 29, thereby driving the telescopic tube 25 to extend and retract. In some embodiments of this application, the stroke of the electric actuator 26 can be manually preset to match the height of the sampling cup 32.

[0041] In some embodiments of this application, such as Figure 3 As shown, the sampling disk 31 has a circular structure, and several support blocks 33 are provided on the outer side of the sampling disk 31. The bottom of each support block 33 is connected to a rolling element 34 that contacts the detection table 11. The rolling element 34 is freely rotatable on the detection table 11. In this embodiment, the rolling element 34 is a ball bearing. The driving mechanism includes a drive motor 35, which is installed at the bottom of the detection table 11. The output end of the drive motor 35 is coaxially connected to the sampling disk 31, thereby driving the sampling disk 31 to rotate around the center, so that each sampling cup 32 on the sampling disk 31 rotates sequentially to the direct below the discharge pipe 23 for automatic material collection.

[0042] In this embodiment, the testing platform 11 is provided with support legs 12 on both sides. The support legs 12 support the testing platform 11 and provide space for the installation of the drive motor 35.

[0043] In some embodiments of this application, at least three sets of support blocks 33 are provided, and each support block 33 is evenly distributed along the circumference of the sampling disk 31. By defining a plane through three or more points, the sampling disk 31 is stably supported, so that the rotation of the sampling disk 31 is smooth and reliable, and the sampling cup 32 is prevented from shaking and spilling.

[0044] In some embodiments of this application, such as Figure 1 and Figure 3 As shown, multiple placement slots 36 are evenly distributed along the circumference of the sampling tray 31. When each placement slot 36 rotates, it passes directly below the discharge port of the storage tank 22. A sampling cup 32 is placed in the placement slot 36 so that the sampling cup 32 is directly below the discharge pipe 23. The bottom of the placement slot 36 is covered with an anti-slip mat to prevent the sampling cup 32 from sliding or shifting when the sampling tray 31 rotates, thus preventing the sampling cup 32 from bumping or spilling.

[0045] In some embodiments of this application, such as Figure 1 As shown, the storage tank 22 has a feed inlet 221 at its top for pre-filling of samples. In actual production, the storage tank 22 is located in the glass mixing production workshop. Pre-mixed samples can be fed into the storage tank 22 via a conveying pipe, and the results can be promptly fed back after on-site testing, facilitating adjustments to the mixing ratio. A viewing window 222 is provided on the side of the storage tank 22 for easy observation of the sample quantity within. The bottom of the storage tank 22 has a funnel-shaped structure to allow the samples to flow out smoothly.

[0046] In some embodiments of this application, a drying box is provided above the interior of the storage tank 22. The drying box contains a perforated shelf with a receiving groove for placing desiccant. By providing the drying box, desiccant can be added when needed, and the perforated shelf allows for drying of moisture inside the storage tank 22, preventing density changes caused by moisture absorption by the mixture, improving density detection accuracy, and preventing the mixture from clumping and affecting the consistency of the output.

[0047] In some embodiments of this application, such as Figure 1 and Figure 4 As shown, the weighing assembly 40 also includes a testing frame 43. A calculation mechanism 41 is installed on the top of the testing frame 43 to facilitate personnel observation of weighing results and input of the tare weight and volume of the sampling cup 32. The testing frame 43 has multiple layers of weighing platforms 42 installed inside. Each weighing platform 42 includes a weighing mechanism 44 and a weight display 45. The weighing mechanism 44 is electrically connected to the weight display 45 and the calculation mechanism 41, sending the weighing results to the calculation mechanism 41 for calculation and displaying them in real time for the testing personnel to refer to.

[0048] Combination Figures 1 to 4 Explain the working principle of this application:

[0049] In this embodiment, the glass mixture is first injected into the storage tank 22, and then sampled through the sampling cup 32. Before sampling, the electric actuator 26 pushes the connecting ring 27 downwards, causing the leak-proof cover 28 to cover the mouth of the sampling cup 32. Then, the solenoid valve 24 of the discharge pipe 23 opens, and the glass mixture enters the sampling cup 32 through the telescopic tube 25. The leak-proof cover 28 prevents the glass mixture from splashing out during discharge. During sampling, the glass mixture is discharged from the storage tank 22 and collected by the sampling cup 32. After the sampling cup 32 located directly below the discharge pipe 23 is full, the solenoid valve 24 of the discharge pipe 23 is temporarily closed. The drive motor 35 drives the sampling disc 31 to rotate, causing another set of empty sampling cups 32 to move directly below the discharge pipe 23 to continue sampling. In this embodiment, the sampling plate 31 can continuously perform six sets of sampling. After the six sets of sampling cups 32 have been sampled, the staff places the sampling cups 32 containing the glass mixture one by one on the weighing platform 42. One weighing platform 42 can weigh two sets of sampling cups 32 at the same time. After weighing, the weight display 45 can display the weight data. The weighing mechanism 44 can transmit the obtained data to the calculation mechanism 41. By inputting the weight and volume of the empty sampling cups 32 into the calculation mechanism 41 in advance, and then based on the weight of the subsequent weighing, the bulk density of the glass mixture can be quickly calculated. Moreover, multiple sets of sampling data can reduce the calculation error and realize the functions of rapid detection and error reduction.

[0050] In summary, the glass mixture testing device of this application includes: a platform assembly, which includes a testing platform; a storage assembly, disposed on the testing platform, including a mounting frame and a storage tank, wherein the mounting frame suspends the storage tank and a valve mechanism for controlling material discharge is provided at the bottom of the storage tank; a sampling assembly, disposed on the testing platform, including a sampling plate and a driving mechanism; the sampling plate is placed below the storage tank and multiple sets of sampling cups are placed on it; the driving mechanism drives the sampling plate to rotate; and a weighing assembly, disposed on the testing platform, including a calculation mechanism and multiple weighing platforms; each weighing platform is electrically connected to the calculation mechanism. This application automatically extracts samples from the storage tank through the sampling plate and driving mechanism, eliminating the need for manual filling, and is equipped with a weighing assembly, which can quickly perform weighing calculations through the weighing mechanism and calculation mechanism, improving testing efficiency and reducing manual labor waste.

[0051] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A glass mixture detection device, characterized in that, include: A stage assembly (10), the stage assembly (10) including a detection stage (11); The material storage assembly (20) is set on the testing table (11) and includes: a mounting frame (21) and a material storage tank (22). The mounting frame (21) suspends the material storage tank (22) and the bottom of the material storage tank (22) is provided with a valve mechanism for controlling the discharge of material. The sampling assembly (30) is disposed on the detection table (11) and includes: a sampling plate (31) and a driving mechanism; the sampling plate (31) is placed below the storage tank (22) and multiple sets of sampling cups (32) are placed on it; the driving mechanism drives the sampling plate (31) to rotate; The weighing assembly (40) is disposed on the detection platform (11) and includes: a calculation mechanism (41) and multiple weighing platforms (42); each weighing platform (42) is electrically connected to the calculation mechanism (41).

2. The glass mixture detection device according to claim 1, characterized in that, The bottom of the storage tank (22) is provided with a discharge pipe (23), and the valve mechanism includes a solenoid valve (24), which is fixedly installed on the discharge pipe (23).

3. The glass mixture detection device according to claim 2, characterized in that, The bottom end of the discharge pipe (23) is connected to a telescopic pipe (25), and the side of the discharge pipe (23) is connected to an electric push rod (26); the bottom end of the telescopic pipe (25) is connected to a connecting ring (27), and the output end of the electric push rod (26) is connected to the connecting ring (27); the bottom end of the connecting ring (27) is connected to a leak-proof cover (28).

4. The glass mixture detection device according to claim 3, characterized in that, The output end of the electric actuator (26) is provided with a fixing block (29), and the side of the connecting ring (27) is fixedly connected to the fixing block (29).

5. The glass mixture detection device according to claim 1, characterized in that, The sampling disk (31) has a circular structure. Several support blocks (33) are provided on the outer side of the sampling disk (31). The bottom of each support block (33) is connected to a rolling element (34) that contacts the detection table (11). The driving mechanism includes a drive motor (35). The drive motor (35) is installed at the bottom of the detection table (11). The output end of the drive motor (35) is coaxially connected to the sampling disk (31).

6. The glass mixture detection device according to claim 5, characterized in that, The support blocks (33) are provided in at least three sets, and the support blocks (33) are evenly distributed along the circumference of the sampling disk (31).

7. The glass mixture detection device according to claim 5, characterized in that, The sampling tray (31) has multiple placement slots (36) evenly distributed along its circumference. When each placement slot (36) rotates, it passes directly below the discharge port of the storage tank (22). The sampling cup (32) is placed in the placement slot (36), and the bottom of the placement slot (36) is covered with an anti-slip mat.

8. The glass mixture detection device according to claim 1, characterized in that, The storage tank (22) has a feed inlet (221) at the top, a viewing window (222) on the side, and a funnel-shaped structure at the bottom.

9. The glass mixture detection device according to claim 1, characterized in that, The weighing assembly (40) also includes a testing frame (43), on the top of which the calculation mechanism (41) is mounted. The weighing platform (42) is installed in multiple layers inside the testing frame (43). Each weighing platform (42) includes a weighing mechanism (44) and a weight display (45). The weighing mechanism (44) is electrically connected to the weight display (45) and the calculation mechanism (41).

10. The glass mixture detection device according to claim 1, characterized in that, The computing unit (41) is equipped with a display unit and an input unit.

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