Grey cloth inspection device

By designing the fabric unfolding mechanism and visual inspection mechanism of the fabric inspection device, the problem of cumbersome fabric quality inspection work was solved, realizing the automated unfolding and quality inspection of the fabric, and improving the efficiency of quality inspection and production.

CN224019657UActive Publication Date: 2026-03-20SHAOXING KEQIAO ZHANWANG PRINTING&DYEING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In the current technology, the quality inspection of raw fabric is cumbersome, time-consuming and labor-intensive, and there is a lack of automated inspection equipment, which affects the efficiency of printing and dyeing production.

Method used

Design a fabric inspection device, which includes a fabric spreading mechanism and a visual inspection mechanism. The fabric spreading mechanism clamps and unfolds the fabric through reciprocating motion, cooperates with the worker for quality inspection, and uses the visual inspection mechanism to automatically analyze and alarm. The inspected fabric is automatically collected.

Benefits of technology

It enables automated fabric unfolding and quality inspection, reducing the labor intensity of workers, improving quality inspection efficiency, and meeting the needs of high-efficiency production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224019657U_ABST
Patent Text Reader

Abstract

The utility model discloses a grey cloth inspection device which comprises a platform cabinet and a cloth spreading mechanism, a cloth roll tray is installed on the right side of the platform cabinet, a grey cloth roll is placed on the cloth roll tray, a cloth guide roller set is installed on the top face of the platform cabinet, grey cloth is guided by the cloth guide roller set and then conveyed to the cloth spreading mechanism, and the cloth spreading mechanism comprises a cloth clamping device and a cloth spreading driving assembly. The cloth clamping device is in transmission connection with the cloth unfolding driving assembly, the cloth unfolding driving assembly can drive the cloth clamping device to move towards the left side of the platform cabinet, the cloth clamping device can clamp cloth, and the effect that the cloth is unfolded towards the left side of the platform cabinet can be achieved through movement of the cloth clamping device; the cloth spreading mechanism can clamp cloth, the cloth can be continuously spread through the back-and-forth telescopic movement of the cloth spreading mechanism to be matched with quality inspection of workers, the cloth subjected to quality inspection can automatically fall into the cloth collecting box to be collected, and the work burden of the workers can be greatly reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to printing and dyeing pretreatment technical field more particularly, relate to a grey cloth inspection device. BACKGROUND

[0002] The grey cloth quality inspection is an important process in the printing and dyeing pretreatment. Since the incoming grey cloth cannot guarantee the quality to reach the standard completely, therefore needs to carry out the grey cloth inspection operation, and the grey cloth inspection first checks whether the grey cloth surface has garbage, impurity adhesion, which needs to be cleaned in time to prevent affecting the subsequent printing and dyeing work, and the grey cloth inspection also needs to check whether the grey cloth surface has the scratch damage condition, and such grey cloth is waste material, in order to prevent the waste of subsequent printing and dyeing cost, such grey cloth needs to be picked out in time. The grey cloth incoming quality inspection is a very tedious, time-consuming and laborious work, and the enterprise needs to have an automatic inspection equipment to cooperate with the worker to complete the efficient quality inspection operation, and the case is thus generated. UTILITY MODEL CONTENTS

[0003] The utility model discloses a kind of grey cloth inspection devices, and the cloth spreading mechanism of the utility model can clamp cloth, and the cloth spreading mechanism can continuously spread cloth to cooperate with worker quality inspection by reciprocating extension and contraction movement, and the cloth after quality inspection can be automatically dropped into cloth collecting box and be collected.

[0004] In order to achieve the above object, the utility model adopts the following technical scheme:

[0005] A kind of grey cloth inspection device, including platform cabinet and cloth spreading mechanism, the platform cabinet right side is equipped with cloth roll tray, the cloth roll tray is placed grey cloth roll, the platform cabinet top surface is equipped with guide cloth roller group, and the grey cloth is guided after being sent to cloth spreading mechanism by the guide cloth roller group, the cloth spreading mechanism includes cloth clamp and cloth spreading drive assembly, the cloth clamp is connected in drive to cloth spreading drive assembly, and the cloth clamp can be moved to the left side of platform cabinet by cloth spreading drive assembly, the cloth clamp can clamp cloth, and the cloth can be spread to the left side of platform cabinet by the movement of the cloth clamp, the cloth collecting box is placed in the left side of platform cabinet, and the cloth collecting box is arranged below the movement path of the cloth clamp.

[0006] Further, the cloth clamp includes upper clamp beam and lower clamp beam, the upper clamp beam is arranged at the position directly above the lower clamp beam, and the cloth passes between the upper clamp beam and the lower clamp beam, the upper clamp beam and the lower clamp beam are connected by elastic stretch component, the installation number of the elastic stretch component is two, and the two elastic stretch components are respectively installed at the length direction of the two ends of the upper clamp beam and the lower clamp beam.

[0007] Furthermore, clamping strips are installed on both the upper and lower clamping beams. The upper and lower clamping beams are installed with two clamping strips facing each other. The fabric passes between the two clamping strips. The edges of the clamping strips are chamfered, and the outer side of the clamping strips is covered with a protective sleeve.

[0008] Furthermore, the elastic tensioning assembly includes ear plates, vertical pins, springs, and tensioning cylinders. An ear plate is connected to the outer wall of both the upper and lower clamping beams, and the two ear plates are arranged parallel to each other vertically. The upper end of the vertical pin is fixedly connected to the ear plate of the upper clamping beam, and the lower end of the vertical pin extends downwards through the ear plate of the lower clamping beam. The spring is fitted onto the outside of the vertical pin, with one end connected to the ear plate of the upper clamping beam and the other end connected to the ear plate of the lower clamping beam. Under the elastic force of the spring, the upper clamping beam moves towards the lower clamping beam to create a clamping effect on the fabric. The tensioning cylinder is installed on the lower clamping beam, vertically upwards, and correspondingly below the vertical pin.

[0009] Furthermore, the piston rods of the tensioning cylinders of the two elastic tensioning components extend and retract synchronously.

[0010] Furthermore, the spreading drive assembly includes an extension cylinder and rod seats. The extension cylinder is fixedly installed inside the platform cabinet, and the piston rod end of the extension cylinder is connected to the lower clamping beam. The two rod seats are fixedly installed on the front and rear sides of the platform cabinet, and a drive rod is fitted into each rod seat. One end of the drive rod is fixedly connected to the lower clamping beam.

[0011] Furthermore, several lighting elements are installed on the lower clamping beam. These lighting elements are arranged parallel to each other along the length of the lower clamping beam. Each lighting element includes a light strip mounting plate and a light strip. One end of the light strip mounting plate is fixedly connected to the side wall of the lower clamping beam, and the light strip is mounted on the light strip mounting plate. The lighting elements can illuminate the unfolded fabric from bottom to top. The left side of the platform cabinet is open, and the lighting elements can be moved and stored inside the platform cabinet.

[0012] Furthermore, a visual inspection mechanism can be installed on the platform cabinet. The visual inspection mechanism includes a camera bracket and cameras. Several cameras are arranged and installed on the camera bracket, and the cameras cover the unfolded surface of the fabric.

[0013] The beneficial effects of this utility model are:

[0014] 1. The fabric spreading mechanism of this utility model can clamp the fabric, and the fabric can be continuously spread out through the reciprocating telescopic movement of the fabric spreading mechanism to cooperate with the quality inspection by the workers. After the quality inspection, the fabric can automatically fall into the fabric collection box for collection.

[0015] 2. The utility model discloses a high degree of automation's advantage, the application of the utility model can greatly reduce the work burden of worker, satisfy the efficient quality inspection production demand of enterprise. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the front view structural drawing of a grey cloth inspection device in the embodiment;

[0017] Figure 2 It is the installation top view of the cloth spreading mechanism in the embodiment;

[0018] Figure 3 It is the enlarged view of A in Figure 1

[0019] Figure 4 It is the sectional structure drawing of the upper clamp beam in the embodiment;

[0020] Figure 5 It is the front view of a grey cloth inspection device after installing visual detection mechanism in the embodiment.

[0021] The drawing mark: platform cabinet 1, cloth roll tray 11, cloth guide roller group 12, cloth spreading mechanism 2, cloth clamp 21, upper clamp beam 211, clamping strip 2111, protective sleeve 2112, lower clamp beam 212, elastic tensioning assembly 213, ear plate 2131, vertical pin 2132, spring 2133, tensioning push cylinder 2134, cloth spreading drive assembly 22, stretching push cylinder 221, rod seat 222, drive rod 223, lighting element 23, lamp strip mounting plate 231, lamp strip 232, cloth collecting box 3, visual detection mechanism 4, camera support 41, camera 42. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0023] As Figures 1-4 ​The cloth inspection device shown includes a platform cabinet 1 and a cloth spreading mechanism 2, the right side of the platform cabinet 1 is provided with a cloth roll tray 11, the cloth roll tray 11 is placed with a cloth roll, the top surface of the platform cabinet 1 is provided with a cloth guide roller set 12, the cloth guide roller set 12 plays the effect of guiding the orderly transmission of cloth, the cloth is conveyed to the cloth spreading mechanism 2 after being guided by the cloth guide roller set 12, the cloth spreading mechanism 2 includes a cloth clamp 21 and a cloth spreading driving assembly 22, the cloth clamp 21 is drivingly connected to the cloth spreading driving assembly 22, the cloth clamp 21 is installed on the left side of the platform cabinet 1, the cloth clamp 21 can be driven by the cloth spreading driving assembly 22 to move outwardly towards the left side of the platform cabinet 1, the cloth clamp 21 can clamp the cloth, the cloth can be pulled by the movement of the cloth clamp 21, forming the effect that the cloth is spread towards the left side of the platform cabinet 1, the worker realizes the detection work of the cloth by observing the spread cloth, after the quality inspection of the last segment of the cloth is completed, the cloth clamp 21 is released and returns, the cloth collecting box 3 is placed on the left side of the platform cabinet 1, the cloth collecting box 3 is arranged below the movement path of the cloth clamp 21, the last segment of the cloth that has completed the quality inspection naturally falls and is folded and collected in the cloth collecting box 3, the cloth clamp 21 returns and clamps the next segment of the cloth to spread, along with the continuous to-and-fro operation of the cloth clamp 21, the worker can continuously complete the quality inspection of the whole cloth surface, and the inspected cloth can be naturally recycled in the cloth collecting box 3, the utility model is automatic and efficient, the orderly spreading of the cloth is realized through the continuous operation of the cloth spreading mechanism 2, the worker only needs to complete visual detection and cloth surface cleaning operation in this process, the labor intensity of the worker is greatly reduced, and the work efficiency is significantly improved.

[0024] As Figure 3As shown, the cloth clamp 21 includes an upper clamp beam 211 and a lower clamp beam 212, the upper clamp beam 211 is arranged at a position directly above the lower clamp beam 212, the cloth passes between the upper clamp beam 211 and the lower clamp beam 212, under the contact compression effect of the upper clamp beam 211 and the lower clamp beam 212, the cloth can be clamped, the upper clamp beam 211 and the lower clamp beam 212 are connected through the elastic tension assembly 213, the installation number of the elastic tension assembly 213 is two, the two elastic tension assemblies 213 are respectively arranged at the length direction of the two ends of the upper clamp beam 211 and the lower clamp beam 212, the elastic tension assembly 213 plays a role of elastic tightening of the upper clamp beam 211 and the lower clamp beam 212, so that the upper clamp beam 211 and the lower clamp beam 212 can clamp the cloth, the elastic tension assembly 213 includes an ear plate 2131, a vertical pin 2132, a spring 2133 and a tension push cylinder 2134, the outer wall of the upper clamp beam 211 and the lower clamp beam 212 is connected with an ear plate 2131, the two ear plates 2131 are arranged in parallel, the upper end of the vertical pin 2132 is fixedly connected to the ear plate 2131 of the upper clamp beam 211, the lower end of the vertical pin 2132 extends downward after penetrating through the ear plate 2131 of the lower clamp beam 212, the spring 2133 is sleeved outside the vertical pin 2132, one end of the spring 2133 is connected to the ear plate 2131 of the upper clamp beam 211, the other end is connected to the ear plate 2131 of the lower clamp beam 212, the vertical pin 2132 plays a role of movement guide of the upper clamp beam 211, under the elastic force of the spring 2133, the upper clamp beam 211 approaches the lower clamp beam 212 to form a clamping effect on the cloth, the tension push cylinder 2134 is installed on the lower clamp beam 212, the tension push cylinder 2134 is installed vertically upward, the tension push cylinder 2134 is arranged at a position below the vertical pin 2132, when the piston rod of the tension push cylinder 2134 extends, the vertical pin 2132 can be driven to move upward, at this time the spring 2133 will be stretched, the upper clamp beam 211 will move away from the lower clamp beam 212, the cloth clamping effect is released, in order to ensure that the upper clamp beam 211 can be smoothly pushed upward, the piston rods of the two elastic tension assemblies 213 are designed to be synchronous, when the cloth clamp 21 moves outward to the left side of the platform cabinet 1, the cloth clamp 21 should be in a cloth clamping state, so that the cloth surface can be unfolded, after the cloth surface is detected, the cloth clamp 21 should be in a state of clamping release, so that the cloth clamp 21 can smoothly return to clamp the next section of cloth, because the cloth clamp 21 is in a state of clamping release, therefore the cloth of the previous section which has completed quality inspection will naturally fall into the cloth collecting box 3 for collection.

[0025] As Figure 4As shown, the upper clamp beam 211 and the lower clamp beam 212 are both provided with clamping strips 2111, the upper clamp beam 211 and the lower clamp beam 212 are provided with two clamping strips 2111 opposite to each other, the cloth passes between the two clamping strips 2111, when the clamping effect is in effect, the two clamping strips 2111 contact and press the cloth, the edges of the clamping strips 2111 are provided with chamfers, and the clamping strips 2111 are covered with protective sleeves 2112 outside, and the chamfers and the protective sleeves 2112 are designed to protect the cloth and prevent the cloth from being damaged in the clamping process.

[0026] As shown in the figure, Figure 2 The cloth spreading driving assembly 22 includes an extension push cylinder 221 and a rod seat 222, the extension push cylinder 221 is fixedly installed in the platform cabinet 1, the piston rod end of the extension push cylinder 221 is connected to the lower clamp beam 212, the piston rod of the extension push cylinder 221 extends and retracts towards the left side of the platform cabinet 1 to drive the cloth clamp 21 to move back and forth at the left side of the platform cabinet 1, and the two rod seats 222 are fixedly installed on the front and rear sides of the platform cabinet 1, one driving rod 223 is matched and inserted on each rod seat 222, one end of the driving rod 223 is fixedly connected with the lower clamp beam 212, and the driving rod 223 plays a role in supporting the cloth clamp 21 and guiding the linear motion of the cloth clamp 21.

[0027] As shown in the figure, Figure 2 The lower clamp beam 212 is provided with a plurality of lighting elements 23, the plurality of lighting elements 23 are arranged in parallel along the length direction of the lower clamp beam 212, the lighting element 23 includes a lamp strip mounting plate 231 and a lamp strip 232, one end of the lamp strip mounting plate 231 is fixedly connected to the side wall of the lower clamp beam 212, and the lamp strip 232 is mounted on the lamp strip mounting plate 231, the lighting element 23 is arranged below the cloth, the unfolded cloth surface can be illuminated from bottom to top through the lighting element 23, and after the cloth surface is illuminated, workers can conveniently find problems of the cloth surface in time, in order not to affect the back-and-forth movement of the cloth clamp 21 at the left side of the platform cabinet 1, the left side of the platform cabinet 1 is designed to be open, and when the cloth clamp 21 returns to approach the platform cabinet 1, the lighting element 23 can be moved and stored in the platform cabinet 1.

[0028] Under the above design, the quality inspection of the cloth surface is completed by the workers visually, in order to further improve the degree of automation of the equipment, as shown in the figure, Figure 5 The platform cabinet 1 can also be provided with a visual detection mechanism 4, the visual detection mechanism 4 includes a camera support 41 and a camera 42, the camera support 41 is cross-mounted on the top of the platform cabinet 1, a plurality of cameras 42 are arranged and mounted on the camera support 41, the camera 42 is vertically downwardly mounted, the camera 42 needs to cover the unfolded surface of the cloth, along with the continuous unfolding of the cloth by the cloth spreading mechanism 2, the camera 42 collects cloth surface information in real time to analyze, and can alarm to remind workers to handle when problems are found, the design is helpful to further improve the degree of automation of the equipment, reduce the amount of labor, and thus meet the demand of a single worker operating multiple inspection devices at the same time.

[0029] The above merely is preferred implementation manner of the present application, the protection scope of the present application is not only limited to the above examples, and belongs to the technical scheme under the idea of the present application all belongs to the protection scope of the present application. It should be pointed out that, for ordinary skilled person in the art, under the premise of not departing from the principle of the present application, some improvements and decorations, these improvements and decorations should also be considered as the protection scope of the present application.

Claims

1. A fabric inspection device, characterized in that, The system includes a platform cabinet (1) and a fabric spreading mechanism (2). A fabric roll tray (11) is installed on the right side of the platform cabinet (1). A fabric roll is placed on the fabric roll tray (11). A guide roller group (12) is installed on the top surface of the platform cabinet (1). The fabric is guided by the guide roller group (12) and then transported to the fabric spreading mechanism (2). The fabric spreading mechanism (2) includes a fabric clamp (21) and a fabric spreading drive assembly (22). The fabric clamp (21) is connected to the fabric spreading drive assembly (22). The fabric spreading drive assembly (22) can drive the fabric clamp (21) to move to the left side of the platform cabinet (1). The fabric clamp (21) can clamp the fabric. The movement of the fabric clamp (21) can create the effect of the fabric spreading to the left side of the platform cabinet (1). A fabric receiving box (3) is placed on the left side of the platform cabinet (1). The fabric receiving box (3) is located below the movement path of the fabric clamp (21).

2. The fabric inspection device according to claim 1, characterized in that, The fabric clamp (21) includes an upper clamping beam (211) and a lower clamping beam (212). The upper clamping beam (211) is located directly above the lower clamping beam (212). The fabric passes between the upper clamping beam (211) and the lower clamping beam (212). The upper clamping beam (211) and the lower clamping beam (212) are connected by an elastic tensioning assembly (213). Two elastic tensioning assemblies (213) are installed, and the two elastic tensioning assemblies (213) are respectively installed at both ends of the upper clamping beam (211) and the lower clamping beam (212) in the length direction.

3. The fabric inspection device according to claim 2, characterized in that, Clamping strips (2111) are installed on both the upper clamping beam (211) and the lower clamping beam (212). The upper clamping beam (211) and the lower clamping beam (212) are installed with two clamping strips (2111) facing each other. The fabric passes between the two clamping strips (2111). The edges of the clamping strips (2111) are chamfered. The outer side of the clamping strips (2111) is covered with a protective sleeve (2112).

4. The fabric inspection device according to claim 2, characterized in that, The elastic tensioning assembly (213) includes an ear plate (2131), a vertical pin (2132), a spring (2133), and a tensioning cylinder (2134). An ear plate (2131) is connected to the outer wall of both the upper clamping beam (211) and the lower clamping beam (212). The two ear plates (2131) are arranged parallel vertically. The upper end of the vertical pin (2132) is fixedly connected to the ear plate (2131) of the upper clamping beam (211), and the lower end of the vertical pin (2132) extends downwards after passing through the ear plate (2131) of the lower clamping beam (212). The spring (2133) is fitted into the ear plate. On the outside of the vertical pin (2132), one end of the spring (2133) is connected to the ear plate (2131) of the upper clamping beam (211), and the other end is connected to the ear plate (2131) of the lower clamping beam (212). Under the elastic force of the spring (2133), the upper clamping beam (211) moves towards the lower clamping beam (212) to form a clamping effect on the fabric. The tensioning cylinder (2134) is installed on the lower clamping beam (212). The tensioning cylinder (2134) is installed vertically upward and is correspondingly installed below the vertical pin (2132).

5. The fabric inspection device according to claim 4, characterized in that, The piston rods of the tensioning push cylinders (2134) of the two elastic tensioning components (213) extend and retract synchronously.

6. The fabric inspection device according to claim 2, characterized in that, The spreading drive assembly (22) includes an extension push cylinder (221) and a rod seat (222). The extension push cylinder (221) is fixedly installed inside the platform cabinet (1). The piston rod end of the extension push cylinder (221) is connected to the lower clamping beam (212). The two rod seats (222) are fixedly installed on the front and rear sides of the platform cabinet (1). Each rod seat (222) is fitted with a drive rod (223). One end of the drive rod (223) is fixedly connected to the lower clamping beam (212).

7. The fabric inspection device according to claim 2, characterized in that, A number of lighting elements (23) are installed on the lower clamping beam (212). The lighting elements (23) are arranged in parallel along the length of the lower clamping beam (212). The lighting element (23) includes a light strip mounting plate (231) and a light strip (232). One end of the light strip mounting plate (231) is fixedly connected to the side wall of the lower clamping beam (212). The light strip (232) is installed on the light strip mounting plate (231). The lighting element (23) can illuminate the unfolded fabric from bottom to top. The left side of the platform cabinet (1) is open. The lighting element (23) can be moved and stored in the platform cabinet (1).

8. The fabric inspection device according to claim 1, characterized in that, A visual inspection mechanism (4) can be installed on the platform cabinet (1). The visual inspection mechanism (4) includes a camera bracket (41) and a camera (42). Several cameras (42) are arranged and installed on the camera bracket (41). The cameras (42) cover the unfolded surface of the fabric.