Enameled wire efficient painting device
By introducing cleaning and collection components into the enameled wire coating device, the problems of dust and impurities on the enameled wire surface affecting the coating quality and wasting paint have been solved. This has enabled efficient cleaning and recycling of uncoated paint, improving the coating effect and resource utilization of the enameled wire.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-20
AI Technical Summary
Existing enameled wire coating equipment cannot effectively clean dust and impurities from the surface of enameled wire, and the paint that is not sprayed onto the enameled wire cannot be recycled and reused, resulting in a decline in paint quality and waste of paint.
A high-efficiency coating device for enameled wire was designed, comprising a cleaning component and a collection component. The cleaning component uses a motor-driven rotating rod and a nozzle to spray water to clean the surface of the enameled wire, while the collection component filters and recovers uncoated paint through a filter plate. The two components are used for cleaning and recovering unused paint, respectively.
It effectively cleans dust and impurities from the surface of enameled wire, ensures painting quality, and recovers unpainted paint, avoiding paint waste and improving the efficiency and effect of enameled wire painting.
Smart Images

Figure CN224020528U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of enameled wire processing, and particularly relates to an efficient enameled wire painting device. BACKGROUND
[0002] Enameled wire is a main variety of winding wire, which is composed of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint for multiple times and baked to form the enameled wire.
[0003] The existing technology has the following problems: the existing enameled wire painting device cannot clean the surface of the enameled wire, and the dust and impurities attached to the surface of the enameled wire affect the subsequent paint spraying quality. Meanwhile, the existing enameled wire painting device cannot recycle the excess paint, and the paint that is not sprayed on the enameled wire is not collected, resulting in paint waste. UTILITY MODEL CONTENTS
[0004] To solve the problems in the background art, the utility model provides an efficient enameled wire painting device, which has the characteristics of being capable of cleaning the enameled wire before painting and collecting the paint that is not sprayed on the enameled wire.
[0005] To achieve the above-mentioned purposes, the utility model provides the following technical scheme: an efficient enameled wire painting device, comprising a spraying box, a bottom plate arranged at the lower side of the spraying box, a support plate connecting the bottom plate and the spraying box, a partition plate fixed at the middle position inside the spraying box, a paint tank installed at the upper end of the bottom plate, a pump body one installed at the lower side of one end of the paint tank, a spraying pipe arranged at one side of the partition plate, a paint delivery pipe connecting the spraying pipe and the pump body one, a collecting assembly arranged at one side of the paint tank, and a cleaning assembly arranged at the side of the partition plate away from the spraying pipe.
[0006] The cleaning assembly comprises a water tank, a motor, a pump body two, a water delivery pipe, a rotating rod, a rotating plate, a cleaning brush, a fixed pipe, a drying assembly, and a spray head. The spraying box is provided with the motor at one side of the upper end, and the rotating rod is arranged at the output end of the motor. The rotating plate is fixed at both sides of the surface of the rotating rod, and the cleaning brush is installed at one end of the rotating plate. The water tank is arranged at one side of the motor, and the pump body two is installed at the front end of the water tank. The fixed pipe is installed at the position corresponding to the cleaning brush inside the spraying box, and a plurality of spray heads are arranged at the end of the fixed pipe close to the cleaning brush. The fixed pipe and the pump body two are connected through the water delivery pipe, and the drying assembly is arranged at one side of the fixed pipe.
[0007] Preferably, the drying assembly comprises a hot air blower, an air supply pipe, an annular pipe, an air outlet, a support rod, and a water scraping bucket. The support rod is fixed at the position corresponding to the cleaning brush at the lower side inside the spraying box, and the water scraping bucket is fixed at the upper end of the support rod. The annular pipe is arranged at one side of the water scraping bucket, and a plurality of air outlets are arranged at the inner side of the annular pipe. The hot air blower is installed at the position corresponding to the annular pipe at the upper end of the spraying box, and the hot air blower and the annular pipe are connected through the air supply pipe.
[0008] Preferably, the spray box is provided with perforations for the enameled wire to pass through at both ends and the partition, the front end of the spray box is provided with an observation window, and the lower side of one end of the spray box is provided with a drain pipe.
[0009] Preferably, the adjacent air outlets are at an angle of 60 degrees, the upper end of the water tank is provided with a water filling pipe, and the front end of the water tank is provided with a liquid level window.
[0010] Preferably, the collecting assembly comprises a collecting tank, a connecting pipe, a pump body three, a return pipe and a filter plate, one side of the paint tank is provided with the collecting tank, the collecting tank and the spray tank are connected through the connecting pipe, the inside of the collecting tank is provided with the filter plate, the lower side of one end of the collecting tank is provided with the pump body three, and the pump body three and the paint tank are connected through the return pipe.
[0011] Preferably, the collecting assembly further comprises a through hole, a mounting plate and a support strip, the upper side of one end of the collecting tank is provided with the through hole, the mounting plate is connected between the through hole and the collecting tank through bolts, and the both ends of the inside of the collecting tank are fixed with the support strips corresponding to the filter plate.
[0012] Compared with the prior art, the utility model has the advantages that:
[0013] 1. The utility model discloses a cleaning assembly is set up, and the enameled wire is passed into the spray tank, and the enameled wire is passed through between two rotating plates, and the motor drive rotating lever is opened simultaneously, and pump body two can send the water in the water tank to the fixed pipe through the water pipe, and the spray head of one end of the fixed pipe sprays water, and two rotating plates rotate and pass through the cleaning brush cooperation spray head and wash the enameled wire, and the surface of the enameled wire before painting is cleaned through the setting up of the cleaning assembly, and the surface of the enameled wire is avoided and adheres dust and other impurities and influences the subsequent paint spraying effect.
[0014] 2. The utility model discloses a collecting assembly is set up, and the paint liquid that is not sprayed to the enameled wire flows into the collecting tank through the connecting pipe, and the impurities in the paint liquid are filtered by the filter plate and flow downward, and pump body three sends the paint liquid after filtering treatment back to the paint tank through the return pipe and uses again, and the paint liquid that is not sprayed to the enameled wire is collected and used again through the setting up of the collecting assembly, and the paint liquid is avoided and wastes. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the perspective view of the utility model;
[0016] Figure 2 It is the spray tank cutaway perspective view of the utility model;
[0017] Figure 3 It is the rotating plate, fixed pipe and annular pipe perspective view of the utility model;
[0018] Figure 4 It is the collecting tank cutaway perspective view of the utility model;
[0019] In the figure: 1, spray box; 2, cleaning assembly; 21, water tank; 22, motor; 23, pump body two; 24, water delivery pipe; 25, rotating rod; 26, rotating plate; 27, cleaning brush; 28, fixed pipe; 29, drying assembly; 291, hot air blower; 292, air delivery pipe; 293, annular pipe; 294, air outlet; 295, support rod; 296, water scraping bucket; 210, spray head; 3, collection assembly; 31, collection tank; 32, connecting pipe; 33, pump body three; 34, return pipe; 35, filter plate; 36, through hole; 37, mounting plate; 38, support strip; 4, bottom plate; 5, support plate; 6, paint tank; 7, pump body one; 8, paint delivery pipe; 9, partition; 10, spray pipe. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application. EMBODIMENT
[0021] Please refer to Figures 1-4 The present application provides the following technical scheme: an efficient paint coating device for enameled wire, comprising a spray box 1, a bottom plate 4 is arranged on the lower side of the spray box 1, the bottom plate 4 is connected with the spray box 1 through a support plate 5, a partition 9 is fixed at the middle position inside the spray box 1, a paint tank 6 is installed on the upper end of the bottom plate 4, a pump body one 7 is installed on the lower side of one end of the paint tank 6, a spray pipe 10 is arranged on one side of the partition 9, the spray pipe 10 is connected with the pump body one 7 through a paint delivery pipe 8, a collection assembly 3 is arranged on one side of the paint tank 6, and a cleaning assembly 2 is arranged on the side of the partition 9 away from the spray pipe 10.
[0022] The cleaning assembly 2 comprises a water tank 21, a motor 22, a pump body two 23, a water delivery pipe 24, a rotating rod 25, a rotating plate 26, a cleaning brush 27, a fixed pipe 28, a drying assembly 29 and a spray head 210, wherein the motor 22 is installed on one side of the upper end of the spray box 1, the rotating rod 25 is arranged on the output end of the motor 22, the rotating plate 26 is fixed on both sides of the surface of the rotating rod 25, the cleaning brush 27 is installed on one end of the rotating plate 26, the water tank 21 is arranged on one side of the motor 22, the pump body two 23 is installed on the front end of the water tank 21, the fixed pipe 28 is installed on one side inside the spray box 1 and corresponds to the position of the cleaning brush 27, a plurality of spray heads 210 are arranged on the end of the fixed pipe 28 close to the cleaning brush 27, the fixed pipe 28 is connected with the pump body two 23 through the water delivery pipe 24, and the drying assembly 29 is arranged on one side of the fixed pipe 28.
[0023] Specifically, the drying assembly 29 comprises a hot air blower 291, a blowing pipe 292, an annular pipe 293, air outlets 294, a support rod 295 and a water scraping bucket 296, the support rod 295 is fixed at a position corresponding to the cleaning brush 27 on the lower side of the inside of the spraying box 1, the water scraping bucket 296 is fixed at the upper end of the support rod 295, the annular pipe 293 is arranged on one side of the water scraping bucket 296, the air outlets 294 are arranged on the inner side of the annular pipe 293, the hot air blower 291 is installed at a position corresponding to the annular pipe 293 on the upper end of the spraying box 1, and the hot air blower 291 is connected with the annular pipe 293 through the blowing pipe 292.
[0024] Through the above technical scheme, the enameled wire after brushing passes through the water scraping bucket 296, the water scraping bucket 296 can scrape off the water stains on the surface of the enameled wire, the hot air blower 291 blows air into the annular pipe 293 through the blowing pipe 292, the air outlets 294 on the inner side of the annular pipe 293 blow air to dry the enameled wire, and the enameled wire after drying is painted, so that the surface of the enameled wire after brushing can be dried through the drying assembly 29, and the influence of water stains remaining on the surface of the enameled wire on the subsequent paint spraying quality is avoided.
[0025] Specifically, the perforations for the enameled wire to pass through are arranged in the two ends of the spraying box 1 and the partition plate 9, the observation window is arranged on the front end of the spraying box 1, and the drain pipe is installed on the lower side of one end of the spraying box 1.
[0026] Through the above technical scheme, the enameled wire can pass through the two ends of the spraying box 1 and the partition plate 9, the observation window can be arranged to observe the inside of the spraying box 1, and the drain pipe can be arranged to drain the sewage after brushing out of the spraying box 1.
[0027] Specifically, the adjacent air outlets 294 are arranged at an angle of sixty degrees, the water tank 21 is provided with the water filling pipe on the upper end, and the water tank 21 is provided with the liquid level window on the front end.
[0028] Through the above technical scheme, the air outlets 294 can be equidistantly distributed, the water filling pipe is arranged to facilitate water replenishment in the water tank 21, and the liquid level window is arranged to observe the water level in the water tank 21.
[0029] In this embodiment, when using the high-efficiency enameled wire coating device, the device is installed in a suitable position, and the enameled wire is threaded into the spray box 1. Pump body 1 7 delivers the paint liquid from paint tank 6 to spray pipe 10 through paint delivery pipe 8. Spray pipe 10 sprays the paint liquid onto the surface of the enameled wire. By setting up cleaning component 2, the enameled wire is threaded into spray box 1 and passed between two rotating plates 26. Motor 22 is turned on to drive rotating rod 25 to rotate. At the same time, pump body 23 delivers water from water tank 21 to fixed pipe 28 through water delivery pipe 24. The nozzle 210 at one end of fixed pipe 28 sprays water. The rotation of the two rotating plates 26, along with the cleaning brush 27 cooperating with the nozzle 210 to spray water, cleans the paint. The enameled wire is brushed and cleaned. The cleaning component 2 cleans the surface of the enameled wire before painting, preventing dust and other impurities from affecting the subsequent painting effect. The drying component 29 passes the brushed enameled wire through the squeegee 296, which removes water stains from the surface of the enameled wire. At the same time, the hot air blower 291 blows air into the annular pipe 293 through the air supply pipe 292. Several air outlets 294 on the inner side of the annular pipe 293 blow air to dry the enameled wire. After drying, the enameled wire is painted. The drying component 29 dries the surface of the brushed enameled wire, preventing residual water stains from affecting the subsequent painting quality. Example
[0030] The difference between this embodiment and embodiment 1 is that the collection component 3 includes a collection box 31, a connecting pipe 32, a pump body 33, a return pipe 34, and a filter plate 35. The collection box 31 is provided on one side of the paint tank 6. The collection box 31 is connected to the spray box 1 through the connecting pipe 32. The filter plate 35 is provided inside the collection box 31. The pump body 33 is installed on the lower side of one end of the collection box 31. The pump body 33 is connected to the paint tank 6 through the return pipe 34.
[0031] By adopting the above technical solution, the paint that is not sprayed onto the enameled wire flows into the collection box 31 through the connecting pipe 32. The filter plate 35 filters the impurities in the paint and then flows downward. The pump body 33 transports the filtered paint back to the paint tank 6 for reuse through the return pipe 34. By setting the collection component 3, the paint that is not sprayed onto the enameled wire can be collected and reused, avoiding paint waste.
[0032] Specifically, the collection component 3 also includes a through hole 36, a mounting plate 37, and a support bar 38. The collection box 31 has a through hole 36 on its upper side at one end. The mounting plate 37 is bolted to the collection box 31 through the through hole 36. The support bars 38 are fixed at both ends of the collection box 31, corresponding to the filter plate 35.
[0033] Through the above technical scheme, the installation plate 37 is taken out from the through hole 36 at one end of the collecting box 31, and then the filter plate 35 can be taken out from the support strip 38 inside the collecting box 31, so that the filter plate 35 is convenient to disassemble, clean or replace, and blockage of the filter plate 35 after long time use is avoided.
[0034] In use of the embodiment, through the collecting assembly 3, the paint liquid not sprayed on the enameled wire flows into the collecting box 31 through the connecting pipe 32, the impurities in the paint liquid are filtered by the filter plate 35 and then flow downward, the pump body three 33 sends the filtered paint liquid back to the paint liquid tank 6 through the return pipe 34 for reuse, the paint liquid not sprayed on the enameled wire is collected for reuse through the collecting assembly 3, waste of the paint liquid is avoided, the installation plate 37 is taken out from the through hole 36 at one end of the collecting box 31, and then the filter plate 35 can be taken out from the support strip 38 inside the collecting box 31, so that the filter plate 35 is convenient to disassemble, clean or replace, and blockage of the filter plate 35 after long time use is avoided.
[0035] The motor 22 in the utility model is the existing disclosed technology, and the selected model is 5IK120GN-CF.
[0036] The pump body two 23 in the utility model is the existing disclosed technology, and the selected model is BJZ037.
[0037] The hot air machine 291 in the utility model is the existing disclosed technology, and the selected model is DH1-20.
[0038] The pump body three 33 in the utility model is the existing disclosed technology, and the selected model is PLX.
[0039] The pump body one 7 in the utility model is the existing disclosed technology, and the selected model is PBG25-160.
[0040] The working principle and use process of the utility model: when using the enameled wire high -efficient lacquering device, install the device in proper position, the pump body one 7 will send the paint in the paint tank 6 to the spraying pipe 10 through the paint pipe 8, the spraying pipe 10 sprays the paint to the enameled wire surface, through setting up the cleaning assembly 2, the enameled wire is passed into the spraying box 1, and the enameled wire is passed between the two rotating plates 26, the motor 22 is opened to drive the rotating rod 25 to rotate, and the pump body two 23 can send the water in the water tank 21 to the fixed pipe 28 through the water pipe 24, the nozzle 210 at one end of the fixed pipe 28 sprays water, the two rotating plates 26 rotate through the cleaning brush 27 to cooperate with the nozzle 210 to spray water to brush and wash the enameled wire, through setting up the cleaning assembly 2, the enameled wire surface before lacquering can be cleaned, avoiding that the enameled wire surface adheres dust and other impurities to influence the subsequent paint spraying effect, through setting up the drying assembly 29, the enameled wire after brushing and washing is passed from the water scraping bucket 296, the water scraping bucket 296 can scrape the water stains on the enameled wire surface, and the air blower 291 sends air to the annular pipe 293 through the air pipe 292, and the plurality of air outlets 294 on the inner side of the annular pipe 293 dry the enameled wire by blowing, the enameled wire after drying is lacquered, through setting up the drying assembly 29, the enameled wire surface after brushing and washing can be dried, avoiding that the enameled wire surface residual water stains influence the subsequent paint spraying quality, through setting up the collecting assembly 3, the paint not sprayed on the enameled wire flows into the collecting tank 31 through the connecting pipe 32, the filter plate 35 filters the impurities in the paint and then flows downward, the pump body three 33 sends the filtered paint back to the paint tank 6 through the backflow pipe 34 for reuse, through setting up the collecting assembly 3, the paint not sprayed on the enameled wire can be collected and reused, avoiding paint waste, the mounting plate 37 is taken out from the through hole 36 at one end of the collecting tank 31, then the filter plate 35 can be taken out from the support strip 38 in the collecting tank 31, so that the filter plate 35 can be conveniently disassembled, cleaned or replaced, avoiding that the filter plate 35 is blocked after long time use.
[0041] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency enameled wire coating device, comprising a spray box (1), wherein a base plate (4) is provided on the lower side of the spray box (1), the base plate (4) is connected to the spray box (1) by a support plate (5), a partition plate (9) is fixed in the middle of the interior of the spray box (1), a paint tank (6) is installed on the upper end of the base plate (4), a pump body (7) is installed on the lower side of one end of the paint tank (6), a spray pipe (10) is provided on one side of the partition plate (9), and the spray pipe (10) is connected to the pump body (7) by a paint delivery pipe (8), characterized in that: A collection component (3) is provided on one side of the paint tank (6), and a cleaning component (2) is provided on the side of the partition (9) away from the spray pipe (10). The cleaning assembly (2) includes a water tank (21), a motor (22), a second pump body (23), a water supply pipe (24), a rotating rod (25), a rotating plate (26), a cleaning brush (27), a fixing pipe (28), a drying assembly (29), and a spray nozzle (210). The motor (22) is installed on one side of the upper end of the spray box (1). A rotating rod (25) is installed at the output end of the motor (22). A rotating plate (26) is fixed to both sides of the rotating rod (25). A nozzle is installed at one end of the rotating plate (26). A cleaning brush (27) is provided with a water tank (21) on one side of the motor (22). A pump body (23) is installed at the front end of the water tank (21). A fixed pipe (28) is installed on one side of the spray box (1) at the position corresponding to the cleaning brush (27). Several nozzles (210) are provided on one end of the fixed pipe (28) near the cleaning brush (27). The fixed pipe (28) is connected to the pump body (23) through a water supply pipe (24). A drying component (29) is provided on one side of the fixed pipe (28).
2. The high-efficiency enameled wire coating device according to claim 1, characterized in that: The drying assembly (29) includes a hot air blower (291), an air supply pipe (292), an annular pipe (293), an air outlet (294), a support rod (295), and a squeegee (296). The support rod (295) is fixed on the lower side of the spray box (1) at the position corresponding to the cleaning brush (27). The squeegee (296) is fixed on the upper end of the support rod (295). An annular pipe (293) is provided on one side of the squeegee (296). Several air outlets (294) are provided on the inner side of the annular pipe (293). The hot air blower (291) is installed on the upper end of the spray box (1) at the position corresponding to the annular pipe (293). The hot air blower (291) and the annular pipe (293) are connected by the air supply pipe (292).
3. The high-efficiency coating device for enameled wire according to claim 1, characterized in that: The spray box (1) has perforations at both ends and in the partition (9) for the enameled wire to pass through. The front end of the spray box (1) has an observation window, and a drain pipe is installed on the lower side of one end of the spray box (1).
4. The high-efficiency enameled wire coating device according to claim 2, characterized in that: The adjacent air outlets (294) are at a 60-degree angle, the upper end of the water tank (21) is provided with a water injection pipe, and the front end of the water tank (21) is provided with a liquid level window.
5. The high-efficiency coating device for enameled wire according to claim 1, characterized in that: The collection assembly (3) includes a collection box (31), a connecting pipe (32), a pump body (33), a return pipe (34), and a filter plate (35). The collection box (31) is provided on one side of the paint tank (6). The collection box (31) is connected to the spray box (1) through the connecting pipe (32). The filter plate (35) is provided inside the collection box (31). The pump body (33) is installed on the lower side of one end of the collection box (31). The pump body (33) is connected to the paint tank (6) through the return pipe (34).
6. The high-efficiency coating device for enameled wire according to claim 5, characterized in that: The collection assembly (3) also includes a through hole (36), a mounting plate (37) and a support bar (38). A through hole (36) is provided on the upper side of one end of the collection box (31). The mounting plate (37) is connected to the collection box (31) through the through hole (36) by bolts. Support bars (38) are fixed at both ends of the collection box (31) corresponding to the filter plate (35).