Intelligent metal spraying device
By using an intelligent metal spraying device with an electric push rod, clamp, and pulley transmission system, combined with a motor drive, automated clamping, rotation, and linear spraying of metal products are achieved. This solves the problems of complex operation and low efficiency of traditional devices, and improves the uniformity and efficiency of spraying.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional metal spraying equipment is complex to operate, inefficient, produces uneven spraying, cannot achieve all-around spraying, and requires high skill levels from operators.
It adopts electric push rods, clamps, belt pulleys and spray gun components, combined with motor drive, to realize automated clamping, rotary spraying and linear moving spraying of metal products, and realizes all-round spraying through gear ring and threaded rod system.
It improves the uniformity and efficiency of spraying, reduces the labor intensity of operators, enhances the versatility and flexibility of the equipment, and meets the spraying needs of different metal products.
Smart Images

Figure CN224025362U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to metal spraying equipment technical field, specifically a kind of intelligent metal spraying device. BACKGROUND
[0002] In metal processing industry, spraying is a crucial process, it not only can provide beautiful appearance for metal product, but also can enhance its corrosion resistance, wear resistance and anti-aging performance.
[0003] However, traditional metal spraying device often has problems such as complex operation, low efficiency, uneven spraying, it is difficult to meet the efficient, high-quality demand of modern industrial production, traditional metal spraying device usually adopts manual or semi-automatic operation mode, and the operator needs to have higher skill level and rich experience. This operation mode not only has great labor intensity, and spraying effect is often influenced by human factors, leading to uneven spraying, coating thickness inconsistency and other problems. In addition, traditional spraying device often cannot realize all-around spraying of metal product in the spraying process, and the operator needs to move metal product or spraying device constantly, which not only increases the operation difficulty, but also reduces the spraying efficiency, therefore, we propose a kind of intelligent metal spraying device. SUMMARY
[0004] The utility model aims at providing a kind of intelligent metal spraying device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] An intelligent metal spraying device, comprising a device housing, a mounting bracket is rotatably arranged inside the device housing, a mounting shaft is further rotatably arranged inside the mounting bracket, an electric push rod is arranged at the outer end of the mounting shaft through a fixing plate, a gripper is arranged at the end of the telescopic arm of the electric push rod, a rotating shaft is further rotatably arranged inside the mounting bracket, a second pulley is arranged on the rotating shaft, a first pulley is arranged on the mounting shaft, the first pulley is connected with the second pulley through a transmission belt, a sliding block is further rotatably arranged above the inside of the device housing, a spray gun is arranged at the bottom of the sliding block, and a feed pipe is arranged at the liquid inlet end of the spray gun.
[0007] As a further scheme of the utility model, a gear ring is further arranged below the inside of the device housing, a gear is further arranged on the mounting bracket through a rotating shaft, the gear and the gear ring are interlocked, a large bevel gear is further arranged on the rotating shaft inside the mounting bracket through key connection, a small bevel gear is further arranged on the rotating shaft through key connection, and the small bevel gear and the large bevel gear are interlocked.
[0008] As a further scheme of the utility model: the threaded rod is further rotatably arranged on the device shell, and the threaded rod penetrates through the sliding block and is threadedly connected with the sliding block.
[0009] As a further scheme of the utility model: a first motor is further arranged inside the lower portion of the device shell, and the power output shaft of the first motor is connected with the rotating shaft of the mounting frame through a shaft coupling.
[0010] As a further scheme of the utility model: a second motor is further arranged on the rear side outer wall of the device shell, and the power output shaft of the second motor is connected with the threaded rod through a shaft coupling.
[0011] Compared with the prior art, the utility model has the beneficial effects as follows:
[0012] 1. The device realizes the automatic clamping, rotary spraying and linearly moving spraying of the metal product through the electric push rod, the clamping device, the belt pulley transmission and the spray gun, improves the uniformity and efficiency of spraying, greatly reduces the labor intensity of the operator, the clamping device can adapt to metal products of different sizes through the telescopic action of the electric push rod, the versatility and flexibility of the device are enhanced, and meanwhile, the metal product can continuously rotate in the spraying process through the belt pulley transmission system, so that uniform coating is ensured on each part.
[0013] 2. The first motor drives the mounting frame to rotate, so that the metal product can be sprayed in all directions; the second motor drives the sliding block and the spray gun to move forward and backward through the threaded rod, so that linear spraying is realized, the composite spraying mode improves the precision and efficiency of spraying, provides more spraying strategy choices for the operator, and thus meets the spraying requirements of different metal products. BRIEF DESCRIPTION OF DRAWINGS
[0014] Fig. 1 It is a structural schematic view of the utility model embodiment.
[0015] Fig. 2 It is a structural schematic view of the upper portion inside the device shell in the utility model embodiment.
[0016] Fig. 3 It is a structural schematic view of the lower portion inside the device shell in the utility model embodiment.
[0017] Fig. 4 It is a structural schematic view of the position A in the utility model embodiment.
[0018] Reference signs annotation: 1, device shell; 2, mounting bracket; 201, first motor; 3, mounting shaft; 4, electric push rod; 5, gripper; 6, first pulley; 7, transmission belt; 8, rotating shaft; 9, gear ring; 10, gear; 11, large bevel gear; 12, small bevel gear; 13, second pulley; 14, sliding block; 15, threaded rod; 16, spray gun; 17, feed pipe; 18, second motor. DETAILED DESCRIPTION
[0019] The following embodiments will be described in detail with reference to the accompanying drawings, in the drawings or description, similar or identical parts use the same reference signs, and in practical application, the shape, thickness or height of each component can be enlarged or reduced. The embodiments listed in the present application are only used to illustrate the present application, and are not used to limit the scope of the present application. Any obvious modification or change made to the present application does not deviate from the spirit and scope of the present application.
[0020] EMBODIMENT
[0021] Please refer to Figs. 1-4 In the embodiment of the present application, a kind of intelligent metal spraying device, including device shell 1, mounting bracket 2 is rotationally arranged in device shell 1, first motor 201 is also provided in the lower part of device shell 1 inside, the power output shaft of first motor 201 is connected with the rotating shaft of mounting bracket 2 by coupling, at this time, first motor 201 can drive mounting bracket 2 to rotate.
[0022] Mounting shaft 3 is also rotationally arranged in mounting bracket 2, electric push rod 4 is arranged on the outer end of mounting shaft 3 by fixed plate, gripper 5 is arranged on the end of telescopic arm of electric push rod 4, at this time, under the action of electric push rod 4, gripper 5 can be moved, so that gripper 5 can better meet the demand of holding different size metal, so that the applicability of the device is improved to a certain extent.
[0023] The device shell 1 upper inside is also rotationally provided with a sliding block 14, the sliding block 14 bottom is provided with a spray gun 16, at this time under the action of sliding block 14, can drive spray gun 16 moves back and forth, the device shell 1 is also rotationally provided with threaded rod 15, threaded rod 15 passes through sliding block 14 and is connected with sliding block 14 screw, at this time rotating threaded rod 15 can drive sliding block 14 moves, to drive spray gun 16 moves back and forth, the liquid inlet end of spray gun 16 is provided with feed pipe 17, under the action of feed pipe 17, it is convenient to supply spray gun 16 with paint, the feed pipe 17 is provided with flexible hose, at this time under the action of flexible hose, ensure the moving efficiency of spray gun 16, the second motor 18 is also set up on the rear side outer wall of device shell 1, the power output shaft of second motor 18 is connected with threaded rod 15 through coupling, at this time using second motor 18 can drive threaded rod 15 rotates, to adjust the position of spray gun 16 back and forth, cooperate with the first motor 201 drive mounting bracket 2 rotates, so that spray gun 16 can better paint the metal work, to a certain extent, make the paint more uniform, improve the paint quality and efficiency of device.
[0024] The rotating shaft 8 is also rotationally provided in the mounting bracket 2, the second belt pulley 13 is provided on the rotating shaft 8, the first belt pulley 6 is provided on the mounting shaft 3, the first belt pulley 6 is connected with the second belt pulley 13 through transmission belt 7, at this time using rotating shaft 8 can drive mounting shaft 3 rotates through second belt pulley 13, transmission belt 7 and first belt pulley 6, to drive the clamping device 5 rotates, in turn makes the clamped metal can overturn, so that the paint is more uniform.
[0025] The gear ring 9 is also provided in the lower part of the device shell 1, the gear 10 is also provided on the mounting bracket 2 through the rotating shaft, the gear 10 is meshed with the gear ring 9, the large bevel gear 11 is also provided on the rotating shaft through the key connection inside the mounting bracket 2, the small bevel gear 12 is provided on the rotating shaft 8 through the key connection, the small bevel gear 12 is meshed with the large bevel gear 11, at this time when the mounting bracket 2 rotates, under the action of gear ring 9 and gear 10, can drive rotating shaft 8 rotates through large bevel gear 11 and small bevel gear 12, to drive the clamping device 5 rotates, to realize the overturning work for metal.
[0026] In actual use, the first motor 201 drives the mounting frame 2 to rotate through the coupling, so that the clamped metal can be sprayed all around, the mounting shaft 3 in the mounting frame 2 is connected with the second belt pulley 13 on the rotating shaft 8 through the first belt pulley 6 and the transmission belt 7, when the rotating shaft 8 is driven, the mounting shaft 3 and the clamping device 5 at the end of the electric push rod 4 can be rotated to realize the overturning of the metal, ensure uniform spraying, at the same time, the second motor 18 drives the threaded rod 15 to rotate through the coupling, since the threaded rod 15 is in threaded connection with the sliding block 14, the sliding block 14 can move forward and backward along the device shell 1 to drive the spray gun 16 to perform linear spraying, the liquid inlet end of the spray gun 16 is continuously supplied with paint through the feeding pipe 17 connected through the flexible hose, to ensure continuous spraying operation, when the mounting frame 2 rotates, the gear 10 thereon is engaged with the gear ring 9 inside the device shell 1, through the transmission of the large bevel gear 11 and the small bevel gear 12, the rotating shaft 8 is further driven to rotate, cooperates with the belt transmission system to realize multi-angle overturning of the metal, and ensures that there is no dead angle for paint spraying.
[0027] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0028] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. An intelligent metal spraying device comprising a device housing (1), characterized in that, The device housing (1) is internally provided with a mounting frame (2) through a rotating shaft, the mounting frame (2) is also internally provided with a mounting shaft (3), the outer end of the mounting shaft (3) is provided with an electric push rod (4) through a fixed plate, the telescopic arm end of the electric push rod (4) is provided with a gripper (5), the mounting frame (2) is also internally provided with a rotating shaft (8), the rotating shaft (8) is provided with a second pulley (13), the mounting shaft (3) is provided with a first pulley (6), the first pulley (6) is connected with the second pulley (13) through a transmission belt (7), the device housing (1) is also internally provided with a sliding block (14) on the upper side, the bottom of the sliding block (14) is provided with a spray gun (16), the liquid inlet end of the spray gun (16) is provided with a feeding pipe (17).
2. The intelligentized metal spraying device according to claim 1, characterized in that, The device housing (1) is also provided with a gear ring (9) on the lower side, the mounting frame (2) is also provided with a gear (10) through a rotating shaft, the gear (10) is engaged with the gear ring (9), the rotating shaft is also provided with a large bevel gear (11) through a key connection on the inside of the mounting frame (2), the rotating shaft (8) is provided with a small bevel gear (12) through a key connection, the small bevel gear (12) is engaged with the large bevel gear (11).
3. The intelligentized metal spraying device according to claim 1, characterized in that, The device housing (1) is also provided with a threaded rod (15) on the upper side, the threaded rod (15) penetrates through the sliding block (14) and is threadedly connected with the sliding block (14).
4. The intelligentized metal spraying device according to claim 1, characterized in that, The device housing (1) is also provided with a first motor (201) on the lower side, the power output shaft of the first motor (201) is connected with the rotating shaft of the mounting frame (2) through a shaft coupling.
5. The intelligentized metal spraying device according to claim 1, characterized in that, The device housing (1) is also provided with a second motor (18) on the rear side, the power output shaft of the second motor (18) is connected with the threaded rod (15) through a shaft coupling.