Sorting equipment for down feather processing

By combining the structure of the separation cylinder, rotating rod, and feeding rod, along with the design of the vacuum suction component, the problems of down entanglement and light feather separation are solved, achieving efficient separation and collection of down and improving the yield of down.

CN224025699UActive Publication Date: 2026-03-24ZHEJIANG WANXIANG BEDDING
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing down separation equipment, light feathers are easily separated along with down clusters during the separation process, and down clusters are prone to tangling and clumping together, affecting the yield of good quality down clusters.

Method used

The system employs a combination structure of a separation cylinder, a rotating rod, and a feeding rod. The separation cylinder and rotating rod are driven to rotate by a transmission component, which lifts up the down feathers and sends them into the conveying pipe through the discharge hopper. The feeding rod is used to break up the down feathers, and the separation and collection of the down feathers are achieved in combination with a vacuum suction component.

Benefits of technology

It effectively prevents down clusters from clumping, improves the accuracy of down separation and the yield rate, and enhances the quality and efficiency of down processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sorting equipment for down feather processing, which comprises a supporting frame body, a separating cylinder is rotatably mounted on the supporting frame body, a discharging hopper is arranged at one end of the separating cylinder, the separating cylinder and the discharging hopper are mutually butted and rotatably connected, a conveying pipe is mounted at one end of the discharging hopper in a communicated manner, and a conveying belt is mounted at the other end of the discharging hopper. And the other end of the conveying pipe communicates with an annular cavity. Down feather raw materials needing to be separated are put into the separation barrel, the suction assembly is started, then the separation barrel and the rotating rod are rotated at the same time through the transmission assembly, in the separation barrel rotating process, down feather in the separation barrel can be raised, and down feather flowers fly out through the discharging hopper on one side, enter the conveying pipe and enter the annular cavity through the conveying pipe; and a material stirring rod in the annular cavity can scatter down flowers in the conveying process, the phenomenon that the down flowers are clustered is prevented, then the down flowers enter a discharging box in the suction assembly, and therefore down flowers in the down feather are separated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to down processing technical field especially, relates to a kind of sorting equipment for down processing. BACKGROUND

[0002] Down is the mixture of "feather" and "down". Feather is feather, which plays a supporting role in down, and can make down quickly rebound. Down is down bud, which is the essence and value of down. Down bud is a three-dimensional spherical shape, which is composed of a down core and many down filaments radiating from it, similar to dandelion. Down filament is composed of thousands of tiny scales, and each scale is hollow. Each down filament has many diamonds, and these diamonds contain a lot of non-flowing air.

[0003] During the processing of down, it is necessary to separate feathers and down buds. The purpose is to balance warmth, comfort and cost. The accuracy of separation directly determines the high-end positioning and user experience of down products.

[0004] Patent document CN203018315U discloses a feather air separation device, which comprises a box with a closed upper end, a feed pipe and a discharge pipe are arranged on the lower end of the left side wall and the upper end of the right side wall respectively, an air blower is arranged in each of the feed pipe and the discharge pipe, a plurality of stirring shafts are rotatably arranged between the front and rear side walls of the box from top to bottom, stirring blades are arranged on the stirring shafts, a baffle is obliquely arranged on the inner wall of the box below the feed pipe, a rod-shaped feather discharge pipe is arranged on the outer wall of the box and connected with the baffle, and a collecting box is arranged below the outlet of the rod-shaped feather discharge pipe. A down collecting cylinder is arranged at the lower end of the discharge pipe. The utility model has the advantages of simple structure, separation of collected feather raw materials, separation of rod-shaped feathers and down, closed separation environment, no spread of lint, low loss rate and no pollution to air environment.

[0005] In the prior art of the above patent, the device separates down by air separation. Light down buds can be separated from heavy feathers due to the high-speed flow of gas. However, this method has some disadvantages. On the one hand, some light feathers may also be separated together with down buds. On the other hand, down buds may entangle and mix during separation and transportation, forming large groups. The down buds in the groups cannot be separated in time, which affects the yield of down buds. UTILITY MODEL CONTENT

[0006] The utility model aims to provide a sorting equipment for down processing to solve the above-mentioned problems in the prior art.

[0007] Technical solution: a kind of sorting equipment for down feather processing, including support frame body, the support frame body is rotatably installed with separation cylinder, one end of the separation cylinder is provided with discharge hopper, the separation cylinder and discharge hopper are mutually butted and rotatably connected, one end of the discharge hopper is communicatedly installed with conveying pipe, the other end of the conveying pipe is communicatedly installed with annular chamber, the other side of the annular chamber is communicatedly installed with suction assembly, the inside of the annular chamber is rotatably installed with rotating rod, the rotating rod is fixedly installed with poking rod, transmission assembly is arranged between the rotating rod and separation cylinder, the inside of the discharge hopper is provided with filter screen.

[0008] Further description of the above technical solution: the top end of the separation cylinder is provided with discharge port, the discharge port is provided with sealing cover, the sealing cover and discharge port are detachably connected.

[0009] Further description of the above technical solution: the transmission assembly includes gear ring fixedly sleeved on the separation cylinder, the support frame body is fixedly installed with transmission box, the rotating rod penetrates the bottom end of the transmission box and is fixedly installed with second bevel gear, the inside of the transmission box is rotatably installed with rotating shaft, the rotating shaft is fixedly installed with first bevel gear, the first bevel gear and second bevel gear are engaged with each other, the inside of the transmission box is fixedly installed with motor, and the output end of the motor is in transmission connection with the rotating shaft.

[0010] Further description of the above technical solution: the end of the rotating shaft away from the support frame body is fixedly installed with first gear, and the first gear is engaged with the gear ring.

[0011] Further description of the above technical solution: the suction assembly includes discharge box, and the discharge box is in intercommunication with one side of the annular chamber.

[0012] Further description of the above technical solution: the top end of the discharge box is fixedly installed with vacuum suction pump, the suction end of the vacuum suction pump is in intercommunication with the inside of the discharge box, and the output end of the vacuum suction pump is in intercommunication with the outside.

[0013] Further description of the above technical solution: the suction end of the vacuum suction pump is sleeved with anti-blocking net.

[0014] Further description of the above technical solution: the inside of the discharge box is provided with pull-out box.

[0015] Beneficial effects: the eiderdown raw materials need to be separated are put into the inside of the separation cylinder, the suction assembly is started, the separation cylinder and the rotating rod are simultaneously rotated through the transmission assembly, the eiderdown in the inside of the separation cylinder can be lifted in the process of rotating the separation cylinder, the eiderdown is flown out through the discharge hopper on one side, enters the conveying pipe, enters the inside of the annular chamber through the conveying pipe, the stirring rod in the inside of the annular chamber can scatter the eiderdown in the conveying process, prevents the eiderdown from being baled, then enters the inside of the discharge box in the inside of the suction assembly, so that the separation of the eiderdown in the eiderdown is realized. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides a whole three-dimensional structure schematic diagram of separating equipment for eiderdown processing;

[0017] Figure 2 The utility model is sectional structure schematic diagram;

[0018] Figure 3 The utility model is sectional three-dimensional structure schematic diagram;

[0019] Figure 4 The utility model is three-dimensional explosion structure schematic diagram between separation cylinder, discharge hopper and conveying pipe.

[0020] Legend:

[0021] 1, support frame body, 2, separation cylinder, 3, sealing cover, 4, discharge port, 5, discharge hopper, 6, gear ring, 7, first gear, 8, conveying pipe, 9, annular chamber, 10, transmission box, 11, discharge box, 12, vacuum suction pump, 13, motor, 14, rotating shaft, 15, first bevel gear, 16, second bevel gear, 17, rotating rod, 18, stirring rod, 19, anti-blocking net, 20, pull-out box, 21, filter screen. DETAILED DESCRIPTION

[0022] In order to make the utility model technical scheme more clearly, the utility model is further explained in detail below in combination with the drawings and specific embodiments.

[0023] Reference Figures 1-4The utility model provides a kind of sorting equipment for down feather processing, including support frame body 1, the separating cylinder 2 is rotatably installed on the support frame body 1, one end of the separating cylinder 2 is provided with discharge hopper 5, the separating cylinder 2 and discharge hopper 5 are mutually butted and rotatably connected, one end of the discharge hopper 5 is communicatedly installed with conveying pipe 8, the other end of the conveying pipe 8 is communicatedly installed with annular chamber 9, the other side of the annular chamber 9 is communicatedly installed with suction assembly, the inside of the annular chamber 9 is rotatably installed with rotating rod 17, the rotating rod 17 is fixedly installed with poking rod 18, transmission assembly is arranged between the rotating rod 17 and the separating cylinder 2, the inside of the discharge hopper 5 is provided with filter screen 21;The down feather raw material needing separation is put in the inside of the separating cylinder 2, start suction assembly, then the separating cylinder 2 and rotating rod 17 are rotated simultaneously by transmission assembly, in the process of rotating, the separating cylinder 2 can lift the down feather in the inside of the separating cylinder 2, and the down feather is ejected through the discharge hopper 5 on one side, enters conveying pipe 8, enters the inside of annular chamber 9 through conveying pipe 8, and the poking rod 18 in the inside of annular chamber 9 can scatter the down feather in the conveying process, to prevent the phenomenon that the down feather is gathered, then enters the inside of discharge box 11 in the inside of suction assembly, to realize the separation of the down feather in the down feather.

[0024] As a preferred technical solution of the embodiment, the top end of the separating cylinder 2 is provided with a discharge port 4, the discharge port 4 is provided with a sealing cover 3, the sealing cover 3 and the discharge port 4 are detachably connected by clamping, by opening the sealing cover 3, the down feather needing separation can be put into the discharge port 4.

[0025] As a preferred technical solution of the embodiment, the transmission assembly includes a gear ring 6 fixedly sleeved on the separating cylinder 2, a transmission box 10 fixedly installed on the support frame body 1, the rotating rod 17 penetrates the bottom end of the transmission box 10 and is fixedly installed with a second bevel gear 16, a rotating shaft 14 rotatably installed in the inside of the transmission box 10, the rotating shaft 14 is fixedly installed with a first bevel gear 15, the first bevel gear 15 and the second bevel gear 16 are meshed with each other, the inside of the transmission box 10 is fixedly installed with a motor 13, and the output end of the motor 13 is in transmission connection with the rotating shaft 14; the motor 13 can drive the rotating shaft 14 to rotate, the rotation of the rotating shaft 14 can drive the second bevel gear 16 to rotate, the second bevel gear 16 can drive the first bevel gear 15 to rotate, the first bevel gear 15 can drive the rotating rod 17 to rotate, and the rotating rod 17 can drive the rotation of the poking rod 18.

[0026] As a preferred technical solution of the embodiment, the end, away from the support frame body 1, of the rotating shaft 14 is fixedly installed with a first gear 7, and the first gear 7 is meshed with the gear ring 6; the rotation of the rotating shaft 14 can drive the rotation of the first gear 7, the rotation of the first gear 7 can drive the rotation of the gear ring 6, and the rotation of the gear ring 6 can drive the rotation of the separating cylinder 2.

[0027] As the preferred technical scheme of the embodiment, the suction assembly comprises a discharge box 11, which is in communication with one side of the annular chamber 9; the fluff after being scattered by the annular chamber 9 can enter the inside of the discharge box 11.

[0028] As the preferred technical scheme of the embodiment, the top end of the discharge box 11 is fixedly installed with a vacuum suction pump 12, the suction end of the vacuum suction pump 12 is in communication with the inside of the discharge box 11, and the output end of the vacuum suction pump 12 is in communication with the outside; the vacuum suction pump can cause the inside of the discharge box 11 to have a negative pressure, so that the fluff in the inside of the separation cylinder 2 can enter the inside of the conveying pipe 8 along the airflow, and finally enter the inside of the discharge box 11.

[0029] As the preferred technical scheme of the embodiment, the suction end of the vacuum suction pump 12 is sleeved with an anti-blocking net 19; the anti-blocking net 19 can prevent the fluff from being blocked when entering the inside of the vacuum suction pump 12 through the suction end.

[0030] As the preferred technical scheme of the embodiment, the inside of the discharge box 11 is provided with a pull-out box 20; the pull-out box 20 can take out the fluff in the inside of the discharge box 11, so as to realize the collection of the fluff.

[0031] The above embodiments only express several implementation manners of the utility model, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent range of the utility model. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which all belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.

Claims

1. A sorting device for down processing, comprising a support frame (1), characterized in that, A separation cylinder (2) is rotatably mounted on the support frame (1). A discharge hopper (5) is provided at one end of the separation cylinder (2). The separation cylinder (2) and the discharge hopper (5) are connected to each other and rotatably connected. A conveying pipe (8) is connected to one end of the discharge hopper (5). An annular chamber (9) is connected to the other end of the conveying pipe (8). A suction assembly is connected to the other side of the annular chamber (9). A rotating rod (17) is rotatably mounted inside the annular chamber (9). A feeding rod (18) is fixedly mounted on the rotating rod (17). A transmission assembly is provided between the rotating rod (17) and the separation cylinder (2). A filter screen (21) is provided inside the discharge hopper (5).

2. The sorting equipment for down processing according to claim 1, characterized in that, The top of the separation cylinder (2) is provided with a discharge port (4), and a sealing cover (3) is provided on the discharge port (4). The sealing cover (3) and the discharge port (4) are connected by locking and unlocking.

3. The sorting equipment for down processing according to claim 1, characterized in that, The transmission assembly includes a gear ring (6) fixedly sleeved on the separator (2), a transmission box (10) fixedly installed on the support frame (1), a rotating rod (17) passing through the bottom end of the transmission box (10) and a second bevel gear (16) fixedly installed thereon, a rotating shaft (14) rotatably installed inside the transmission box (10), a first bevel gear (15) fixedly installed on the rotating shaft (14), the first bevel gear (15) and the second bevel gear (16) meshing with each other, a motor (13) fixedly installed inside the transmission box (10), and the output end of the motor (13) being connected to the rotating shaft (14) for transmission.

4. The sorting equipment for down processing according to claim 3, characterized in that, The first gear (7) is fixedly installed at the end of the rotating shaft (14) away from the support frame (1), and the first gear (7) meshes with the gear ring (6).

5. A sorting device for down processing according to claim 1, characterized in that, The suction assembly includes a discharge box (11), which is connected to one side of the annular chamber (9).

6. A sorting device for down processing according to claim 5, characterized in that, A vacuum pump (12) is fixedly installed at the top of the discharge box (11). The suction end of the vacuum pump (12) is connected to the inside of the discharge box (11), and the output end of the vacuum pump (12) is connected to the outside.

7. A sorting device for down processing according to claim 6, characterized in that, The vacuum pump (12) is fitted with an anti-clogging net (19) on its suction end.

8. A sorting device for down processing according to claim 5, characterized in that, The discharge box (11) is equipped with a pull-out box (20).

Citation Information

Patent Citations

  • Feather winnowing equipment

    CN203018315U