Recycled aluminum crushed material airflow sorting device
By introducing a blower and an inclined vibrator into the airflow separation device, combined with an airflow fine separator, effective separation of aluminum chips, thin aluminum sheets and large aluminum blocks is achieved, solving the problem of resource waste in existing technologies and improving separation efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-23
- Publication Date
- 2026-03-24
AI Technical Summary
Existing airflow separators, when separating lightweight materials such as plastics, will suck up aluminum shavings and thin aluminum sheets together, resulting in resource waste and making it impossible to further separate aluminum materials.
Design a recycling aluminum crushing material airflow separation device, including an airflow coarse separator, an inclined vibrator, an airflow fine separator, and a blower. The blower blows air onto the inclined vibrator to suspend and separate light and medium specific gravity materials. The airflow fine separator adsorbs light specific gravity materials, while aluminum chips and thin aluminum sheets gather at the lower end and are discharged under the action of gravity. The heavy specific gravity materials are discharged through vibration and incline.
It enables further separation of aluminum shavings, thin aluminum sheets, and large aluminum blocks, avoiding resource waste and improving sorting efficiency.
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Figure CN224025700U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of regenerating aluminium broken material sorting, and specifically relates to a regenerating aluminium broken airflow sorting device. BACKGROUND
[0002] At present, in the regenerating aluminium industry, the material composition is relatively complex, and most of the mixed materials are waste, in order to change waste into treasure, using the principle that different materials have different specific gravity, the airflow sorting mode is used to separate the materials.
[0003] However, the existing airflow sorting machine will also suck out aluminum chips and light and thin aluminum sheets while sorting out light substances such as plastic from the broken aluminum material, causing waste of resources. At the same time, the existing airflow sorting machine cannot further sort the aluminum material, that is, the aluminum material contains aluminum chips and light and thin aluminum sheets, and also contains aluminum blocks with large mass and volume. UTILITY MODEL CONTENTS
[0004] In order to solve the above problems, that is, the airflow sorting machine sorts out light substances such as plastic while bringing out part of the aluminum chips and light and thin aluminum sheets, the utility model provides a regenerating aluminium broken airflow sorting device, which comprises an airflow rough sorting machine, a fine sorting mechanism is arranged below the airflow rough sorting machine, the fine sorting mechanism comprises a climbing vibrator, an airflow fine sorting machine and a blower, the climbing vibrator is arranged directly below the discharge port of the airflow rough sorting machine, the air inlet of the airflow fine sorting machine is arranged above the climbing vibrator, the blower is arranged below the climbing vibrator, and the blower is communicated with the bottom end of the climbing vibrator through a flexible connection, so as to blow air upward on the climbing vibrator.
[0005] The utility model further provides that the airflow rough sorting machine comprises a sorting tank, a feeding port is arranged on the side wall of the sorting tank, a centrifugal air extractor one is installed at the top end of the sorting tank, the discharge port of the sorting tank is arranged at the bottom end, and a rotary plate gate valve is installed on the discharge port.
[0006] The utility model further provides that the climbing vibrator comprises an inclined vibration box, a grid plate is arranged in the vibration box, large material outlets and small material outlets are arranged at both ends of the vibration box respectively, the large material outlet is arranged at one end of the vibration box which is high, and the small material outlet is arranged at one end of the vibration box which is low.
[0007] The utility model further provides that the flexible connection is in the shape of a pyramid, one end of the large size of the flexible connection is communicated with the bottom end of the vibration box, so as to blow air on the whole grid plate surface, and one end of the small size of the flexible connection is communicated with the air outlet of the blower.
[0008] The utility model discloses further provide: vibration box is connected with vibration mechanism, vibration mechanism includes drive arrangement, the output of drive arrangement is connected with eccentric wheel, and the eccentric wheel is abutted with transmission rod, transmission rod rotation is connected on vibration box, for making vibration box vibrate.
[0009] The utility model discloses further provide: airflow fine sorting machine includes centrifugal exhaust fan no.
[0010] The utility model discloses beneficial effect is:
[0011] Through the cooperation of the blower and the airflow fine sorting machine, the light and medium specific gravity materials on the climbing vibrator can be separated when in the suspended state, that is, the blower can blow up the light and heavy specific gravity materials on the climbing vibrator, and then under the cooperation of the airflow fine sorting machine, the light specific gravity waste materials such as plastic can be directly sucked away, and the aluminum scraps and light aluminum sheets can be gathered towards the low end of the climbing vibrator under the action of the blower and gravity, and then discharged from the small material outlet, further avoiding that part of the aluminum scraps and light aluminum sheets are selected together with the plastic, and the high specific gravity materials on the climbing vibrator will not be blown up by the blower, so they will be subjected to the climbing action upwards under the vibration of the climbing vibrator, and then discharged from the large material outlet, realizing the further subdivision of the materials. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 The structure schematic diagram of the utility model is shown.
[0013] Figure 2 The structure schematic diagram after removing the front end plate is shown Figure One .
[0014] Figure 3 The structure schematic diagram after removing the side plate is shown Figure Two .
[0015] Figure 4 The structure schematic diagram after removing the protective cover is shown.
[0016] Sign significance: 1, mounting frame, 2, airflow rough sorting machine, 21, sorting jar, 211, feeding port, 22, centrifugal exhaust fan no. 1, 23, rotary plate gate valve, 3, subdivision mechanism, 31, vibration box, 311, grid, 312, small material outlet, 313, large material outlet, 314, discharge plate, 315, rib plate, 316, drive arrangement, 317, rotating shaft, 3171, eccentric wheel, 318, transmission rod, 32, centrifugal exhaust fan no. 2, 321, protective cover, 33, blower, 331, flexible connection. Detailed Implementation
[0017] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely illustrative of the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.
[0018] For reference Figures 1-4 As shown, this utility model proposes an airflow separation device for recycled aluminum crushed material, including a mounting frame 1, which is welded from square tubing. An airflow coarse separator 2 is fixedly connected to the mounting frame 1 for preliminary coarse separation of the material. A fine separation mechanism 3 is provided below the airflow coarse separator 2. The fine separation mechanism 3 includes an inclined vibrator, an airflow fine separator, and a blower 33. The inclined vibrator is located directly below the outlet of the airflow coarse separator 2, so that the material passing through the airflow coarse separator 2 can fall directly onto the inclined vibrator. The air intake of the airflow fine separator is located above the inclined vibrator, and the blower 33 is located below the inclined vibrator. The blower 33 is connected to the bottom end of the inclined vibrator through a flexible connection 331 to blow air onto the inclined vibrator from bottom to top, thereby blowing up the light and medium specific gravity material on the inclined vibrator to cooperate with the airflow fine separator to further separate the light and medium specific gravity material.
[0019] The airflow coarse separator 2 includes a sorting tank 21. The bottom of the sorting tank 21 is conical, and the side wall of the sorting tank 21 is fixedly connected to the mounting frame 1. A feed port 211 is also provided on the side wall of the sorting tank 21 for feeding crushed material into the sorting tank 21. A centrifugal exhaust fan 22 is installed at the top of the sorting tank 21. The centrifugal exhaust fan 22 can generate centrifugal suction inside the sorting tank 21, thereby enabling the adsorption of light plastics or impurities from the top outlet. The discharge port of the sorting tank 21 is located at the lower end, and a rotary plate gate valve 23 is installed on the discharge port for controlling the discharge.
[0020] The inclined vibrator includes an inclined vibrating box 31, inside which a grid plate 311 is fixedly connected, allowing material leaking from the outlet to fall directly onto the grid plate 311. The vibrating box 31 has a large material outlet 313 and a small material outlet 312 at its two ends, respectively. Both the large and small material outlets 313 and 312 are equipped with discharge plates 314, which are bolted to the vibrating box 31. The large material outlet 313 is located at the higher end of the vibrating box 31, and the small material outlet 312 is located at the lower end of the vibrating box 31.
[0021] The soft connection 331 is made of canvas and is set in a pyramid shape, and has a certain ductility, that is, it can adapt to the vibration action of the climbing vibrator; one end of the soft connection 331 in large size is in communication with the bottom end of the vibration box 31, and the other end of the soft connection 331 in small size is in communication with the air outlet of the blower 33, that is, the wind blown by the blower 33 can be blown to the grid plate 311 through the soft connection 331; it should be noted that since the vibration box 31 is inclined, the grid plate 311 is also inclined, so when the wind blown by the blower 33 through the soft connection 331 acts on the material on the grid plate 311, it can make the light and medium specific gravity material blow up and deviate to the low end of the grid plate 311.
[0022] The two sides of the vibration box 31 are respectively connected with a plurality of rib plates 315, the other end of the rib plate 315 is fixedly connected to the mounting frame 1, and the rib plate 315 is made of a metal material with elasticity, that is, the rib plate 315 can produce a certain deformation displacement to cooperate with the vibration displacement of the vibration box 31.
[0023] The vibration box 31 is also connected with a vibration mechanism, the vibration mechanism comprises a driving device 316, the driving device 316 is selected from a motor, the mounting frame 1 is also rotatably connected with a rotating shaft 317, the rotating shaft 317 is arranged below the vibration box 31, the driving device 316 is connected with the rotating shaft 317 through a belt and a pulley, thereby achieving the purpose of driving the rotating shaft 317 to rotate; the rotating shaft 317 is provided with two eccentric wheels 3171; the vibration box 31 is rotatably connected with a transmission rod 318, the transmission rod 318 is provided with two, the two transmission rods 318 are respectively arranged on the two sides of the vibration box 31, the mounting frame 1 is fixedly connected with a guide ring corresponding to the transmission rod 318, the transmission rod 318 is sleeved in the guide ring, one end of the transmission rod 318 close to the rotating shaft 317 abuts against the eccentric wheel 3171, the rotation of the eccentric wheel 3171 can push the transmission rod 318 to do reciprocating motion, thereby realizing the transmission of power to the vibration box 31, achieving the vibration effect of the vibration box 31, that is, when the eccentric wheel 3171 pushes the transmission rod 318 to move away from the eccentric wheel 3171, the vibration box 31 will move accordingly, at this time the rib plate 315 will deform, and when the eccentric wheel 3171 rotates to the maximum pushing position, the vibration box 31 will move back to the original position under the action of the elastic force of the rib plate 315, thereby realizing the purpose of vibration through the quick cooperation of pushing and resetting.
[0024] It should be noted that the transmission rod 318 is also inclined, and is arranged at the same inclination angle as the vibration box 31, so that the vibration box 31 can produce an impact force obliquely upward, and the oblique impact can be decomposed into a vertical component force and a horizontal component force, the vertical component force can throw the material on the grid plate 311 upward, and the horizontal component force can make the material move forward, so that the material on the grid plate 311 can achieve the purpose of climbing.
[0025] The air flow fine separator comprises a centrifugal suction fan 32 fixedly connected to the mounting frame 1. The centrifugal suction fan 32 can also generate a centrifugal suction force. The suction port of the centrifugal suction fan 32 is communicated with a bifurcated pipeline, i.e. two suction channels, which are symmetrically arranged about the discharge port. The two suction channels are commonly communicated with a protective cover 321 arranged in a triangular shape matching the vibration box 31. The protective cover 321 is arranged above the vibration box 31, i.e. can completely cover the upper part of the vibration box 31, so as to avoid that the material is blown by the blower 33 to the outside.
[0026] A square hole is formed in the protective cover 321 corresponding to the discharge port. The square hole matches the discharge port. The material leaked from the discharge port can fall onto the grid plate 311 through the square hole.
[0027] It should be noted that the suction force of the air flow coarse separator 2 is smaller than that of the air flow fine separator.
[0028] Working process: The crushed material is first coarsely separated by the air flow coarse separator 2 with small suction force. Since the air flow coarse separator has small suction force, it can separate the light specific gravity material in the material. Since the suction force is small, the waste material separated by the air flow coarse separator will not carry out aluminum scraps and light and thin aluminum sheets.
[0029] The material after coarse separation will fall onto the grid plate 311. Under the action of the blower 33, the light and medium material will be blown up and deviated to the low end of the grid plate 311. The light and medium specific gravity material will contain light specific gravity waste material and aluminum scraps and light and thin aluminum sheets. The light and medium specific gravity material blown up will be subjected to the suction force of the air flow fine separator. The suction force of the air flow fine separator is the same as that of the existing regenerated aluminum crushed material air flow separator. The light and medium specific gravity material in the suspended state will be subjected to the suction force of the air flow fine separator. Since the gravity of the aluminum scraps and light and thin aluminum sheets will be slightly greater than that of the waste material, the aluminum scraps and light and thin aluminum sheets in the suspended state will not be sucked away by the air flow fine separator, and the waste material will be sucked away by the air flow fine separator and discharged from the outlet.
[0030] The aluminum scraps and light and thin aluminum sheets not sucked away will be gathered at the small material outlet 312 due to the upward and low-end deviated blowing force of the grid plate 311. With the increase of the gathering amount, they will be gradually discharged from the small material outlet 312. The aluminum material with large specific gravity will not be blown up due to large gravity, and will always be on the grid plate 311. Under the action of the vibration force of the grid plate 311, it will produce a climbing displacement upward, and will be moved to the large material outlet 313 to be discharged.
[0031] Therefore, under the action of the blower 33 and the vibration box 31, the fine separation of the aluminum material is realized.
[0032] In summary, the utility model discloses the cooperation of air blower 33 and airflow concentrator, can make the light medium specific gravity material on the climbing vibrator separate when being in the suspended state, namely, air blower 33 can blow up the light heavy specific gravity material on the climbing vibrator, then under the cooperation of airflow concentrator, light specific gravity plastic and other waste materials can be directly sucked, and medium specific gravity aluminum scrap and light aluminum sheet can be gathered to the low end of climbing vibrator under the action of air blower 33 and gravity, and then are discharged by small material outlet 312, further avoid part aluminum scrap and light aluminum sheet to be sorted with plastic, and the heavy specific gravity material on the climbing vibrator will not be blown up by air blower 33, so it will be subjected to the climbing motion upward under the vibration of climbing vibrator, and then is discharged by large material outlet 313, realize the further subdivision of material.
[0033] Although the utility model has been described with reference to the preferred embodiments, various improvements can be made to it and equivalent parts can be substituted for the parts therein without departing from the scope of the utility model, and in particular, the technical features mentioned in each embodiment can be combined in any way as long as there is no structural conflict. The utility model is not limited to the specific embodiments disclosed in the text, but includes all technical solutions falling within the scope of the claims.
[0034] In the description of the utility model, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and other terms indicating direction or positional relationship are based on the direction or positional relationship shown in the drawings, which is only for the convenience of description, and does not indicate or imply that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0035] In addition, it also needs to be explained that, in the description of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected, it can be mechanical connection, or electrical connection, it can be directly connected, or indirectly connected through intermediate medium, it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0036] The term "comprising" or any other similar word is intended to encompass the inclusion of one or more steps, features, or elements but not to the exclusion of any other steps, features, or elements. The term "comprising" therefore indicates that the inclusion of one or more steps, features, or elements is not a requirement and that other steps, features, or elements can also be included.
[0037] Thus far, the technical solutions of the present application have been described in conjunction with the preferred embodiments shown in the drawings, but those skilled in the art will readily understand that the protection scope of the present application is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the relevant technical features without deviating from the principles of the present application, and the technical solutions after these changes or replacements will all fall within the protection scope of the present application.
Claims
1. An airflow separation device for recycled aluminum crushed material, characterized in that: The device includes an airflow coarse separator (2), and a subdivision mechanism (3) is provided below the airflow coarse separator (2). The subdivision mechanism (3) includes an inclined vibrator, an airflow fine separator, and a blower (33). The inclined vibrator is located directly below the discharge port of the airflow coarse separator (2), the airflow fine separator's air intake is located above the inclined vibrator, and the blower (33) is located below the inclined vibrator. The blower (33) is connected to the bottom of the inclined vibrator via a flexible connection (331) to blow air onto the inclined vibrator from bottom to top.
2. The airflow separation device for recycled aluminum crushed material according to claim 1, characterized in that: The airflow coarse separator (2) includes a sorting tank (21), a feeding port (211) is provided on the side wall of the sorting tank (21), a centrifugal exhaust fan (22) is installed at the top of the sorting tank (21), the discharge port of the sorting tank (21) is located at the bottom, and a rotary plate gate valve (23) is installed on the discharge port.
3. The airflow separation device for recycled aluminum crushed material according to claim 1, characterized in that: The climbing vibrator includes an inclined vibrating box (31), a grid plate (311) is provided inside the vibrating box (31), and a large material outlet (313) and a small material outlet (312) are respectively provided at both ends of the vibrating box (31). The large material outlet (313) is located at the higher end of the vibrating box (31), and the small material outlet (312) is located at the lower end of the vibrating box (31).
4. The airflow separation device for recycled aluminum crushed material according to claim 3, characterized in that: The flexible connector (331) is configured as a pyramid shape, and its larger end is connected to the bottom end of the vibration box (31) for blowing air onto the entire surface of the grid plate (311). The smaller end of the flexible connector (331) is connected to the air outlet of the blower (33).
5. The airflow separation device for recycled aluminum crushed material according to claim 3, characterized in that: The vibration box (31) is connected to a vibration mechanism, which includes a drive device (316). The output end of the drive device (316) is connected to an eccentric wheel (3171) to drive the eccentric wheel (3171) to rotate. A transmission rod (318) is abutted on the eccentric wheel (3171). The transmission rod (318) is rotatably connected to the vibration box (31) to make the vibration box (31) vibrate.
6. The airflow separation device for recycled aluminum crushed material according to claim 1, characterized in that: The airflow fine separator includes a centrifugal exhaust fan 2 (32), the air inlet of the centrifugal exhaust fan 2 (32) is connected to a protective cover (321) through a pipe, the protective cover (321) is placed above the climbing vibrator, and the protective cover (321) has a square hole that matches the discharge port.
Citation Information
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