Novel elevator inlet winnowing device special for carbon black

By optimizing the design of the inlet air separation device of the carbon black-specific elevator, the problem of magnetic performance decay of magnetic separation equipment under high temperature conditions has been solved, realizing efficient screening and temperature control of carbon black products, and improving product quality and enterprise economic benefits.

CN224025715UActive Publication Date: 2026-03-24SHANXI YONGDONG CHEM IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-18
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Under high-temperature conditions, the magnetic properties of the magnetic separation equipment decay during the carbon black production process, resulting in reduced magnetic separation efficiency, increased iron impurity content in the product, failure to meet the purity requirements of high-end customers, and excessive dust content, leading to customer complaints.

Method used

A novel inlet air separation device for a dedicated carbon black elevator was designed, comprising an air separation inlet, a shell, a filter screen, a carbon black material inlet, and an air separation dust suction port. The structure of the air separation device was optimized, and by adjusting the positions of the inclined filter screen and the air separation inlet, combined with the design of the air separation dust suction port, the screening of carbon black material and the reduction of its temperature were achieved.

Benefits of technology

It effectively reduced the dust content in the finished carbon black, improved the stability of product quality, extended the service life of the magnetic rod, reduced production costs, reduced customer complaints, and enhanced the company's market competitiveness.

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Abstract

The utility model belongs to the technical field of carbon black production, and particularly relates to a novel elevator inlet winnowing device special for carbon black. The winnowing device comprises a winnowing air supply port, a shell, a filter sieve plate, a carbon black material inlet and a winnowing dust suction port, the winnowing dust suction port is formed in the top of the shell, the carbon black material inlet is formed in one side of the top of the shell and is obliquely arranged, the filter sieve plate is arranged in the shell and located below the carbon black material inlet, and the filter sieve plate is arranged in the shell and located below the carbon black material inlet. And the winnowing air supply port is formed in the side wall of the shell, and the winnowing air supply port is formed in the side, away from the winnowing dust suction port, of the filtering sieve plate. The whole structure is simple and reliable, maintenance is convenient, operation is stable, and remarkable economic benefits and application values are achieved. By implementing the device, the problem that the magnetic separation efficiency is reduced due to high temperature in the traditional process is fundamentally solved, and an efficient and reliable technical solution is provided for the carbon black industry.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the carbon black production technical field, concretely relates to a new type carbon black special elevator import winnowing device. BACKGROUND

[0002] In the carbon black production process, the material temperature after drying is usually maintained at a high temperature of 100-150 DEG C. This temperature condition has a significant impact on the subsequent magnetic separation process. The magnetic properties of magnetic materials are due to the ordered arrangement and spin orientation of their internal electrons. When the temperature rises, the internal thermal motion of the material intensifies, leading to the disorder of the magnetic domain structure, thus causing the attenuation of the magnetic properties. Studies have shown that in the high-temperature carbon black environment, the magnetic field strength of the permanent magnet in the magnetic separation equipment may attenuate 4000-6000 Gauss, seriously weakening the adsorption capacity of the equipment to ferromagnetic impurities. This significant decline in magnetic properties directly leads to a decrease in the efficiency of magnetic separation and an increase in the content of iron impurities in the product, which cannot meet the requirements of high-end customers for product purity.

[0003] At the same time, customers in different application fields have significant differences in the dust content standards of carbon black products. Poor magnetic separation effect not only increases the iron impurities in the product, but also leads to excessive dust content. This problem often causes customer complaints, and in severe cases, even batch returns, which not only affects the market reputation of the enterprise, but also causes significant economic losses. Therefore, how to maintain the stability of the magnetic separation equipment under the condition of high material temperature and ensure the consistency of product quality has become a key technical problem to be solved in the current carbon black industry. The solution to this problem has important practical significance for improving product competitiveness and ensuring economic benefits of enterprises. SUMMARY

[0004] The utility model aims at at least one of the technical problems existing in the prior art, and therefore, an aspect of the utility model is to provide a new type carbon black special elevator import winnowing device, which comprises a winnowing air supplement port, a shell, a filter screen, a carbon black material inlet and a winnowing dust suction port.

[0005] Preferably, the winnowing dust suction port is arranged higher than the carbon black material inlet in the horizontal direction.

[0006] Preferably, the winnowing device further comprises an access hole, which is arranged on the side of the shell, and the access hole is arranged higher than the filter screen and lower than the carbon black material inlet in the horizontal direction.

[0007] Preferably, the filter screen plate is provided with a plurality of ventilation holes.

[0008] Preferably, the air separation dust suction port is arranged in a vertical direction.

[0009] Preferably, the inclination angle of the filter screen plate is greater than the inclination angle of the axis of the carbon black material inlet.

[0010] Preferably, the air separation air supply port is arranged in a horizontal state.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] The utility model discloses a carbon black magnetic separation device, which comprises a carbon black material inlet, a filter screen plate, an air separation dust suction port, an air separation air supply port and a carbon black material outlet.

[0013] The additional aspects and advantages of the utility model will become obvious in the following description, or be understood through the practice of the utility model. DETAILED DESCRIPTION

[0014] The drawings described herein are used to provide further understanding of the utility model and constitute a part of the application, and the illustrative embodiments of the utility model and the description thereof are used to explain the utility model and do not constitute improper limitation on the utility model.

[0015] Figure 1 It is a perspective view of the utility model;

[0016] Figure 2 It is a side view of the utility model;

[0017] Figure 3 It is a sectional view of the utility model;

[0018] Figure 4 It is a filter screen plate of the utility model;

[0019] Corresponding relation between the reference signs and the component names in the drawing is as follows:

[0020] 1 is a wind selection air supplement port, 2 is a shell, 3 is a filter screen plate, 4 is a carbon black material inlet, 5 is a wind selection dust suction port, and 6 is an inspection opening. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] In the description of the utility model, it should be explained that unless there are explicit provisions and limitations, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0023] The utility model structure includes wind selection air supplement port 1, shell 2, filter screen plate 3, carbon black material inlet 4, wind selection dust suction port 5 and inspection opening 6.

[0024] The wind selection dust suction port 5 is arranged at the top of the shell 2, the carbon black material inlet 4 is arranged at one side of the top of the shell 2, the carbon black material inlet 4 is arranged obliquely, the filter screen plate 3 is arranged in the shell 2 and below the carbon black material inlet 4, the filter screen plate 3 is arranged obliquely, the wind selection air supplement port 1 is arranged on the side wall of the shell 2, the wind selection air supplement port 1 is arranged on the side of the filter screen plate 3 away from the wind selection dust suction port 5, the setting direction of the wind selection air supplement port 1 is in horizontal state, the setting position of the wind selection dust suction port 5 is higher than the setting position of the carbon black material inlet 4 in horizontal direction, the wind selection dust suction port 5 is arranged along the vertical direction, the inspection opening 6 is arranged on the side of the shell 2, the horizontal position of the inspection opening 6 is higher than the filter screen plate 3 and lower than the height of the carbon black material inlet 4, a plurality of ventilation holes are arranged on the filter screen plate 3, and the inclination angle of the filter screen plate 3 is greater than the inclination angle of the axis of the carbon black material inlet 4.

[0025] When using, the carbon black material enters from the carbon black material inlet 4, moves downwards through the filter screen plate 3, the wind selection air supplement port 1 blows air into the shell 2, the air blows towards the carbon black material through the filter screen plate 3, the wind selection dust suction port 5 blows upwards to suck out the dust in the carbon black material. When overhauling, the inside of the shell 2 is observed through the inspection opening 6.

[0026] By using the filter screen plate 3, the air from the air supplementing air inlet 1 is used to screen the carbon black material, and at the same time, because the air and the filter screen plate 3 are in direct contact with the carbon black material, the air dust suction port 5 is used to suck away the carbon black material dust and air from the inside of the shell 2, at the same time, the filter screen plate 3 carries away a part of the heat of the carbon black material and reduces the temperature of the filter screen plate 3 by means of the air supplementing air inlet 1, the filter screen plate 3 can effectively block the falling speed of the carbon black material, and under the premise of realizing the reduction of the temperature of the carbon black material, the problem of too much dust carbon black in the packaging of finished carbon black is solved, the size distribution of the product is more in line with the requirements of customers, and the complaint frequency of customers is reduced; at the same time, because the temperature of the carbon black material is reduced, the magnetic force of the magnetic rod in the subsequent process is prevented from being reduced due to the too high temperature of the material, so that the service life of the magnetic rod is prolonged, and the production cost is reduced, compared with the conventional design of the elevator inlet on the market, the application and practical value of the device are higher.

[0027] The above only details the preferred embodiments of the present application, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the purpose of the present application, and all the changes shall be included in the protection scope of the present application.

Claims

1. A novel elevator inlet air classification device for carbon black specialty, characterized in that: The air separation device comprises an air separation air supplementing port (1), a shell (2), a filter screen plate (3), a carbon black material inlet (4) and an air separation dust suction port (5), the air separation dust suction port (5) is arranged at the top of the shell (2), the carbon black material inlet (4) is arranged at one side of the top of the shell (2), the carbon black material inlet (4) is arranged in an inclined manner, the filter screen plate (3) is arranged in the shell (2) and below the carbon black material inlet (4), the filter screen plate (3) is arranged in an inclined manner, the air separation air supplementing port (1) is arranged on the side wall of the shell (2), and the air separation air supplementing port (1) is arranged on the side of the filter screen plate (3) away from the air separation dust suction port (5).

2. A novel elevator inlet air classification device for carbon black as claimed in claim 1, wherein: The air separation dust suction port (5) is arranged at a position higher than the carbon black material inlet (4) in the horizontal direction.

3. A novel elevator inlet air classification device for carbon black as claimed in claim 1, wherein: The air separation device further comprises an inspection opening (6), the inspection opening (6) is arranged on the side of the shell (2), the horizontal position of the inspection opening (6) is higher than that of the filter screen plate (3) and lower than that of the carbon black material inlet (4).

4. A novel elevator inlet air classifier device for carbon black as claimed in claim 1, wherein: The filter screen plate (3) is provided with a plurality of ventilation holes.

5. A novel elevator inlet air classifier device for carbon black as claimed in claim 1, wherein: The air separation dust suction port (5) is arranged in the vertical direction.

6. A novel elevator inlet air classifier device for carbon black as claimed in claim 1, wherein: The inclination angle of the filter screen plate (3) is greater than the inclination angle of the axis of the carbon black material inlet (4).

7. A novel elevator inlet air classifier device for carbon black as claimed in claim 1, wherein: The air separation air supplementing port (1) is arranged in a horizontal state.