Porcelain tile pre-packaging, sorting and conveying device
By using a tile adjustment mechanism and a synchronous conveying mechanism, the problem of positional deviation of porcelain tiles during the conveying process is solved, achieving stable positioning and precise conveying of porcelain tiles, and improving the safety and efficiency of the porcelain tile packaging process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-24
AI Technical Summary
During the packaging process of porcelain tiles, the tiles are prone to shifting during transportation, causing them to fall off the belt conveyor. Existing equipment makes it difficult to adjust the position of the porcelain tiles, affecting transportation efficiency and safety.
The system employs a tile adjustment mechanism and a synchronous conveying mechanism. The position of the ceramic tile is adjusted by an angle adjustment rod and a clamping plate driven by a motor. The rotation and positioning of the ceramic tile are achieved by a transmission rod and a conveying roller. The conveying direction of the ceramic tile is precisely controlled by an electric push rod and an adjusting gear system.
It effectively prevents porcelain tiles from shifting during transportation, improves the stability and safety of porcelain tile transportation, ensures that porcelain tiles can be accurately delivered to the designated location, and improves packaging efficiency.
Smart Images

Figure CN224025745U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of porcelain tile sorting and conveying, in particular to a porcelain tile pre-packaging sorting and conveying device. BACKGROUND
[0002] Porcelain tile is a kind of hard and fine decoration material, which is made of natural raw materials through high-temperature firing, and can meet the needs of different decoration styles with its warm color and rich patterns. The surface of porcelain tile is smooth and easy to clean, and it has good wear resistance and compression resistance, which is suitable for laying on the floor and wall of kitchen, bathroom, living room and other spaces.
[0003] During the packaging process of porcelain tile, sorting and conveying are needed. The porcelain tile is placed on the belt conveyor, and the porcelain tile is driven to approach the flatness detector. After the flatness detection, the porcelain tile approaches the output end of the belt conveyor. The staff sends the porcelain tile with qualified quality to the packaging equipment, and the porcelain tile with unqualified quality to the reprocessing equipment. The above-mentioned belt conveyor is inconvenient to adjust the position of the porcelain tile before conveying the porcelain tile, which leads to deviation of the porcelain tile during conveying, and seriously leads to porcelain tile thrown out of the belt conveyor. In view of the above problems, a new porcelain tile pre-packaging sorting and conveying device is proposed. SUMMARY
[0004] This section aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name. Such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] To solve the above problems, the utility model adopts the following technical scheme.
[0006] A porcelain tile pre-packaging sorting and conveying device comprises a first conveyor, a second conveyor, a third conveyor and a flatness detector. The second conveyor is arranged on one side of the output end of the first conveyor. The third conveyor is arranged on the other side of the output end of the first conveyor. The flatness detector is installed on the first conveyor. The porcelain tile adjusting mechanism for clamping the porcelain tile is arranged on the first conveyor. The porcelain tile adjusting mechanism drives the porcelain tile to rotate and adjust the position.
[0007] As a preferred technical scheme of the porcelain tile pre-packaging sorting and conveying device of the utility model, the porcelain tile adjusting mechanism comprises a protective shell, a first motor, an angle adjusting rod and an angle adjusting shell. The protective shell is arranged on the first conveyor. The first motor is installed in the protective shell. The angle adjusting rod is rotatably installed in the protective shell. The output shaft of the first motor is connected with the top end of the angle adjusting rod through a flat gear. The angle adjusting shell is connected with the bottom end of the angle adjusting rod.
[0008] As a kind of porcelain tile pre-packaging sorting conveying device preferred technical scheme of the utility model, ceramic tile adjusting mechanism further include second motor, worm, linkage rod, adjusting tube, two-way screw rod and clamping plate, protective shell inside is equipped with the second motor located at the side of first motor, worm is rotatably installed in the protective shell inside and located at the side of angle adjusting rod, and the output shaft of second motor is connected with the top end of worm, linkage rod is rotatably installed in the inner wall of protective shell, worm wheel is installed on linkage rod, and linkage rod worm wheel is engaged with worm, adjusting tube is slidably connected with angle adjusting shell in angle adjusting rod, flat gear is installed on linkage rod, and linkage rod flat gear is engaged with adjusting tube, two-way screw rod is rotatably installed in angle adjusting shell, flat gear is installed on two-way screw rod, and two-way screw rod flat gear is engaged with adjusting tube, clamping plate is symmetrically slidably installed in angle adjusting shell, and clamping plate is engaged with two-way screw rod.
[0009] As a kind of porcelain tile pre-packaging sorting conveying device preferred technical scheme of the utility model, first conveyor output end is equipped with the synchronous conveying mechanism for adjusting the position of porcelain tile, and synchronous conveying mechanism includes conveying installation shell, conveying installation groove, conveying roller, transmission rod and third motor, first conveyor output end is equipped with conveying installation shell, conveying installation groove is formed in the inside of conveying installation shell, conveying roller is rotatably installed in the inside of conveying installation groove at equal intervals, transmission rod is rotatably installed in the inside of conveying installation shell, conveying roller side is engaged with transmission rod through bevel gear, third motor is installed on conveying installation shell and connected with transmission rod.
[0010] As a kind of porcelain tile pre-packaging sorting conveying device preferred technical scheme of the utility model, first conveyor is symmetrically installed with support frame, first electric push rod is installed on support frame, and first electric push rod moving end is connected with ceramic tile adjusting mechanism.
[0011] As a kind of porcelain tile pre-packaging sorting conveying device preferred technical scheme of the utility model, conveying installation groove is equipped with movable seat, upper surface is equipped with partition plate at equal intervals, first adjusting gear is rotatably installed on partition plate, second adjusting gear is rotatably installed below first adjusting gear, adjusting tooth belt is engaged on first adjusting gear, and adjusting tooth belt is engaged with second adjusting gear.
[0012] As a kind of porcelain tile pre-packaging sorting conveying device preferred technical scheme of the utility model, fourth motor is installed on movable seat, and fourth motor output shaft is connected with second adjusting gear, second electric push rod is symmetrically installed in conveying installation groove, and second electric push rod moving end is connected with movable seat lower surface.
[0013] Compared with prior art, the utility model has the advantages that:
[0014] (1) The utility model discloses a ceramic tile adjusting mechanism is installed, and the second motor is started, and the second motor output shaft drives the worm to rotate in the protection shell inside, and the worm contacts the worm wheel on the linkage rod, and the flat gear on the linkage rod contacts the adjusting tube, and the adjusting tube moves down, and the adjusting tube contacts the flat gear on the two -way screw rod, drives the two -way screw rod to rotate in the angle adjusting shell inside, and the two -way screw rod controls the clamping plate and clamps the ceramic tile, and then the first motor is started, and the first motor output shaft flat gear contacts the angle adjusting rod top flat gear, and the angle adjusting rod drives the angle adjusting shell rotation, and controls the ceramic tile rotation.
[0015] (2) The utility model discloses a synchronous conveying mechanism is installed, and the third motor is started, and the third motor output shaft drives the transmission rod to rotate in the conveying installation shell inside, and the bevel gear on the transmission rod contacts the bevel gear on the one side of conveying roller, and controls the conveying roller rotation, and sends the ceramic tile to the conveying installation shell top. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 One of the angle integral structure schematic drawing provided by the utility model is provided;
[0017] Figure 2 Another angle integral structure schematic drawing provided by the utility model is provided;
[0018] Figure 3 One of the angle ceramic tile adjusting mechanism structure schematic drawing provided by the utility model is provided;
[0019] Figure 4 Another angle ceramic tile adjusting mechanism structure schematic drawing provided by the utility model is provided;
[0020] Figure 5 The synchronous conveying mechanism position schematic drawing provided by the utility model is provided;
[0021] Figure 6 The synchronous conveying mechanism structure schematic drawing provided by the utility model is provided;
[0022] Figure 7 The conveying installation groove structure schematic drawing provided by the utility model is provided.
[0023] The corresponding relationship between the various figures in the drawing and the component names is as follows:
[0024] 1, first conveyor; 2, second conveyor; 3, third conveyor; 4, flatness detector; 5, tile adjusting mechanism; 51, protective shell; 52, first motor; 53, angle adjusting rod; 54, angle adjusting shell; 55, second motor; 56, worm; 57, connecting rod; 58, adjusting tube; 59, bidirectional screw; 510, clamping plate; 6, synchronous conveying mechanism; 61, conveying mounting shell; 62, conveying mounting groove; 63, conveying roller; 64, transmission rod; 65, third motor; 7, support frame; 8, first electric push rod; 9, movable seat; 10, partition plate; 11, first adjusting gear; 12, second adjusting gear; 13, adjusting toothed belt; 14, fourth motor; 15, second electric push rod. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0026] In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0027] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is separate or alternative to other embodiments. The present application provides the following embodiments.
[0028] As Figure 1 and Figure 2 , which is a structure diagram of the ceramic tile pre-packaging sorting conveying device in the present embodiment, the ceramic tile pre-packaging sorting conveying device in the present embodiment comprises: a first conveyor 1, a second conveyor 2, a third conveyor 3 and a flatness detector 4, the first conveyor 1 is provided with the second conveyor 2 on one side of the output end, the first conveyor 1 is provided with the third conveyor 3 on the other side of the output end, the first conveyor 1 is provided with the flatness detector 4, the first conveyor 1 is provided with a tile adjusting mechanism 5 for clamping the ceramic tile, and the tile adjusting mechanism 5 drives the ceramic tile to rotate and adjust the position.
[0029] In the present embodiment, the ceramic tile is placed on the belt of the first conveyor 1, the first conveyor 1 is started, the ceramic tile is sent to the flatness detector 4, the flatness detector 4 detects the flatness of the ceramic tile, the ceramic tile with qualified quality is conveyed by the second conveyor 2, and the ceramic tile with unqualified quality is conveyed by the third conveyor 3.
[0030] As shown in Figure 3 and Figure 4 , the tile adjusting mechanism 5 includes a protective shell 51, a first motor 52, an angle adjusting rod 53 and an angle adjusting shell 54, the protective shell 51 is arranged on the first conveyor 1, the first motor 52 is arranged in the protective shell 51, the angle adjusting rod 53 is rotatably arranged in the protective shell 51, the output shaft of the first motor 52 is connected with the top end of the angle adjusting rod 53 through a flat gear, the angle adjusting shell 54 connected with the bottom end of the angle adjusting rod 53 is arranged below the protective shell 51, the tile adjusting mechanism 5 further includes a second motor 55, a worm 56, a connecting rod 57, an adjusting pipe 58, a bidirectional screw rod 59 and a clamping plate 510, the second motor 55 is arranged in the protective shell 51 on the side of the first motor 52, the worm 56 is rotatably arranged in the protective shell 51 on the side of the angle adjusting rod 53, and the output shaft of the second motor 55 is connected with the top end of the worm 56, the connecting rod 57 is rotatably arranged on the inner wall of the protective shell 51, the worm gear is arranged on the connecting rod 57, and the worm gear of the connecting rod 57 is connected with the worm 56, the adjusting pipe 58 connected with the angle adjusting shell 54 is slidably arranged on the angle adjusting rod 53, the flat gear is arranged on the connecting rod 57, and the flat gear of the connecting rod 57 is connected with the adjusting pipe 58, the bidirectional screw rod 59 is rotatably arranged in the angle adjusting shell 54, the flat gear is arranged on the bidirectional screw rod 59, and the flat gear of the bidirectional screw rod 59 is connected with the adjusting pipe 58, the clamping plate 510 is symmetrically and slidably arranged in the angle adjusting shell 54, and the clamping plate 510 is connected with the bidirectional screw rod 59.
[0031] In this embodiment, the second motor 55 in the protective shell 51 is started, the output shaft of the second motor 55 drives the worm 56 to rotate in the protective shell 51, the worm 56 contacts the worm gear on the connecting rod 57, the flat gear on the connecting rod 57 drives the adjusting pipe 58 to move downward along the angle adjusting rod 53, the adjusting pipe 58 contacts the flat gear on the bidirectional screw rod 59, drives the bidirectional screw rod 59 to rotate in the angle adjusting shell 54, and the bidirectional screw rod 59 controls the clamping plate 510 to move close to each other to clamp the ceramic tile firmly, then the first motor 52 is started, the flat gear of the output shaft of the first motor 52 contacts the flat gear on the top end of the angle adjusting rod 53, the bottom end of the angle adjusting rod 53 drives the angle adjusting shell 54 to rotate, drives the bidirectional screw rod 59 to rotate, and controls the ceramic tile to rotate, so that the ceramic tile is clamped and rotated.
[0032] As shown in Figure 5 and Figure 6As shown, the first conveyor 1 output end is provided with a synchronous conveying mechanism 6 for adjusting the position of the ceramic tile, the synchronous conveying mechanism 6 comprises a conveying installation shell 61, a conveying installation groove 62, a conveying roller 63, a transmission rod 64 and a third motor 65, the first conveyor 1 output end is provided with the conveying installation shell 61, the conveying installation shell 61 is internally provided with the conveying installation groove 62, the conveying installation groove 62 is internally and equidistantly rotatably installed with the conveying roller 63, the conveying installation shell 61 is rotatably installed with the transmission rod 64, the conveying roller 63 is meshed and connected with the transmission rod 64 through bevel gears on one side, and the conveying installation shell 61 is installed with the third motor 65 connected with the transmission rod 64.
[0033] In the embodiment, the ceramic tile is moved to the conveying installation shell 61, the third motor 65 is started, the transmission rod 64 is driven to rotate by the output shaft of the third motor 65, the bevel gears on the surface of the transmission rod 64 contact the bevel gears on one side of the conveying roller 63, and the conveying roller 63 is driven to rotate on the conveying installation groove 62, so that the ceramic tile is moved above the conveying installation shell 61.
[0034] As shown in the figure, Figure 2 The first conveyor 1 is symmetrically installed with a support frame 7, the support frame 7 is installed with a first electric push rod 8, and the moving end of the first electric push rod 8 is connected with the ceramic tile adjusting mechanism 5.
[0035] In the embodiment, the first electric push rod 8 on the support frame 7 is started, the moving end of the first electric push rod 8 is elongated, the ceramic tile adjusting mechanism 5 is driven to move downward, the moving end of the first electric push rod 8 is retracted, the ceramic tile adjusting mechanism 5 is driven to move upward, and the position of the ceramic tile adjusting mechanism 5 is adjusted to facilitate the adjustment of the ceramic tile adjusting mechanism 5 to the ceramic tile of insufficient thickness.
[0036] As shown in the figure, Figure 7 The conveying installation groove 62 is internally provided with a movable seat 9, an upper surface is equidistantly installed with a partition plate 10, the partition plate 10 is symmetrically and rotatably installed with a first adjusting gear 11, a second adjusting gear 12 is rotatably connected with the partition plate 10 below the first adjusting gear 11, an adjusting tooth belt 13 is meshed and connected with the first adjusting gear 11, and the adjusting tooth belt 13 is meshed and connected with the second adjusting gear 12, a fourth motor 14 is installed on the movable seat 9, the output shaft of the fourth motor 14 is connected with the second adjusting gear 12, a second electric push rod 15 is symmetrically installed in the conveying installation groove 62, and the moving end of the second electric push rod 15 is connected with the lower surface of the movable seat 9.
[0037] In the embodiment, the second electric push rod 15 inside the conveying installation slot 62 is started, the second electric push rod 15 moves the end to drive the movable seat 9 to move upwards, the partition plate 10 moves upwards, passes through the gap between the conveying rollers 63, the fourth motor 14 is started, the output shaft of the fourth motor 14 rotates anticlockwise to drive the second adjusting gear 12 to rotate, the second adjusting gear 12 controls the adjusting tooth belt 13 to drive the two first adjusting gears 11 to rotate synchronously, and the qualified porcelain bricks are sent to the second conveyor 2. The output shaft of the fourth motor 14 rotates clockwise, and the adjusting tooth belt 13 sends the unqualified porcelain bricks to the third conveyor 3.
[0038] The above is further detailed description of the utility model in combination with specific embodiments, and cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary skilled in the art to which the utility model belongs, without departing from the concept of the utility model, a number of simple deductions or substitutions can be made, and all should be regarded as belonging to the protection scope determined by the claims submitted by the utility model.
Claims
1. A pre-packaging sorting and conveying device for ceramic tiles, comprising a first conveyor (1), a second conveyor (2), a third conveyor (3), and a flatness detector (4), wherein the second conveyor (2) is provided on one side of the output end of the first conveyor (1), and the third conveyor (3) is provided on the other side of the output end of the first conveyor (1), and the flatness detector (4) is installed on the first conveyor (1), characterized in that: The first conveyor (1) is provided with a ceramic tile adjustment mechanism (5) for clamping ceramic tiles, and the ceramic tile adjustment mechanism (5) drives the ceramic tiles to rotate and adjust their position.
2. The pre-packaging, sorting, and conveying device for porcelain tiles according to claim 1, characterized in that, The tile adjustment mechanism (5) includes a protective shell (51), a first motor (52), an angle adjustment rod (53), and an angle adjustment shell (54). The first conveyor (1) is provided with a protective shell (51). The first motor (52) is installed inside the protective shell (51). The angle adjustment rod (53) is rotatably installed inside the protective shell (51). The output shaft of the first motor (52) is connected to the top of the angle adjustment rod (53) through a flat gear meshing. The angle adjustment shell (54) is provided below the protective shell (51) and connected to the bottom of the angle adjustment rod (53).
3. The pre-packaging, sorting, and conveying device for porcelain tiles according to claim 2, characterized in that, The tile adjustment mechanism (5) further includes a second motor (55), a worm gear (56), a connecting rod (57), an adjusting tube (58), a two-way lead screw (59), and a clamping plate (510). The protective shell (51) houses a second motor (55) located on one side of the first motor (52). A worm gear (56) located on one side of the angle adjusting rod (53) is rotatably mounted inside the protective shell (51), and the output shaft of the second motor (55) is connected to the top of the worm gear (56). A connecting rod (57) is rotatably mounted on the inner wall of the protective shell (51), and a worm wheel is mounted on the connecting rod (57). The worm wheel of the connecting rod (57) is connected to... The worm gear (56) is engaged with the angle adjustment rod (53), and the adjustment tube (58) is slidably connected to the angle adjustment shell (54). A spur gear is installed on the connecting rod (57), and the spur gear of the connecting rod (57) is engaged with the adjustment tube (58). A double-acting screw (59) is rotatably installed inside the angle adjustment shell (54). A spur gear is installed on the double-acting screw (59), and the spur gear of the double-acting screw (59) is engaged with the adjustment tube (58). A clamping plate (510) is symmetrically slidably installed inside the angle adjustment shell (54), and the clamping plate (510) is engaged with the double-acting screw (59).
4. The pre-packaging, sorting, and conveying device for porcelain tiles according to claim 1, characterized in that, The first conveyor (1) is provided with a synchronous conveying mechanism (6) for adjusting the position of the ceramic tile at its output end. The synchronous conveying mechanism (6) includes a conveying mounting shell (61), a conveying mounting groove (62), a conveying roller (63), a transmission rod (64), and a third motor (65). The first conveyor (1) is provided with a conveying mounting shell (61) at its output end. The conveying mounting shell (61) has a conveying mounting groove (62) inside. The conveying roller (63) is rotatably mounted at equal intervals inside the conveying mounting groove (62). The transmission rod (64) is rotatably mounted inside the conveying mounting shell (61). One side of the conveying roller (63) is connected to the transmission rod (64) by bevel gear meshing. The third motor (65) connected to the transmission rod (64) is mounted on the conveying mounting shell (61).
5. The pre-packaging, sorting, and conveying device for porcelain tiles according to claim 1, characterized in that, A support frame (7) is symmetrically installed on the first conveyor (1), and a first electric push rod (8) is installed on the support frame (7). The moving end of the first electric push rod (8) is connected to the tile adjustment mechanism (5).
6. A pre-packaging, sorting, and conveying device for porcelain tiles according to claim 4, characterized in that, The conveying installation groove (62) is provided with a movable seat (9) inside. The upper surface is provided with partition plates (10) at equal intervals. A first adjusting gear (11) is symmetrically rotatably mounted on the partition plate (10). A second adjusting gear (12) is provided below the first adjusting gear (11) and rotatably connected to the partition plate (10). An adjusting toothed belt (13) is meshed on the first adjusting gear (11), and the adjusting toothed belt (13) is meshed with the second adjusting gear (12).
7. A pre-packaging, sorting, and conveying device for porcelain tiles according to claim 6, characterized in that, A fourth motor (14) is installed on the movable seat (9), and the output shaft of the fourth motor (14) is connected to the second adjusting gear (12). A second electric push rod (15) is symmetrically installed inside the conveying mounting groove (62), and the moving end of the second electric push rod (15) is connected to the lower surface of the movable seat (9).