Machining equipment for ship curved surface outer plate

Abstract

The utility model discloses a processing device of a ship curved surface outer plate, and relates to the technical field of ship processing, the processing device comprises a compression roller, a driving roller and a driving motor connected with the driving roller, the top of the compression roller is provided with a connecting seat, the top of the connecting seat is provided with an electric telescopic rod, the electric telescopic rod is arranged on a top plate, and the top plate is connected with the driving motor. The top plate is arranged on the rack; guide grooves are formed in the two sides of the bottom of the top plate, baffles are connected to the guide grooves in an attached mode, and screws connected with the guide grooves are arranged on the baffles. The length-adjustable supporting assemblies are arranged on the two sides of the connecting base, so that the adaptive length can be adjusted along with the pressing roller, and therefore it can be guaranteed that the supporting assemblies are supported through the baffles when steel plates with different thicknesses are rolled, the connecting base and the pressing roller can be supported, the stress of the electric telescopic rod is shared, and the service life of the electric telescopic rod is prolonged. The damage risk of the electric telescopic rod is reduced, so that the service life of the electric telescopic rod is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of ship processing technology, specifically to a processing equipment for curved outer plates of ships. Background Technology

[0002] A search revealed that application number CN202310076004.7 discloses a cold forming method for curved outer plates of ships. This method replaces the traditional water and fire processing method for curved outer plates with a cold forming method that uses cold pressing equipment to bend, roll, and press the plates with external force.

[0003] Roll forming equipment requires a lower drive roller and an upper adjustable-height pressure roller to roll steel plates of different thicknesses. However, the applicant found that the pressure roller in the roll forming equipment is always supported by an upper electric lifting mechanism. The electric lifting mechanism is under stress for a long time, which increases the risk of damage and reduces its service life. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a processing equipment for curved outer plates of ships, which solves the problems existing in the prior art.

[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a processing equipment for curved outer plates of ships, including a pressure roller, a drive roller and a drive motor connected to the drive roller, a connecting seat is provided on the top of the pressure roller, an electric telescopic rod is provided on the top of the connecting seat, the electric telescopic rod is provided on the top plate, and the top plate is provided on the frame;

[0006] Guide grooves are provided on both sides of the bottom of the top plate. A baffle is attached to the guide groove and a screw connected to the guide groove is provided on the baffle.

[0007] Both baffles are equipped with adjustable length support components, which are connected to the connecting seat.

[0008] Preferably, the support assembly includes a support plate fitted to the guide groove, the bottom of the support plate fitted to the baffle, a vertical rod connected to the bottom of the support plate via a bearing, an upper plate at the bottom of the vertical rod, a lower plate fitted to the upper plate, a bolt connecting the upper plate and the lower plate, a screw at the bottom of the lower plate, a handwheel connected to a through-hole block at the bottom of the screw, the through-hole block being inserted into a connecting seat, and a bolt connecting the through-hole block to the connecting seat being provided.

[0009] Preferably, the frame is equipped with a control panel and a controller, the control panel is electrically connected to the controller, and the controller is electrically connected to the drive motor and the electric telescopic rod.

[0010] Preferably, the top inner wall of the guide groove is provided with a distance sensor opposite to the support plate, and the top plate is externally provided with an audible and visual alarm.

[0011] Preferably, the distance sensor is electrically connected to a controller, and the controller is electrically connected to the audible and visual alarm.

[0012] Preferably, the top plate is provided with a heat dissipation channel communicated with the guide groove.

[0013] Beneficial effects

[0014] The utility model provides a kind of processing equipment of ship curved surface outer plate.Compared with prior art, it has the following beneficial effects:

[0015] 1、The processing equipment, by being provided with adjustable length support assembly on the both sides of connecting seat, the length that can be adjusted to adapt to pressure roller, then when the steel plate of different thickness is rolled, support assembly can be guaranteed to be supported by baffle, so that connecting seat and pressure roller can be supported, to share the stress of electric telescopic rod, reduce the damage risk of electric telescopic rod, to improve its service life.

[0016] 2、The processing equipment, by being provided with distance sensor and audible and visual alarm, processing personnel can be reminded to adjust the position of support plate, to ensure the normal use of support plate. ACCURACY OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the schematic diagram of support assembly, baffle and audible and visual alarm of the utility model;

[0019] Figure 3 It is the schematic diagram of guide groove and distance sensor of the utility model;

[0020] Figure 4 It is the schematic diagram of support assembly of the utility model;

[0021] Figure 5 It is the principle block diagram of the utility model.

[0022] In the drawing: 1, drive roller;2, pressure roller;3, drive motor;4, connecting seat;5, electric telescopic rod;6, top plate;7, rack;8, control panel;9, controller;10, guide groove;11, baffle;12, screw;13, support plate;14, distance sensor;15, audible and visual alarm;16, vertical rod;17, upper plate;18, lower plate;19, screw bolt one;20, screw;21, plug block;22, hand wheel;23, screw bolt two;24, heat dissipation channel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor are within the protection scope of the utility model.

[0024] Referring to Figures 1-5 The utility model provides two technical schemes as follows:

[0025] The first implementation: a kind of processing equipment of ship curved surface outer plate, including press roll 2, drive roll 1 and the drive motor 3 connected with drive roll 1, the top of press roll 2 is provided with connecting seat 4, the top of connecting seat 4 is provided with electric telescopic handle 5, electric telescopic handle 5 is arranged on top plate 6, and top plate 6 is arranged on rack 7;

[0026] The height of press roll 2 is adjusted during processing to adapt to steel plate of different thickness, steel plate is generally fixed by clamping jaw with lifting chain around, rotates by drive roll 1, so that steel plate moves between press roll 2 and drive roll 1, simultaneously makes corresponding clamping jaw move, so that the height of clamping jaw changes, i.e. the one end of steel plate is low and the other end is high, so that it can be rolled and bent during movement, which is prior art;

[0027] The bottom of top plate 6 is provided with guide slot 10 on both sides, and baffle 11 is connected to guide slot 10, and screw 12 is arranged on baffle 11 and connected to guide slot 10, so that baffle 11 is detachable;

[0028] Length-adjustable support assembly is arranged on both baffles 11, and support assembly is connected with connecting seat 4, support assembly includes support plate 13 connected to guide slot 10, support plate 13 is connected to baffle 11 at the bottom, vertical rod 16 is connected to the bottom of support plate 13 through bearing, upper plate 17 is arranged at the bottom of vertical rod 16, lower plate 18 is connected to upper plate 17, screw bolt one 19 is connected between upper plate 17 and lower plate 18, so that subsequent screw rod 20 can be disassembled after excessive wear, and upper plate 17, vertical rod 16 and support plate 13 do not need to be replaced, reducing cost, screw rod 20 is arranged at the bottom of lower plate 18, hand wheel 22 is connected to the bottom of screw rod 20 penetrating plug block 21, plug block 21 is inserted into connecting seat 4, and screw bolt two 23 is arranged on plug block 21 and connected to connecting seat 4, so that plug block 21 is detachable.

[0029] In order to facilitate operation, the rack 7 is provided with a control panel 8 and a controller 9, the control panel 8 is electrically connected to the controller 9, and the controller 9 is electrically connected to the driving motor 3 and the electric telescopic rod 5.

[0030] In order to facilitate the reminder of the processing personnel to adjust the position of the support plate 13, a distance sensor 14 opposite to the support plate 13 is arranged on the top inner wall of the guide groove 10, and the outside of the top plate 6 is provided with an audible and visual alarm 15.

[0031] In order to be able to control, the distance sensor 14 is electrically connected to the controller 9, and the controller 9 is electrically connected to the audible and visual alarm 15.

[0032] The second embodiment is mainly different from the first embodiment in that the top plate 6 is provided with a heat dissipation channel 24 communicating with the guide groove 10, which can dissipate heat for the working distance sensor 14.

[0033] Meanwhile, the contents not described in detail in the specification all belong to the prior art known by those skilled in the art, and the model parameters of each electric appliance are not specifically limited, and conventional equipment can be used.

[0034] In use, first, according to the thickness of the steel plate, the telescopic distance of the electric telescopic rod 5 is input on the control panel 8, if it is needed to move the current compression roller 2 downward, then after the descending distance is input, the signal is transmitted to the controller 9, the controller 9 controls the audible and visual alarm 15 to alarm, so that the processing personnel rotates the hand wheel 22 first, so that the screw rod 20 moves upward on the plug block 21, which can drive the lower plate 18, the upper plate 17, the vertical rod 16 and the support plate 13 to move upward and away from the baffle 11, then the distance sensor 14 detects that the distance between the support plate 13 becomes smaller, which can control the audible and visual alarm 15 through the controller 9 to keep alarming, at this time, the electric telescopic rod 5 can drive the compression roller 2 to move downward to the required height, and the support plate 13 moves downward during the movement, and after the movement, the support plate 13 is reattached to the baffle 11 by manually rotating the hand wheel 22, at this time, the distance sensor 14 detects that the distance between the support plate 13 meets the requirements, which can control the audible and visual alarm 15 to stop alarming through the controller 9, and the steel plate can be rolled, and the connecting seat 4 and the compression roller 2 can be shared by the support assemblies on both sides during the rolling to avoid that only the electric telescopic rod 5 is stressed.

[0035] If it is needed to move the current pressing roller 2 upward, then after inputting the distance of upward movement, the signal is transmitted to the controller 9, the controller 9 does not control the sound-light alarm 15 to alarm, at this time the supporting plate 13 moves upward following, after moving the same distance, the distance sensor 14 detects that the distance between the supporting plate 13 is small, that is, the sound-light alarm 15 can be controlled by the controller 9 to alarm, then the processing personnel can be reminded to rotate the hand wheel 22, so that the supporting plate 13 moves downward to adhere to the baffle 11, finally the distance sensor 14 detects that the distance between the supporting plate 13 meets the requirement, that is, the sound-light alarm 15 can be controlled by the controller 9 to stop alarming, that is, the steel plate can be rolled, when the equipment is not used, the supporting plate 13 always adheres to the baffle 11, and can support the connecting seat 4 and the pressing roller 2.

[0036] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments or examples that are not specifically recited. One of ordinary skill in the art will recognize that the functions explained herein can be combined in alternate embodiments, performed by different tasks, performed in a different order, or omitted entirely without detracting from the spirit and scope of the present disclosure. Furthermore, it is to be understood that the term "including" or "comprising" or any variation thereof is intended to cover the case where the specified components are included or comprised, but also the case where additional components are included or comprised. The term "consisting of" or any variation thereof is intended to cover the case where the specified components are included or comprised, but not additional components. The term "consisting essentially of" or any variation thereof is intended to cover the case where the specified components are included or comprised, but not additional components other than those that do not materially change the basic and novel characteristics of the disclosed embodiments.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be changed, modified, replaced and varied in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A processing apparatus for curved hull plating of a ship, characterized in that: Including the compression roller (2), the drive roller (1) and the drive motor (3) connected with the drive roller (1), the top of the compression roller (2) is provided with a connecting seat (4), the top of the connecting seat (4) is provided with an electric telescopic rod (5), the electric telescopic rod (5) is arranged on the top plate (6), and the top plate (6) is arranged on the rack (7); The bottom of the top plate (6) is provided with a guide groove (10) on both sides, the guide groove (10) is connected with a baffle (11), and the baffle (11) is provided with a screw (12) connected with the guide groove (10); Two baffles (11) are provided with length-adjustable support assemblies, and the support assemblies are connected with the connecting seat (4).

2. The apparatus for processing curved hull plating of a ship according to claim 1, wherein: The support assembly comprises a support plate (13) connected with the guide groove (10), the bottom of the support plate (13) is connected with the baffle (11), the bottom of the support plate (13) is connected with a vertical rod (16) through a bearing, the bottom of the vertical rod (16) is provided with an upper plate (17), the upper plate (17) is connected with a lower plate (18), the upper plate (17) and the lower plate (18) are connected with a bolt (19), the bottom of the lower plate (18) is provided with a screw rod (20), the bottom of the screw rod (20) is connected with a hand wheel (22) through a plug block (21), the plug block (21) is inserted into the connecting seat (4), and the plug block (21) is provided with a bolt (23) connected with the connecting seat (4).

3. A device for processing curved panels of a ship according to claim 2, characterized in that: The rack (7) is provided with a control panel (8) and a controller (9), the control panel (8) is electrically connected with the controller (9), and the controller (9) is electrically connected with the drive motor (3) and the electric telescopic rod (5).

4. The apparatus for processing curved hull plating of claim 3, wherein: The top inner wall of the guide groove (10) is provided with a distance sensor (14) opposite to the support plate (13), and the outside of the top plate (6) is provided with a sound light alarm (15).

5. A device for processing curved panels of a ship according to claim 4, characterized in that: The distance sensor (14) is electrically connected with the controller (9), and the controller (9) is electrically connected with the sound light alarm (15).

6. The apparatus for processing curved hull plating of a ship according to claim 1, wherein: The top plate (6) is provided with a heat dissipation channel (24) communicated with the guide groove (10).

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