Pot body material forming device

By designing an automated kettle body material forming device, and adopting a feeding mechanism and an arc-shaped pusher, the safety hazards and heavy workload of manual material loading and unloading in the kettle body forming process have been solved, and safe and efficient automated production has been achieved.

CN224026325UActive Publication Date: 2026-03-24ZHAOQING FENGJIA ELECTRIC HEATING APPLIANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In the current kettle body forming process, workers need to manually load and unload materials, which poses safety hazards, involves a large amount of labor, and the forming equipment has a low degree of automation.

Method used

Design a device for forming kettle body material, which adopts a feeding mechanism and an arc-shaped push plate to realize automatic loading, unloading and unloading, and uses a servo motor and hydraulic cylinder to drive the mold for stamping and forming, reducing manual operation.

Benefits of technology

Ensure worker safety, reduce labor intensity, improve production efficiency and molding accuracy, and achieve automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of hot water kettle production, particularly relates to a kettle body material forming device, and aims to solve the problems that workers are exposed in a stamping range in the prior art, so that certain danger exists, and the labor amount is increased while the safety is not guaranteed as the kettle body is unloaded manually after being formed. According to the scheme, the device comprises a machine body, a mounting plate is slidably arranged in the machine body, an upper mold is fixedly arranged at the bottom of the mounting plate, a lower mold is fixedly arranged on the inner wall of the bottom of the machine body, and the upper mold is matched with the lower mold; the feeding mechanism is used for feeding and discharging kettle body materials, a worker only needs to place the cut materials on the top of a containing disc, feeding can be completed, so that the materials are prevented from being exposed in the punching range, the personal safety of the kettle bodies is guaranteed, meanwhile, after forming, the formed kettle bodies can be pushed by an arc-shaped push plate to be automatically unloaded, and the working efficiency is improved. Therefore, the corresponding labor amount is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kettle body material forming device belongs to the technical field of hot kettle production. BACKGROUND

[0002] In the production and manufacturing process of hot kettle, for the forming of kettle body, stretching is a common production and processing method, which relies on the directional pressure of stretching mechanical device on the pre-cut metal plate, in this process, the metal plate will extend according to the force direction, experience plastic deformation stage, until the accurate design specification hot kettle kettle body contour and size are molded, stretching processing is widely used in the production and manufacturing of hot kettle body, mainly because of its convenient operation, high processing precision;

[0003] The existing forming device, in addition to the automatic realization of the whole production process in large factories, most of the rest is through manual feeding by workers, at this time, the workers will be exposed to the range of stamping, there is certain danger, at the same time, the unloading of the kettle body after forming is also manual unloading, which increases the labor intensity without guaranteeing safety. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the existing technology, and puts forward a kettle body material forming device, which solves the problems of certain danger, manual unloading of kettle body after forming, and increased labor intensity without guaranteeing safety.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A kettle body material forming device, comprising a machine body, a mounting plate is slidably arranged in the machine body, an upper die is fixedly arranged at the bottom of the mounting plate, a lower die is fixedly arranged on the inner wall of the bottom of the machine body, and the upper die and the lower die are matched;

[0007] The feeding mechanism is used for feeding and discharging the kettle body material, and the feeding mechanism is arranged on one side of the machine body, the feeding mechanism comprises a rotating disc and a plurality of placing discs, a supporting column is fixedly arranged on one side of the machine body, an outer cylinder is fixedly arranged at the bottom of the rotating disc, and the outer cylinder is rotatably sleeved on the outer wall of the supporting column, sliding rods are fixedly arranged on both sides of the top of each placing disc, and the top ends of the sliding rods slide through the rotating disc, a placing groove is formed in the top of each placing disc, a through hole is formed in the bottom of each placing disc, and the through hole is communicated with the placing groove, a plurality of notches are formed in the outer wall of the rotating disc, and the plurality of placing discs are located below the plurality of notches respectively.

[0008] In a possible design, the plurality of placing discs are arranged in a ring shape at equal intervals.

[0009] In a possible design, the outer wall of the slide rod is sleeved with a tension spring, and the two ends of the tension spring are fixedly arranged at the bottom of the rotating disc and the top of the placing disc, respectively.

[0010] In a possible design, the feeding mechanism further comprises a plurality of arc-shaped push plates, the plurality of arc-shaped push plates are located directly above the plurality of placing discs, respectively, a plurality of fixed plates are fixedly arranged at the bottom of the rotating disc, the outer wall of each arc-shaped push plate is fixedly provided with a push rod, one end of the push rod is slidably penetrated through the fixed plate, the outer wall of the push rod is sleeved with a compression spring, and the two ends of the compression spring are fixedly arranged at the outer wall of the push rod and one side of the fixed plate, respectively.

[0011] In a possible design, the outer wall of the supporting column is fixedly sleeved with a bottom plate, the top of the bottom plate is fixedly provided with a connecting plate, the top end of the connecting plate is fixedly provided with an arc plate, and one end of each of the plurality of push rods is matched with the arc surface of the arc plate.

[0012] In a possible design, the top of the bottom plate is fixedly provided with a servo motor, the outer wall of the output shaft of the servo motor is fixedly sleeved with a driving gear, and the outer wall of the outer cylinder is fixedly sleeved with a from gear, and the driving gear is engaged with the from gear.

[0013] In a possible design, the inner wall of the top of the machine body is fixedly provided with a hydraulic cylinder, and the end of the telescopic shaft of the hydraulic cylinder is fixedly arranged at the top of the mounting plate.

[0014] In the application, in specific use, the material for cutting into a circular kettle body, such as a metal plate, is placed in the placing groove of the placing disc, the rotating disc is driven by the servo motor, the servo motor drives the driving gear to rotate, the driving gear drives the from gear to rotate, the from gear drives the outer cylinder to rotate, thereby driving the rotating disc to rotate, and the rotating disc stops when the material placed on the placing disc rotates to the upper side of the lower die. Then, the mounting plate fixedly provided with the upper die is driven by the hydraulic cylinder to move downward, the upper die will stamp the material, a certain pressure is applied to the material, thereby making the material extend along the direction of the pressure and produce corresponding plastic deformation, until the corresponding kettle body is obtained. When stamping, the placing disc for placing the material will be sleeved with the outer wall of the lower die and move downward together, and at this time, the tension spring will be stretched. Finally, when the upper die is reset, the placing disc and the formed kettle body will be reset by the tension spring, then the rotating disc is continuously driven to rotate, when the lower push rod rotates and touches the arc plate, the push rod will be extruded and displaced, the push rod drives the arc-shaped push plate to move, the arc-shaped push plate will push the kettle body out for unloading, then the staff only needs to place the material on the empty placing disc again.

[0015] The utility model discloses a kettle body material forming device, through a plurality of placing disc of feeding mechanism, can reach without staff exposure in the area of stamping, to this ensure its security, guarantee staff's personal safety as far as possible, and placing disc top placing groove can position material, to this ensure the accuracy of stamping makes,

[0016] The utility model discloses a kettle body material forming device, through a plurality of arc pusher plate of feeding mechanism, can reach when the kettle body stamping forming, its corresponding arc pusher plate will displace, to push it, to this realize the effect of unloading, need not manual take down, reduce the labor intensity,

[0017] The utility model discloses a kettle body material forming device, through a plurality of arc pusher plate of feeding mechanism, can reach when the kettle body stamping forming, its corresponding arc pusher plate will displace, to push it, to this realize the effect of unloading, need not manual take down, reduce the labor intensity, BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a main body structure schematic drawing of the kettle body material forming device of the utility model,

[0019] Figure 2 It is a rear view structure schematic drawing of the kettle body material forming device of the utility model,

[0020] Figure 3 It is a kettle body material forming device mould section structure schematic drawing of the utility model,

[0021] Figure 4 It is a three -dimensional structure schematic drawing of the feeding mechanism of the kettle body material forming device of the utility model,

[0022] Figure 5 It is the bottom structure schematic drawing of the feeding mechanism of the kettle body material forming device of the utility model,

[0023] Figure 6 It is the three -dimensional mechanism schematic drawing of the arc surface board of the kettle body material forming device of the utility model.

[0024] In the drawing: 1, machine body, 2, hydraulic cylinder, 3, upper die, 4, mounting plate, 5, carousel, 6, lower die, 7, notch, 8, tension spring, 9, placing groove, 10, placing disc, 11, through -hole, 12, arc pusher plate, 13, slide rod, 14, outer tube, 15, support column, 16, fixed plate, 17, push rod, 18, compression spring, 19, arc surface board, 20, connecting plate, 21, bottom plate, 22, servo motor, 23, driving gear, 24, driven gear. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.

[0026] Embodiment 1

[0027] With reference to Figures 1-3 A forming device, comprising: a body 1, an upper mold 3, a lower mold 6 and a feeding mechanism. The inside of the body 1 is slidably provided with a mounting plate 4, the bottom of the mounting plate 4 is fixedly provided with the upper mold 3, and the bottom inner wall of the body 1 is fixedly provided with the lower mold 6 matched with the upper mold 3. The feeding mechanism is arranged on one side of the body 1, which is used for realizing automatic feeding and discharging of the kettle material.

[0028] With reference to Figure 4 The feeding mechanism specifically comprises a rotating disc 5, a plurality of placing discs 10, a supporting column 15, an outer cylinder 14, a sliding rod 13, a tension spring 8, an arc-shaped push plate 12, a fixed plate 16, a push rod 17, a compression spring 18, an arc surface plate 19, a bottom plate 21, a connecting plate 20, a servo motor 22, a driving gear 23 and a driven gear 24. The body 1 is fixedly provided with the supporting column 15 on one side, and the bottom of the rotating disc 5 is fixedly provided with the outer cylinder 14, which is rotatably arranged on the outer wall of the supporting column 15. The top of each placing disc 10 is fixedly provided with the sliding rod 13 on both sides, and the top end of the sliding rod 13 is slidably penetrated through the rotating disc 5, so that the placing disc 10 can move up and down below the rotating disc 5. The top of the placing disc 10 is provided with a placing groove 9 for placing the kettle material, and the bottom is provided with a through hole 11 in communication with the placing groove 9. The outer wall of the rotating disc 5 is provided with a plurality of notches 7, and the plurality of placing discs 10 are located below the plurality of notches 7 respectively.

[0029] The plurality of placing discs 10 are arranged in a ring shape at equal intervals below the rotating disc 5, so as to uniformly distribute the kettle material. The outer wall of the sliding rod 13 is sleeved with the tension spring 8, and the two ends of the tension spring 8 are fixedly installed at the bottom of the rotating disc 5 and the top of the placing disc 10 respectively, which is used for automatically resetting the placing disc 10 when it is not subjected to external force.

[0030] Specifically, the circular-shaped kettle material, such as metal plate, is placed in the placing groove 9 of the placing disc 10, the driving rotary disc 5 is driven to rotate, and stops when the material placed on the placing disc 10 rotates to the upper side of the lower die 6, then the mounting plate 4 fixed with the upper die 3 is driven to move downward, the upper die 3 will stamp the material, by exerting a certain pressure, so as to make the material extend along the direction of the pressure and produce corresponding plastic deformation, until the corresponding kettle is obtained, when stamping, the placing disc 10 placing the material will be sleeved on the outer wall of the lower die 6 and move downward together, and at this time the tension spring 8 will be stretched, and finally when the upper die 3 is reset, the placing disc 10 and the formed kettle will be reset through the tension spring 8.

[0031] The application can be used in the field of hot kettle production, and can also be used in other fields applicable to the application.

[0032] Embodiment 2

[0033] Reference Figure 5 On the basis of embodiment 1, an improved kettle material forming device is applied to the field of hot kettle production, the feeding mechanism further comprises a plurality of arc-shaped push plates 12, each of which is located directly above each placing disc 10. The bottom of the rotary disc 5 is fixedly installed with a plurality of fixed plates 16, the outer wall of the arc-shaped push plate 12 is fixedly installed with a push rod 17, one end of the push rod 17 is slidably penetrated through the fixed plate 16. The outer wall of the push rod 17 is sleeved with a compression spring 18, the two ends of the compression spring 18 are fixedly installed on the outer wall of the push rod 17 and one side of the fixed plate 16 respectively, for keeping the arc-shaped push plate 12 in a certain position when not subjected to external force.

[0034] The outer wall of the supporting column 15 is fixedly sleeved with a bottom plate 21, the top of the bottom plate 21 is fixedly installed with a connecting plate 20, the top end of the connecting plate 20 is fixedly installed with an arc surface plate 19, one end of each of the plurality of push rods 17 is matched with the arc surface of the arc surface plate 19.

[0035] Specifically, when the stamping forming continues to drive the rotary disc 5 to rotate, the lower push rod 17 is rotated to touch the arc surface plate 19, and then is extruded to displace, the push rod 17 drives the arc-shaped push plate 12 to move, the arc-shaped push plate 12 will push the kettle out for unloading, then the staff only needs to place the material on the empty placing disc 10.

[0036] The top of the bottom plate 21 is fixedly installed with a servo motor 22, the output shaft of the servo motor 22 is fixedly sleeved with a driving gear 23, the outer wall of the outer cylinder 14 is fixedly sleeved with a driven gear 24 engaged with the driving gear 23. The driving gear 23 is driven to rotate by the servo motor 22, so as to drive the driven gear 24 and the rotary disc 5 to rotate.

[0037] Reference Figure 1The inner wall of the top of the body 1 is fixedly provided with a hydraulic cylinder 2, and the telescopic shaft end of the hydraulic cylinder 2 is fixedly provided on the top of the mounting plate 4, for driving the upper die 3 to move up and down, to realize the closing and opening of the lower die 6.

[0038] However, as known by those skilled in the art, the working principle and wiring method of the hydraulic cylinder 2 and the servo motor 22 are common, which belong to conventional means or common general knowledge, and will not be described here again, and those skilled in the art can make any selection according to the needs or convenience.

[0039] The above is only the preferred specific implementation of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A device for forming a kettle body material, characterized in that, include: The machine body (1) has an installation plate (4) slidably disposed inside the machine body (1), and an upper mold (3) is fixedly disposed at the bottom of the installation plate (4). A lower mold (6) is fixedly disposed on the bottom inner wall of the machine body (1), and the upper mold (3) and the lower mold (6) cooperate with each other. The feeding mechanism is used to feed the pot body material. The feeding mechanism is set on one side of the machine body (1). The feeding mechanism includes a turntable (5) and multiple placement trays (10). A support column (15) is fixedly set on one side of the machine body (1). An outer cylinder (14) is fixedly set at the bottom of the turntable (5), and the outer cylinder (14) is rotatably sleeved on the outer wall of the support column (15). Slide rods (13) are fixedly set on both sides of the top of the placement tray (10), and the top of the slide rod (13) slides through the turntable (5). A placement groove (9) is opened at the top of the placement tray (10). A through hole (11) is opened at the bottom of the placement tray (10), and the through hole (11) is connected to the placement groove (9). Multiple notches (7) are opened on the outer wall of the turntable (5), and multiple placement trays (10) are respectively located below multiple notches (7).

2. The apparatus for forming a kettle body material according to claim 1, characterized in that, The multiple placement trays (10) are arranged in a ring at equal intervals.

3. The apparatus for forming a kettle body material according to claim 2, characterized in that, The outer wall of the slide bar (13) is fitted with a tension spring (8), and the two ends of the tension spring (8) are respectively fixed at the bottom of the turntable (5) and the top of the placement plate (10).

4. The apparatus for forming a kettle body material according to claim 3, characterized in that, The feeding mechanism also includes multiple arc-shaped push plates (12), which are located directly above multiple placement trays (10). Multiple fixing plates (16) are fixedly installed at the bottom of the turntable (5). A push rod (17) is fixedly installed on the outer wall of the arc-shaped push plate (12), and one end of the push rod (17) slides through the fixing plate (16). A compression spring (18) is sleeved on the outer wall of the push rod (17), and the two ends of the compression spring (18) are fixedly installed on the outer wall of the push rod (17) and one side of the fixing plate (16).

5. The apparatus for forming a kettle body material according to claim 4, characterized in that, The outer wall of the support column (15) is fixedly fitted with a base plate (21), and a connecting plate (20) is fixedly installed on the top of the base plate (21). An arc panel (19) is fixedly installed on the top of the connecting plate (20), and one end of each of the push rods (17) is matched with the arc surface of the arc panel (19).

6. The apparatus for forming a kettle body material according to claim 5, characterized in that, A servo motor (22) is fixedly installed on the top of the base plate (21). A moving gear (23) is fixedly sleeved on the outer wall of the output shaft of the servo motor (22). A driven gear (24) is fixedly sleeved on the outer wall of the outer cylinder (14), and the moving gear (23) meshes with the driven gear (24).

7. The apparatus for forming a kettle body material according to claim 1, characterized in that, A hydraulic cylinder (2) is fixedly installed on the top inner wall of the machine body (1), and the end of the telescopic shaft of the hydraulic cylinder (2) is fixedly installed on the top of the mounting plate (4).