Automatic lens assembly line

Abstract

The utility model relates to the technical field of lens production equipment, in particular to an automatic lens assembly line which comprises a feeding unit, a single component assembly unit, a functional unit, a plurality of component units and a receiving unit which are connected in sequence. The single component assembling unit comprises a component assembling station, a movable material taking assembly is arranged on one side of the component assembling station, a component feeding disc is arranged below the material taking assembly, and a vacuum suction pen is arranged on the material taking assembly; the functional unit comprises a fourth visual detection assembly, and a dispensing assembly is arranged on one side of the fourth visual detection assembly. According to the automatic lens assembly line, automatic material taking and placing are achieved in lens assembly, manual repeated material turnover is not needed, and personnel configuration is effectively simplified.

Description

TECHNICAL FIELD

[0001] The utility model relates to lens production equipment technical field, especially relates to lens automatic assembly line.

BACKGROUND

[0002] Optical lens is composed of barrel, spacer, lens, mica sheet and many other parts. In the production process, each part needs to be assembled into the barrel in a specific order, and during assembly, it needs to go through a series of process operations such as pressing, detection, dispensing, UV curing, barrel marking, etc. so as to complete the assembly of a single lens.

[0003] At present, lens manufacturing mainly relies on manual method, that is, each part is assembled by manual method, and each operation in the assembly process is completed.

[0004] However, this production mode has many disadvantages: first, the production efficiency is low, which is difficult to meet the growing market demand; second, the labor intensity is large, and long-term high-intensity work is easy to cause worker fatigue, which further affects the production efficiency and product quality; third, the assembly precision of manual method is limited, which seriously affects the optical effect of the lens and cannot meet the high-standard production requirements of the lens.

UTILITY MODEL CONTENTS

[0005] In order to overcome the above problems, the utility model provides a lens automatic assembly line which can effectively solve the above problems.

[0006] The utility model provides a kind of technical scheme to solve the above technical problems: provide a kind of lens automatic assembly line, including feeding unit, single part assembly unit, functional unit, multiple component unit, receiving unit, the feeding unit, single part assembly unit, functional unit, multiple component unit, receiving unit are sequentially linked;The single part assembly unit includes part assembly station, the side of the part assembly station is provided with movable material taking assembly, and the material taking assembly is provided with part feeding tray below, and the material taking assembly is provided with vacuum suction pen on;The functional unit includes fourth visual detection component, and the fourth visual detection component side is provided with dispensing assembly;The multiple component unit includes second part assembly station, and the side of the second part assembly station is provided with movable second material taking assembly, and the second material taking assembly is provided with part feeding tray below, and the second material taking assembly is provided with vacuum suction pen on.

[0007] Preferably, the feeding unit includes a vibrating disc, the vibrating disc is provided with a feeding platform on one side, the feeding platform is provided with a carrying assembly on one side, and the carrying assembly is provided with a first visual detection component above.

[0008] Preferably, one side of the conveying assembly is provided with a laser marking assembly, one side of the laser marking assembly is provided with a second visual detection assembly, and one end of the conveying assembly is provided with a defective product buffering platform.

[0009] Preferably, a movable third visual detection assembly is further arranged above the component assembling station, and one side of the component assembling station is provided with a pressing assembly.

[0010] Preferably, one side of the dispensing assembly is provided with a UV curing assembly, and one side of the UV curing assembly is provided with a fifth visual detection assembly.

[0011] Preferably, one side of the fifth visual detection assembly is provided with a curing defective product collecting assembly, another side of the fifth visual detection assembly is provided with a self-curing assembly, and one side of the self-curing assembly is provided with a matching assembly reversing assembly.

[0012] Preferably, a movable sixth visual detection assembly is further arranged above the second component assembling station, one side of the second component assembling station is provided with a third component assembling station, one side of the third component assembling station is provided with a second pressing assembly, and one side of the second pressing assembly is provided with a fourth component assembling station.

[0013] Preferably, the material receiving unit comprises a material-to-be-received clamping jaw taking station, one side of the material-to-be-received clamping jaw taking station is provided with a material receiving assembly, and one side of the material receiving assembly is provided with a finished product receiving disc.

[0014] Compared with the prior art, the lens automatic assembly line realizes automatic lens assembly and material taking and placing, does not need manual repeated material turnover, effectively simplifies personnel allocation, can not only automatically execute assembly tasks, but also automatically removes defective products in the assembly process, greatly simplifies manual operation process, makes the production process more efficient and smooth, and comprehensively improves production efficiency, and the intelligent camera is adopted to detect products, and real-time and accurate monitoring of the whole life cycle and the whole production link of the products is realized. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a feeding unit structure diagram of the lens automatic assembly line of the utility model;

[0016] Figure 2 It is a single component assembling unit structure diagram of the lens automatic assembly line of the utility model;

[0017] Figure 3 It is a functional unit structure diagram of the lens automatic assembly line of the utility model;

[0018] Figure 4 It is a plurality of component unit structure diagram of the lens automatic assembly line of the utility model;

[0019] Figure 5 The utility model discloses a lens automatic assembly line's material receiving unit structure diagram.

CONCRETE IMPLEMENTATIONS

[0020] In order to make the utility model purposes, technical schemes and advantages more clearly, the following is in conjunction with the drawing and embodiment, and the utility model is further detailed.The specific embodiments described here are only for explaining the utility model, and are not used to limit the utility model.

[0021] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only for the relative position on the specified view, not the absolute position.

[0022] In addition, the description such as "first", "second" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or suggesting the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features with "first", "second" can be explicitly or implicitly included at least one feature. In the description of the utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0023] Please refer to Figures 1 to 5 The lens automatic assembly line of the utility model, including feeding unit, single part assembly unit, functional unit, multiple component unit, material receiving unit, the feeding unit, single part assembly unit, functional unit, multiple component unit, material receiving unit can be sequentially linked.

[0024] In addition, each unit can also be flexibly spliced according to actual product demand, so as to realize more reasonable configuration, and fully show the excellent flexibility and convenience of equipment.

[0025] The feeding unit includes a vibrating disc 1, one side of the vibrating disc 1 is provided with a feeding platform 2, one side of the feeding platform 2 is provided with a carrying assembly 3, and the upper side of the carrying assembly 3 is provided with a first visual detection assembly 4.

[0026] When working, the feeding unit carries out feeding action to the empty lens barrel to the feeding platform 2 through the vibrating disc 1, then sends to the carrying assembly 3 from the feeding platform 2, and then carries out pre-marking visual detection.

[0027] The side of the conveying assembly 3 is provided with a laser marking assembly 7, and the side of the laser marking assembly 7 is provided with a second visual inspection assembly 5. The empty lens barrel that has passed the visual inspection before marking is subjected to laser marking operation at the conveying assembly 3 and visual inspection. The qualified product enters the next unit. One end of the conveying assembly 3 is provided with a defective product buffer platform 6. The defective product after marking is placed in the defective product buffer platform 6 and does not enter the subsequent assembly.

[0028] The single component assembly unit comprises a component assembly station 8. The side of the component assembly station 8 is provided with a movable material taking assembly 10. The material taking assembly 10 is provided below with a component feeding tray, and the material taking assembly 10 is provided with a vacuum suction pen.

[0029] In operation, the empty lens barrel reaches the component assembly station 8. The material taking assembly 10 sucks the required assembly components to the component assembly station for assembly by the vacuum suction pen.

[0030] The component assembly station 8 is further provided above with a movable third visual inspection assembly 9. The side of the component assembly station 8 is provided with a pressing assembly 11. The assembled product is subjected to good product detection by the third visual inspection assembly 9, and then is conveyed to the pressing assembly 11 for pressing operation.

[0031] The functional unit comprises a fourth visual inspection assembly 12. The side of the fourth visual inspection assembly 12 is provided with a dispensing assembly 13. The pressed product is conveyed to the fourth visual inspection assembly 12 for post-pressing visual inspection, and then is conveyed to the dispensing assembly 13 for dispensing operation.

[0032] The side of the dispensing assembly 13 is provided with a UV curing assembly 14. The side of the UV curing assembly 14 is provided with a fifth visual inspection assembly 15. The product after dispensing enters the UV curing assembly 14 for curing, and then enters the fifth visual inspection assembly 15 for post-curing visual inspection.

[0033] The side of the fifth visual inspection assembly 15 is provided with a curing defective product collecting assembly 18. The other side of the fifth visual inspection assembly 15 is provided with a curing assembly 16. The defective product is collected by the curing defective product collecting assembly 18. After passing the detection, the product is subjected to the curing operation.

[0034] The side of the curing assembly 16 is provided with a matching assembly reverse assembly 17. The assembly is designed for two installed lenses.

[0035] The plurality of component units comprises a second component assembly station 19. The side of the second component assembly station 19 is provided with a movable second material taking assembly 20. The second material taking assembly 20 is provided below with a component feeding tray, and the second material taking assembly 20 is provided with a vacuum suction pen.

[0036] In operation, the cured product reaches the second component assembling station 19, and the second material taking component 20 takes the components needed for assembly by vacuum suction pen to the second component assembling station 19 for assembly.

[0037] The second component assembling station 19 is further provided with a movable sixth visual detection component 21 above, and a third component assembling station is arranged on one side of the second component assembling station 19, a second pressing component 22 is arranged on one side of the third component assembling station, and a fourth component assembling station is arranged on one side of the second pressing component 22.

[0038] In operation, the qualified product reaches the unit first through twice component assembling and detection actions, then is sent to the second pressing component 22 for pressing operation, and then is subjected to once component assembling and detection action again; according to the actual number of internal components of the lens product, it can be selected whether to continue to connect the functional unit and the plurality of component units.

[0039] The material receiving unit comprises a material receiving gripper taking position, and the material receiving gripper taking position is provided with a material receiving component 24 on one side, and the material receiving component 24 is provided with a finished product material receiving tray 25 on one side.

[0040] In operation, the qualified lens reaches the material receiving gripper taking position, and is carried to the finished product material bin 25 by the material receiving component 24. Thus, the lens assembly is completed.

[0041] The detection component can adopt an intelligent camera.

[0042] The lens automatic assembly line of the utility model runs smoothly and continuously in a coherent manner, and significantly improves the production efficiency. The multi-section module connection structure is used, and a multi-station visual detection system is simultaneously provided, so that the quality condition of the lens can be monitored in real time, and it is judged whether it is qualified. In the assembly link, the plurality of assembly stations complete the assembly operation by means of the linear module driven suction pen. This design can effectively avoid the pressure injury to the components in the assembly process, ensures the efficient operation of the equipment, and guarantees excellent assembly effect.

[0043] Compared with the prior art, the lens automatic assembly line of the utility model realizes automatic lens assembly and material taking and placing, does not need manual repeated material turnover, effectively simplifies personnel allocation, can not only automatically execute the assembly task, but also automatically removes defective products in the assembly process, greatly simplifies the manual operation process, makes the production process more efficient and smooth, and comprehensively improves the production efficiency; and the intelligent camera is used for detecting the product, and real-time and accurate monitoring of the whole life cycle and the whole production link of the product is efficiently realized.

[0044] The above merely describes preferred embodiments of the present application, and is not intended to limit the patent scope of the present application, and any modification, equivalent replacement and improvement within the concept of the present application shall be included in the patent protection scope of the present application.

Claims

1. An automated lens assembly line, characterized by, Including feeding unit, single parts assembly unit, functional unit, multiple component units, material receiving unit, the feeding unit, single parts assembly unit, functional unit, multiple component units, material receiving unit are connected in turn; The single parts assembly unit includes a parts assembly station, one side of the parts assembly station is provided with a movable material taking assembly, a parts feeding tray is arranged below the material taking assembly, and a vacuum suction pen is arranged on the material taking assembly; The functional unit includes a fourth visual detection assembly, and the fourth visual detection assembly is provided with a glue dispensing assembly on one side; The multiple component units include a second parts assembly station, one side of the second parts assembly station is provided with a movable second material taking assembly, a parts feeding tray is arranged below the second material taking assembly, and a vacuum suction pen is arranged on the second material taking assembly.

2. The lens automated assembly line of claim 1, wherein, The feeding unit includes a vibrating disc, one side of the vibrating disc is provided with a feeding platform, one side of the feeding platform is provided with a carrying assembly, and a first visual detection assembly is arranged above the carrying assembly.

3. The lens automation assembly line of claim 2, wherein, One side of the carrying assembly is provided with a laser marking assembly, one side of the laser marking assembly is provided with a second visual detection assembly, and one end of the carrying assembly is provided with a defective product buffer platform.

4. The lens automation assembly line of claim 1, wherein, A movable third visual detection assembly is further arranged above the parts assembly station, and a pressing assembly is arranged on one side of the parts assembly station.

5. The lens automation assembly line of claim 1, wherein, One side of the glue dispensing assembly is provided with a UV curing assembly, one side of the UV curing assembly is provided with a fifth visual detection assembly.

6. The lens automation assembly line of claim 5, wherein, One side of the fifth visual detection assembly is provided with a curing defective product collecting assembly, the other side of the fifth visual detection assembly is provided with a curing assembly, and one side of the curing assembly is provided with a matching assembly reverse assembly.

7. The lens automation assembly line of claim 1, wherein, A movable sixth visual detection assembly is further arranged above the second parts assembly station, a third parts assembly station is arranged on one side of the second parts assembly station, a second pressing assembly is arranged on one side of the third parts assembly station, and a fourth parts assembly station is arranged on one side of the second pressing assembly.

8. The lens automation assembly line of claim 1, wherein, The material receiving unit includes a material receiving clamp taking station, one side of the material receiving clamp taking station is provided with a material receiving assembly, and one side of the material receiving assembly is provided with a finished product receiving tray.

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