Deburring device for oil pump controller shell production
By integrating feeding, deburring, and waste collection into one device, the problem of low burr removal efficiency of oil pump controller housing has been solved, realizing high-efficiency production and automated collection and reuse of burrs, thereby improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-24
AI Technical Summary
In the existing technology, the burr removal efficiency of the oil pump controller housing is low, and the burr debris cannot be effectively collected, resulting in cleaning difficulties and failing to meet production requirements.
Design a device that integrates feeding, deburring, and waste collection. It adopts a horizontal linear drive mechanism and a horizontal rotary drive mechanism in coordination. The continuous and uninterrupted removal of burrs is achieved through a rotating feeding frame and a deburring mechanism, and the automatic collection of burrs is achieved through an inclined slide plate and a burr collection mechanism.
It improves the production efficiency of oil pump controller housing, reduces labor intensity, realizes automated collection and reuse of burrs, and reduces raw material procurement costs.
Smart Images
Figure CN224027201U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to oil pump controller production technical field, especially relate to a deburring device for oil pump controller shell production. BACKGROUND
[0002] Oil pump controllers are commonly used in automobiles to manage the operation of oil pumps, ensuring proper oil pressure and flow, thereby protecting the engine or other mechanical components. The shell, as the physical structure of the controller, needs to have certain mechanical strength, environmental resistance (such as oil resistance, temperature resistance, dust and water resistance), and electromagnetic shielding performance.
[0003] The shell of the oil pump controller is manufactured using an injection molding process. During production, the surface of the shell may produce many small protruding or sharp plastic pieces. These small pieces of plastic are burrs on the oil pump controller shell, affecting the product's sealing and appearance. In the prior art, the traditional method for removing burrs at the port or parting line of the plastic shell is by hand-held deburring. However, this method has the following disadvantages: it is risky, the hand-held deburring method is inefficient, and it cannot meet the production requirements. Moreover, the traditional deburring device cannot collect burr debris, making cleaning difficult. SUMMARY
[0004] The utility model aims at providing a deburring device for oil pump controller shell production, which integrates feeding, deburring, and waste collection, enabling continuous and uninterrupted deburring work and effectively improving production efficiency.
[0005] The utility model achieves the above-mentioned purpose in the following way: a deburring device for oil pump controller shell production, including a rack between the feeding manipulator and the discharging manipulator, characterized in that a horizontal linear drive mechanism and a horizontal rotary drive mechanism are arranged on the rack, a deburring mechanism is arranged at the output end of the horizontal linear drive mechanism, a rotary feeding rack is arranged at the output end of the horizontal rotary drive mechanism, a plurality of oil pump controller shells are arranged on the rotary feeding rack, an inclined slide plate is arranged below the deburring mechanism in the rack, the highest part of the inclined slide plate is below the rotary feeding rack, and a movable burr collection mechanism is arranged corresponding to the lowest part of the inclined slide plate.
[0006] The utility model discloses a horizontal linear drive mechanism drives the burring mechanism to move linearly in horizontal direction, can adjust the interval between the burring mechanism and the rotary feeding frame, guarantees the accuracy of burring, and the feeding manipulator places the oil pump controller shell on the rotary feeding frame in turn, and the horizontal rotary drive mechanism drives the rotary feeding frame to rotate intermittently, and the rotary feeding frame drives the oil pump controller shell to pass the front of the burring mechanism and contact the burring mechanism in the rotating process, thereby completing the removal work of the oil pump controller shell burr, and the burr separated from the shell falls into the inclined slide plate, and finally rolls into the burr collection mechanism along the inclined slide plate, and the feeding manipulator takes down the processed oil pump controller shell from the rotary feeding frame when the rotary feeding frame is in the static state, and the feeding manipulator synchronously places the oil pump controller shell to be processed on the rotary feeding frame, to realize the uninterrupted burr operation. Compared with the prior art, the utility model has the advantages of high automation degree and low labor intensity, and the rotary feeding frame is arranged between the feeding manipulator and the discharging manipulator, and forms the feeding chain and the discharging chain of the oil pump controller shell, so that the various mechanisms in the burr removal device work continuously, thereby improving the production efficiency, and the waste burr is collected in the burr collection mechanism, so as to avoid mixing into the qualified products or environmental pollution, and the plastic burr of a certain quality can be crushed and granulated again and used for low-precision injection molding parts, thereby reducing the raw material procurement cost.
[0007] As a further improvement of the utility model, two L-shaped material blocking plates are arranged on the upper part of the inclined slide plate, and the two material blocking plates are located between the burring mechanism and the rotary feeding frame.
[0008] As a further improvement of the utility model, the burring mechanism comprises a horizontally linearly movable mounting seat, a burring tool is arranged on the side of the mounting seat facing the rotary feeding frame, a sliding block is arranged on the front side of the mounting seat, the sliding block is slidably connected with a linear guide rail, the linear guide rail is horizontally arranged on a mounting frame, and the mounting frame is arranged on a rack.
[0009] As a further improvement of the utility model, the burring tool is a vertically arranged burring brush or a vertically arranged burring knife.
[0010] As a further improvement of the utility model, the horizontal linear drive mechanism comprises a horizontal cylinder, the cylinder body of the horizontal cylinder is vertically arranged with a first vertical plate and a second vertical plate, the bottom of the first vertical plate and the second vertical plate is fixedly connected with the rack, and the piston rod end of the horizontal cylinder is fixedly connected with the burring mechanism.
[0011] As a further improvement of the utility model, the rotating feeding frame comprises a rotating disc, N vertical columns are arranged on the rotating disc in a ring shape and at equal intervals, a sliding groove is formed on the outward side of the vertical column along the height direction of the vertical column, a plurality of sliding seats capable of moving up and down along the length direction of the sliding groove are arranged in the sliding groove, a positioning jig matched with the inner cavity of the oil pump controller shell is detachably arranged on the outward side of the sliding seat, the sliding seat is locked on the vertical column through the locking assembly, and the rotating angle of the rotating disc each time is 360° / N.
[0012] As a further improvement of the utility model, a plurality of support mechanisms arranged in a ring shape are arranged between the rotating disc and the rack, the support mechanism comprises a support roller, the support roller is rotatably arranged on a support seat, the bottom of the support seat is fixedly connected with the rack, and the outer periphery of the support roller is rotatably connected with the lower side of the rotating disc.
[0013] As a further improvement of the utility model, the horizontal rotary driving mechanism comprises a driving motor, a cam divider is arranged at the output end of the driving motor, the output end of the cam divider is coaxially arranged with the rotating feeding frame, and the driving motor and the cam divider are connected with the rack through a support.
[0014] As a further improvement of the utility model, the burr collecting mechanism comprises a material collecting barrel with an opening at the top, and four universal wheels arranged in a rectangular shape are arranged at the bottom of the material collecting barrel.
[0015] As a further improvement of the utility model, the rack comprises a cabinet and a plate frame arranged on the front side and the rear side of the inclined sliding plate, and the cabinet and the plate frame are connected through a plurality of support beams. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view of the utility model.
[0017] Figure 2 It is a top view of the utility model.
[0018] Figure 3 It is a front view of the horizontal rotary driving mechanism and the rotating feeding frame of the utility model.
[0019] Figure 4 It is a side view of the horizontal rotary driving mechanism and the rotating feeding frame of the utility model.
[0020] Figure 5 It is a sectional view of the locking assembly of the utility model.
[0021] Wherein, 1 feeding manipulator, 2 discharging manipulator, 3 rack, 301 cabinet, 302 plate rack, 4 horizontal linear drive mechanism, 401 horizontal cylinder, 402 vertical plate one, 403 vertical plate two, 5 horizontal rotary drive mechanism, 501 drive motor, 502 cam divider, 503 support, 6 burr mechanism, 601 mounting seat, 602 deburring tool, 7 rotary feeding rack, 701 rotary disc, 702 column, 703 sliding groove, 704 sliding seat, 705 positioning jig, 706 locking assembly, 706a locking block, 706b locking bolt, 706c mounting hole, 706d threaded hole, 8 inclined sliding plate, 9 burr collection mechanism, 901 material collecting bucket, 902 universal wheel, 10 material blocking plate, 11 material guiding plate, 12 sliding block, 13 linear guide rail, 14 mounting rack, 15 supporting mechanism, 1501 supporting roller, 1502 supporting seat. DETAILED DESCRIPTION
[0022] As Figures 1-2 shown, it is a deburring device for oil pump controller shell production, which comprises a rack 3 between the feeding manipulator 1 and the discharging manipulator 2, a horizontal linear drive mechanism 4 and a horizontal rotary drive mechanism 5 are arranged on the rack 3, a deburring mechanism 6 is arranged at the output end of the horizontal linear drive mechanism 4, a rotary feeding rack 7 is arranged at the output end of the horizontal rotary drive mechanism 5, and a plurality of oil pump controller shells are arranged on the rotary feeding rack 7; an inclined sliding plate 8 is arranged below the deburring mechanism 6 in the rack 3, the highest part of the inclined sliding plate 8 is below the rotary feeding rack 7, a movable burr collection mechanism 9 is arranged corresponding to the lowest part of the inclined sliding plate 8, two L-shaped material blocking plates 10 are arranged on the upper part of the inclined sliding plate 8, the two material blocking plates 10 are located between the deburring mechanism 6 and the rotary feeding rack 7, which can prevent waste burrs from entering the working area of personnel, and two material guiding plates 11 are arranged on the lower part of the inclined sliding plate 8, which are symmetrically distributed, which can ensure that the waste burrs fall into the burr collection mechanism 9 smoothly.
[0023] The deburring mechanism 6 comprises a mounting seat 601 which can move horizontally and linearly, the deburring tool 602 is arranged on the side of the mounting seat 601 facing the rotary feeding rack 7, the sliding block 12 is arranged on the front side of the mounting seat 601, the sliding block 12 is slidably connected with the linear guide rail 13, the linear guide rail 13 is horizontally arranged on the mounting rack 14, and the mounting rack 14 is arranged on the rack 3; the horizontal linear drive mechanism 4 comprises a horizontal cylinder 401, the cylinder body of the horizontal cylinder 401 is vertically arranged with the vertical plate one 402 and the vertical plate two 403 respectively, the bottom of the vertical plate one 402 and the vertical plate two 403 are fixedly connected with the rack 3, and the end of the piston rod of the horizontal cylinder 401 is fixedly connected with the mounting seat 601.
[0024] The deburring tool 602 can be selected according to the type of burr. If the burr is a thin and soft burr left after injection or processing, a vertically arranged nylon brush can be selected as the deburring tool 602 to remove the burr while avoiding scratching the surface of the shell. If the burr is a hard or large burr, a vertically arranged deburring knife can be selected as the deburring tool 602.
[0025] The rotating feeding frame 7 comprises a rotating disc 701, six vertical columns 702 are arranged on the rotating disc 701 in a ring shape and at equal intervals, a sliding groove 703 is formed in the height direction of the outer side of the vertical column 702, four sliding seats 704 are arranged in the sliding groove 703 and can move up and down along the length direction, a positioning jig 705 is detachably arranged on the outer side of the sliding seat 704 and is matched with the inner cavity of the oil pump controller shell, the sliding seat 704 is locked on the vertical column 702 through a locking assembly 706, and the rotating angle of the rotating disc 701 is 60° each time. The locking assembly 706 comprises a locking block 706a and two locking bolts 706b, the locking block 706a is arranged in the sliding groove 703, the two locking bolts 706b integrally connect the sliding seat 704 and the locking block 706a with the vertical column 702, and mounting holes 706c and threaded holes 706d are respectively formed in the sliding seat 704 and the locking block 706a and correspond to the locking bolts 706b; the horizontal rotary driving mechanism 5 comprises a driving motor 501, a cam divider 502 is arranged at the output end of the driving motor 501, the output end of the cam divider 502 is coaxially arranged with the rotating disc 701, and the driving motor 501 and the cam divider 502 are connected with the rack 3 through a support 503; four support mechanisms 15 are arranged between the rotating disc 701 and the rack 3 in a ring shape, the support mechanism 15 comprises a support roller 1501, the support roller 1501 is rotatably arranged on a support seat 1502, the bottom of the support seat 1502 is fixedly connected with the rack 3, and the outer periphery of the support roller 1501 is rollingly connected with the lower side of the rotating disc 701.
[0026] The burr collecting mechanism 9 comprises an open-top collecting barrel 901, and four universal wheels 902 are arranged at the bottom of the collecting barrel 901 in a rectangular shape; the rack 3 comprises a cabinet 301 and a plate frame 302 arranged on the front and rear sides of the inclined sliding plate 8, and the cabinet 301 and the plate frame 302 are connected through two support beams.
[0027] The four-point annular supporting roller 1501 forms a closed frame, can uniformly disperse the load on the rotating disc 701 to multiple supporting points, significantly improves the overall rigidity between the rotating disc 701 and the rack 3, reduces vibration or deviation in the rotating process, and ensures the stability and positioning accuracy of the rotating disc 701; the positioning jigs 705 on the single stand column 702 are all in the same vertical direction, facilitating the burring tool to perform batch burring removal work on the oil pump controller shell, and ensuring the consistency of the product; the sliding seat 704 is slidably connected with the stand column 702, the number of the positioning jigs 705 and the spacing between two adjacent positioning jigs 705 can be adjusted as required, so as to meet the positioning requirements of oil pump controller shells of different sizes, and the utility value is high.
[0028] The utility model is not limited to the above-mentioned embodiment, on the basis of the technical scheme disclosed in the utility model, the technical personnel in the art can make some replacement and deformation to some technical features in it according to the disclosed technical content without creative labor, and these replacement and deformation are all within the protection scope of the utility model.
Claims
1. A deburring device for producing oil pump controller housings, comprising a frame located between a loading robot and a unloading robot, characterized in that, The frame is equipped with a horizontal linear drive mechanism and a horizontal rotary drive mechanism. The output end of the horizontal linear drive mechanism is equipped with a deburring mechanism, and the output end of the horizontal rotary drive mechanism is equipped with a rotary feeder. The rotary feeder is equipped with several oil pump controller housings. Inside the frame, a tilting slide is provided below the deburring mechanism. The highest point of the tilting slide is located below the rotary feeder, and a movable burr collection mechanism is provided at the lowest point of the tilting slide.
2. The deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The upper part of the inclined slide plate is provided with two L-shaped baffles that are distributed opposite each other. The two baffles are located between the deburring mechanism and the rotary feeding frame. The lower part of the inclined slide plate is provided with two feed plates that are symmetrically distributed.
3. The deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The deburring mechanism includes a mounting base that can move horizontally and linearly. A deburring tool is provided on the side of the mounting base facing the rotating feeder. A slider is provided on the front side of the mounting base. The slider is slidably connected to a linear guide rail. The linear guide rail is horizontally mounted on the mounting frame. The mounting frame is mounted on the machine frame.
4. The deburring device for producing an oil pump controller housing according to claim 3, characterized in that, The deburring tool is a vertically arranged deburring brush or a vertically arranged deburring knife.
5. A deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The horizontal linear drive mechanism includes a horizontal cylinder. The cylinder body of the horizontal cylinder is perpendicular to the first vertical plate and the second vertical plate, respectively. The bottom of the first vertical plate and the second vertical plate are fixedly connected to the frame. The piston rod end of the horizontal cylinder is fixedly connected to the deburring mechanism.
6. The deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The rotary feeder includes a rotary disk with N columns evenly spaced in a ring on the rotary disk. A groove is formed on the outward side of each column along its height direction. Several slide blocks that can move up and down along their length direction are arranged in the groove. A positioning fixture adapted to the inner cavity of the oil pump controller housing is detachably provided on the outward side of each slide block. The slide blocks are locked to the columns by a locking assembly. The rotary disk rotates 360° / N each time.
7. A deburring device for producing an oil pump controller housing according to claim 6, characterized in that, A number of support mechanisms arranged in a ring are provided between the rotating disk and the frame. Each support mechanism includes a support roller, which is rotatably mounted on a support base. The bottom of the support base is fixedly connected to the frame, and the outer circumference of the support roller is rolledly connected to the lower side of the rotating disk.
8. The deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The horizontal rotary drive mechanism includes a drive motor, and a cam divider is provided at the output end of the drive motor. The output end of the cam divider is coaxially arranged with the rotary feeder. The drive motor and the cam divider are connected to the frame through a bracket.
9. A deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The burr collection mechanism includes a collection bucket with an open top, and four rectangular casters are provided at the bottom of the collection bucket.
10. A deburring device for producing an oil pump controller housing according to claim 1, characterized in that, The rack includes cabinets and plate frames arranged on the front and rear sides of the inclined slide, and the cabinets and plate frames are connected by several support beams.