Dust collection device for aluminum foil slitting
By designing a dust collection device with multiple dust collection heads and filter layers separating the cylinder cavity on the aluminum foil slitting machine, the problems of large dust collection range and poor separation effect are solved, achieving efficient separation of dust and liquid sol and improving the recycling efficiency of aluminum materials.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-24
AI Technical Summary
The existing aluminum foil slitting machine's dust collection device has an excessively large suction range, resulting in poor performance and an inability to effectively separate metal particles and liquid sols, thus affecting the aluminum recycling efficiency.
A dust collection device for aluminum foil slitting was designed, comprising a dust collection head, a dust collection box, a filter, and a suction pump. Multiple dust collection heads are positioned between the aluminum foil slitting roller and the bottom roller, and the filter layer in the manifold box separates the cylinder cavity to achieve separation of dust and liquid sol. The device also performs efficient dust collection through a retractable guide tube.
It improves dust collection efficiency, prevents dust hazards, achieves automatic separation of dust and liquid sol, and enhances the recycling efficiency of aluminum materials.
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Figure CN224027810U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum foil processing dust removal technical field especially is concerned with a kind of dust extraction for aluminum foil slitting. BACKGROUND
[0002] It is known that aluminum foil slitting refers to the aluminum foil with certain width produced by slitting machine is divided into multiple strips by longitudinal cutting, the bottom roller and the slitting roller play a direct slitting role, the slitting roller body is provided with multiple circular blades spaced from each other according to the slitting pitch, the bottom roller is used to convey the expanded aluminum foil, and serves as a supporting roller for the slitting roller to provide counter pressure, ensuring the stability of the aluminum foil during cutting, avoiding deformation or slipping, and also buffering the impact of the blade and protecting the blade edge, and in order to ensure the synchronous rotation of the bottom roller and the slitting roller, the corresponding end also has intermeshing gears.
[0003] During the aluminum foil slitting process, fine aluminum particles, aluminum oxide powder and other substances may be generated by the friction or cutting of mechanical tools with the aluminum foil, and the engagement and rotation between the end gears may also generate lubricant, coolant or cleaning agent aerosol or particle residues, which may cause serious harm when scattered into the environment, so dust extraction must be performed; the Chinese utility model patent with publication number CN203875951U discloses a dust extraction device for aluminum foil slitting machine, which uses a whole dust extraction cover to extract dust from the slitting machine, but has defects that the dust extraction range is too large, the effect is not good, and metal particles and liquid sol are sucked together, which is not conducive to the recovery of aluminum materials in the later stage. UTILITY MODEL CONTENT
[0004] In order to overcome the deficiencies in the background art and solve the existing technical problems, the utility model discloses a dust extraction device for aluminum foil slitting, which can distinguish dust and improve the dust extraction effect.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0006] A dust extraction device for aluminum foil slitting includes a dust extraction head and a dust collection box, the air outlet of the dust collection box is connected with a filter and a suction pump in sequence, the tail end of the dust extraction head is in communication with the air inlet of the dust collection box, the head end of the dust extraction head is above the aluminum foil slitting roller and the bottom roller, the roller body of the slitting roller is coaxially installed with multiple circular blades arranged at intervals, one end of the slitting roller is coaxially fixed with a driving gear; the dust extraction device further includes a flow tube box erected side by side above one side of the slitting roller, the flow tube box is divided into a first tube cavity and a second tube cavity close to the driving gear by a filter layer, the first tube cavity is in communication with the air inlet of the dust collection box; a dust extraction head is arranged above the driving gear and each circular blade, the dust extraction head corresponding to the circular blade is in communication with the first tube cavity through a first flow guide pipe, and the dust extraction head corresponding to the driving gear is in communication with the second tube cavity through a second flow guide pipe.
[0007] Further, the end of the collecting cylinder box close to the driving gear is detachably inserted with an end cover for blocking the second cylinder cavity.
[0008] Further, a particle receiving groove is arranged below the slitting roller.
[0009] Further, a slide rail along the axial direction of the slitting roller is arranged on the top surface of the side groove wall of the particle receiving groove, a sliding block capable of moving and positioning along the slide rail is arranged on the slide rail, a particle suction hose is fixedly connected to the sliding block, one end of the particle suction hose corresponds to the groove cavity of the particle receiving groove, and the other end of the particle suction hose is correspondingly communicated with the collecting cylinder box.
[0010] Further, the first and second flow guide pipes are both telescopic corrugated hoses.
[0011] Further, a support rod is arranged above the bottom roller, and a plug ring adapted to the corrugated hose is fixedly inserted to the rod body of the support rod.
[0012] Further, the communication positions of the first and second flow guide pipes with the collecting cylinder box are both located on the upper cylinder wall of the collecting cylinder box, the end of the first cylinder cavity away from the driving gear is correspondingly communicated with the air inlet of the dust collecting box through a vertical pipe, and the ports of the first and second flow guide pipes communicated with the collecting cylinder box are both closer to the vertical pipe than the other ports.
[0013] Further, the filter layer is an activated carbon layer or a glass fiber composite filter paper layer.
[0014] By adopting the technical scheme, the dust suction device has the following beneficial effects:
[0015] The dust suction device for aluminum foil slitting can miniaturize a traditional large dust suction head, and multiple ports corresponding to cutting positions and gear meshing positions are arranged, dust and dirt at the positions can be sucked in a targeted manner, so that missing is prevented, dust suction effect is greatly improved, and dust harm is reduced; the collecting cylinder box with the filter layer separating the cylinder cavities can automatically separate metal particles and liquid sol from dust and dirt sucked into the collecting cylinder box by using one suction pump, and efficiency of recycling aluminum material in the later stage is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is an embodiment structure schematic view of the utility model;
[0017] Figure 2 is Figure 1 a top view structure schematic view.
[0018] In the figure: 1, the flow cylinder box; 2, the end cover; 3, the support rod; 4, the first flow guide pipe; 5, the ring; 6, the dust collection head; 7, the bottom roller; 8, the slitting roller; 9, the round blade; 10, the particle receiving groove; 11, the slide rail; 12, the sliding block; 13, the dust collection box; 14, the filter; 15, the suction pump; 16, the vertical pipe; 17, the particle suction hose; 18, the second flow guide pipe; 19, the drive gear; 20, the filter layer. DETAILED DESCRIPTION
[0019] The technical scheme of the utility model will be described below in combination with the drawings of the utility model embodiments. In the description, it should be understood that if the terms "upper", "lower", "front", "rear", "left", "right" and the like indicate the orientation or positional relationship, it is only corresponding to the drawings of the utility model, and is for the convenience of describing the utility model, not indicating or implying that the indicated device or element must have a specific orientation. Embodiment one:
[0020] In combination with the drawings Figures 1-2 The dust collection device for aluminum foil slitting includes a dust collection head 6 and a dust collection box 13. The air outlet of the dust collection box 13 is sequentially connected with a filter 14 and a suction pump 15. The tail end of the dust collection head 6 is in communication with the air inlet of the dust collection box 13. The head end of the dust collection head 6 is located above the aluminum foil slitting roller 8 and the bottom roller 7. A plurality of spaced round blades 9 are coaxially installed on the roller body of the slitting roller 8. A drive gear 19 is coaxially fixed to one end of the slitting roller 8. The dust collection box 13 is vacuumized through the suction pump 15 across the filter 14, so that the dust collection head 6 connected with the dust collection box 13 also generates negative pressure. Dust can enter the dust collection box 13 from the dust collection head 6 for collection. The above suction and dust collection assembly is the existing structure, which will not be described in detail.
[0021] The dust collection device further includes a flow cylinder box 1 arranged side by side above one side of the slitting roller 8. Since the slitting roller 8 and the bottom roller 7 are rotatably installed between two machine frames, the flow cylinder box 1 can also be fixed to the side machine frame through the support frame. The flow cylinder box 1 is divided into a first cylinder cavity and a second cylinder cavity close to the drive gear 19 by a filter layer 20. Specifically, the filter layer 20 is filled or fixed at the middle position of the flow cylinder box 1. The filter layer 20 mainly ensures air permeability while preventing aerosols and liquid particles such as lubricants, coolants or cleaning agents from passing through. It can usually be an activated carbon layer or a glass fiber composite filter paper layer. The first cylinder cavity is in communication with the air inlet of the dust collection box 13, so that the powder particles directly sucked into the first cylinder cavity can enter the dust collection box 13 for collection. According to the need, the end of the flow cylinder box 1 close to the drive gear 19 can be detachably plugged with an end cover 2 for plugging the second cylinder cavity. The dust that cannot pass through the filter layer 20 into the second cylinder cavity is collected in the second cylinder cavity. In order to prevent the filter layer 20 from being blocked, the end cover 2 needs to be opened for cleaning and maintenance.
[0022] The dust suction head 6 corresponding to the driving gear 19 and each circular blade 9 is small in size and in the shape of a tube or a cover, and is arranged close to the position requiring dust suction; the dust suction head 6 corresponding to the circular blade 9 is communicated with the first cylinder cavity through the first flow guide pipe 4, and the dust suction head 6 corresponding to the driving gear 19 is communicated with the second cylinder cavity through the second flow guide pipe 18; according to requirements, the first flow guide pipe 4 and the second flow guide pipe 18 are designed as flexible corrugated pipes, which are convenient for installation and adjustment; in addition, the support rod 3 is arranged above the bottom roller 7 and can also be fixed on the side frame; the rod body of the support rod 3 is fixed with a plug ring 5 which is adapted to the plug-in connection of the corrugated pipe and is used for fixing the height of the dust suction head 6; the plug ring 5 can also be designed as a clamp, so as to facilitate the disassembly, adjustment and plug-in height adjustment of the corrugated pipe.
[0023] According to requirements, the communication positions of the first flow guide pipe 4 and the second flow guide pipe 18 with the converging cylinder box 1 are located at the upper cylinder wall of the converging cylinder box 1, so as to prevent the dust and dirt in the converging cylinder box 1 from flowing back when the suction is stopped; the end of the first cylinder cavity away from the driving gear 19 is communicated with the air inlet of the dust collecting box 13 through the vertical pipe 16, so as to facilitate the falling of the particles in the first cylinder cavity into the dust collecting box 13; the ports of the first flow guide pipe 4 and the second flow guide pipe 18 communicating with the converging cylinder box 1 are closer to the vertical pipe 16 than the other ports, as shown in the accompanying drawings, so that the inclination direction of the first flow guide pipe 4 and the second flow guide pipe 18 is kept in the overall suction direction, avoiding the occurrence of turbulence and ensuring smooth suction. Figure 2
[0024] The dust suction device for aluminum foil slitting is implemented, when the suction pump 15 is started to perform dust suction, the first cylinder cavity and the second cylinder cavity in the converging cylinder box 1 will form negative pressure due to air flow, the dust suction head 6 corresponding to the driving gear 19 can suck the liquid sol produced during slitting into the second flow guide pipe 18 and store it in the second cylinder cavity, and the dust suction head 6 corresponding to each circular blade 9 can suck the aluminum material particles produced into the first flow guide pipe 4 and collect them in the dust collecting box 13, so that the entire dust suction effect is greatly improved, different dust and dirt can be distinguished, and the efficiency of aluminum material recovery in the later stage is improved. Embodiment two:
[0025] On the basis of the embodiment one, the lower part of the slitting roller 8 is provided with a particle receiving groove 10, and the small part of particles not sucked away will also settle in the particle receiving groove 10; according to the requirement, the top surface of the side groove wall of the particle receiving groove 10 is provided with a sliding rail 11 along the axial direction of the slitting roller 8, the sliding rail 11 is provided with a sliding block 12 capable of moving and positioning along the sliding rail 11, the sliding block 12 can be moved and positioned by a telescopic cylinder or a screw nut assembly controlled by a motor, the sliding block 12 is fixedly connected with a particle suction hose 17, one end of the particle suction hose 17 corresponds to the groove cavity of the particle receiving groove 10, the other end of the particle suction hose 17 is communicated with the collecting cylinder box 1, when the particle suction hose 17 moves along with the sliding block 12, the particles settled in the particle receiving groove 10 can also be sucked into the dust collecting box 13 for collection.
[0026] The part not described in the utility model is the prior art, and for those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model; therefore, no matter from which point of view, the above-mentioned embodiments should be regarded as exemplary and non-restrictive, the scope of the utility model is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model, and any figure mark in the claims should not be regarded as limiting the content of the involved claims.
Claims
1. A dust suction device for aluminum foil slitting, comprising a dust suction head (6) and a dust collecting box (13), an air outlet of the dust collecting box (13) is connected with a filter (14) and a suction pump (15) in sequence, a tail end of the dust suction head (6) is in communication with an air inlet of the dust collecting box (13), a head end of the dust suction head (6) is above between an aluminum foil slitting roller (8) and a bottom roller (7), a plurality of circular blades (9) are coaxially arranged on a roller body of the slitting roller (8), and a driving gear (19) is coaxially fixed on one end of the slitting roller (8), characterized in that: The dust suction device further comprises a collecting cylinder box (1) arranged side by side above one side of the slitting roller (8), the collecting cylinder box (1) is divided into a first cylinder cavity and a second cylinder cavity close to the driving gear (19) by a filter layer (20), the first cylinder cavity is in communication with the air inlet of the dust collecting box (13) correspondingly; a dust suction head (6) is arranged above the driving gear (19) and each circular blade (9) correspondingly, the dust suction head (6) corresponding to the circular blade (9) is in communication with the first cylinder cavity through a first flow guide pipe (4), and the dust suction head (6) corresponding to the driving gear (19) is in communication with the second cylinder cavity through a second flow guide pipe (18). 2. The dust collection device for slitting aluminum foil according to claim 1, characterized by: The end of the collecting cylinder box (1) close to the driving gear (19) is detachably plugged with an end cover (2) for blocking the second cylinder cavity.
3. The dust collection device for slitting aluminum foil according to claim 1, characterized in that: The lower side of the slitting roller (8) is provided with a particle receiving groove (10).
4. The dust collection device for slitting aluminum foil according to claim 3, characterized by: The top surface of the groove wall of one side of the particle receiving groove (10) is provided with a sliding rail (11) along the axial direction of the slitting roller (8), a sliding block (12) capable of moving and positioning along the sliding rail (11) is arranged on the sliding rail (11), and a particle suction hose (17) is fixedly connected to the sliding block (12), one end of the particle suction hose (17) corresponds to the groove cavity of the particle receiving groove (10), and the other end of the particle suction hose (17) is in communication with the collecting cylinder box (1) correspondingly.
5. The dust collection device for slitting aluminum foil according to claim 1, characterized by: The first flow guide pipe (4) and the second flow guide pipe (18) are both provided as telescopic corrugated hoses.
6. The dust collection device for slitting aluminum foil according to claim 5, wherein: A supporting rod (3) is arranged above the bottom roller (7), and a plug ring (5) adapted to the corrugated hose is fixedly connected to the rod body of the supporting rod (3).
7. The dust collection device for slitting aluminum foil according to claim 1, characterized by: The communication ports of the first flow guide pipe (4) and the second flow guide pipe (18) with the collecting cylinder box (1) are both located on the upper wall of the collecting cylinder box (1), one end of the first cylinder cavity away from the driving gear (19) is in communication with the air inlet of the dust collecting box (13) through a vertical pipe (16), and the ports of the first flow guide pipe (4) and the second flow guide pipe (18) for communicating with the collecting cylinder box (1) are both closer to the vertical pipe (16) than the other ports.
8. The dust collection device for slitting aluminum foil according to claim 1, characterized by: The filter layer (20) is provided as an activated carbon layer or a glass fiber composite filter paper layer.
Citation Information
Patent Citations
Dust collecting device of aluminum foil splitting machine
CN203875951U