Demoulding device for polyethylene winding structure wall pipe
By introducing components such as electric telescopic rods and photoelectric sensors into the demolding device, the support width and friction are automatically adjusted, solving the problem of demolding difficulties caused by differences in mold core size and achieving a stable and efficient demolding process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-24
AI Technical Summary
Existing demolding devices cannot adjust the support width and the distance between the track car and the core mold according to the actual size of the core, resulting in insufficient friction and ineffective demolding.
By employing components such as electric telescopic rods, photoelectric sensors, and cylinders, the system automatically adjusts the support width and the height of the railcar by detecting the position and size of the mold core, ensuring sufficient friction.
It enables flexible adjustment of support width and friction force according to the size of the mold core, improving the stability and efficiency of demolding.
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Figure CN224028141U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a demoulding device technical field, concretely is a kind of polyethylene winding structure wall pipe demoulding device. BACKGROUND
[0002] Polyethylene winding structure wall pipe is with polyethylene resin as main material, is made using winding forming process for the thermoplastic plastic round pipe for no internal pressure effect, in the processing of polyethylene winding structure wall pipe usually all use corresponding demoulding device for the demoulding treatment to the polyethylene winding structure wall pipe after forming.
[0003] Such as announcement number: CN218365973U's polyethylene winding structure wall pipe demoulding device, including rack, is equipped with demoulding car and multiple support devices on the rack;The support device includes screw rod lifter installed on the rack, the nut in screw rod lifter is connected with sliding plate, and support column is fixedly connected on the rack on both sides of sliding plate, and sliding slot is equipped in support column, and sliding plate both ends are assembled in the sliding slot of support column, and the notch for placing core mould is equipped in the middle of sliding plate;The demoulding car includes track, is equipped with track car on track, and track car middle part is equipped with passage from above support device, and recess for placing structure wall pipe is equipped on the surface of demoulding car, wherein the following technical problems exist in the above prior art:
[0004] The existing demoulding device is supported when the mold is supported, and the support width is not adjusted according to the actual size of the core, and the distance between the track car and the core is also a fixed value, so that the track car and the wall pipe cannot be demoulded due to the different sizes of the core.
[0005] Therefore, we propose a polyethylene winding structure wall pipe demoulding device to solve the problems raised in the above. INVENTION CONTENTS
[0006] The utility model aims at providing a polyethylene winding structure wall pipe demoulding device to solve the problems raised in the above background art that the existing demoulding device in the market is not convenient to adjust the support width according to the actual size of the core when supporting the mold, and the distance between the track car and the core is also a fixed value, so that the track car and the wall pipe cannot be demoulded due to the different sizes of the core.
[0007] In order to achieve the above object, the utility model provides the following technical scheme: a polyethylene winding structure wall pipe demoulding device, including base and installing the stand on the base, the upper end of stand is fixed with and the mould core end position cover insert allocation's plug -in rod, install the lifting track car on the base, and the lifting track car bottom is equipped with the power module of providing driving force, the upper end of base is installed with first support part and second support part from left to right in proper order, and the side of first support part and second support part towards base center direction all are equipped with photoelectric sensor, the side opposite photoelectric sensor of lifting track car is equipped with detection block, first support part and second support part are connected with each other through linkage frame, and the linkage frame is installed with the link screw rod through, the link screw rod is fixed on the output of second double -shaft motor.
[0008] Preferably, the lifting track car includes a limiting base plate, and an adjusting base plate is arranged above the limiting base plate, a vertical rod fixed on the adjusting base plate is installed through the limiting base plate, and an electric telescopic rod is installed between the adjusting base plate and the limiting base plate.
[0009] By adopting the above technical scheme, the opening of the electric telescopic rod can push the adjusting base plate to move upwards, thereby changing the distance between the adjusting base plate and the wall pipe.
[0010] Preferably, the power module is composed of an electric guide rail and a sliding block, the electric guide rail is installed on the base, the sliding block is installed on the electric guide rail, and the sliding block is fixed on the bottom of the lifting track car.
[0011] By adopting the above technical scheme, the opening of the electric guide rail can make the sliding block and the lifting track car move linearly, and realize the demoulding between the core mold and the wall pipe.
[0012] Preferably, the power module is composed of a clamping seat, a servo motor and a guide screw rod, the servo motor is installed at the end of the clamping seat, the guide screw rod is installed on the output end of the servo motor, the guide screw rod is in threaded connection with the bottom of the lifting track car, and the outer wall of the lower end of the lifting track car and the inner wall of the clamping seat are in mutual adhesion.
[0013] By adopting the above technical scheme, the outer wall of the lower end of the lifting track car and the inner wall of the clamping seat are in mutual adhesion, so as to ensure the stability of the lifting track car when moving on the clamping seat.
[0014] Preferably, the power module is composed of a link guide rail, a moving wheel and a first double-shaft motor, the link guide rail is fixed on the base, the moving wheel is arranged on the inner side of the link guide rail, and the rotating shaft of the moving wheel is fixed on the output end of the first double-shaft motor.
[0015] By adopting the technical scheme, the first double-shaft motor is opened to enable the moving wheel to rotate, and the moving wheel is moved in the connection guide rail to enable the lifting rail trolley to move.
[0016] Preferably, the first support component and the second support component are identical in structure, and the photoelectric sensors on the first support component and the second support component are at the same height as the detection blocks on the side edges of the lifting rail trolley from the base.
[0017] By adopting the technical scheme, the photoelectric sensors are arranged to detect the positions of the detection blocks on the side edges of the lifting rail trolley.
[0018] Preferably, the first support component and the second support component comprise positioning columns, and the cylinders are fixed in the positioning columns, and the load blocks are fixed to the telescopic ends of the cylinders.
[0019] By adopting the technical scheme, the cylinders are opened to enable the load blocks at the upper ends to move and adjust.
[0020] Compared with the prior art, the polyethylene winding structure wall pipe demolding device can adjust the support width according to the actual size of the core mold, conveniently change the height of the rail car, and adjust the friction between the rail car and the wall pipe according to different core molds.
[0021] 1. The adjusting base plate is provided, and the opening of the electric telescopic rod enables the adjusting base plate to move upwards relative to the limiting base plate, so as to adjust the distance between the adjusting base plate and the wall pipe according to the different sizes of the core mold, and the movement of the vertical rods on the adjusting base plate on the limiting base plate can improve the stability of the adjusting base plate during movement.
[0022] 2. The photoelectric sensor is arranged, and when the detection blocks on the side edges of the lifting rail trolley pass the photoelectric sensor on the first support component after the lifting rail trolley moves, the photoelectric sensor transmits a signal to the cylinder, and the opening of the cylinder enables the load block to move upwards and support the core mold. Similarly, when the detection blocks on the side edges of the lifting rail trolley pass the photoelectric sensor on the second support component after the lifting rail trolley moves, the load block on the second support component moves upwards and supports the core mold, thereby improving the stability of the core mold after demolding. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a structural schematic view of the first embodiment of the power module of the utility model;
[0024] Figure 2 It is a structural schematic view of the connection screw rod and the second double-shaft motor of the utility model;
[0025] Figure 3 It is a structural schematic view of the second embodiment of the power module of the utility model;
[0026] Figure 4 Structure diagram of the third embodiment of the power module of the utility model;
[0027] Figure 5 Structure diagram of the electric guide rail and the sliding block of the utility model;
[0028] Figure 6 Structure diagram of the clamping seat and the servo motor of the utility model;
[0029] Figure 7 Structure diagram of the moving wheel and the first double-shaft motor of the utility model;
[0030] Figure 8 Structure diagram of the cylinder and the bearing block of the utility model.
[0031] In the figure: 1, base; 2, stand; 3, plug-in rod; 4, lifting track vehicle; 401, limiting base plate; 402, adjusting base plate; 403, vertical rod; 404, electric telescopic rod; 5, power module; 501, electric guide rail; 502, sliding block; 510, clamping seat; 511, servo motor; 512, guide screw; 5101, connecting guide rail; 5102, moving wheel; 5103, first double-shaft motor; 6, first supporting part; 7, second supporting part; 8, photoelectric sensor; 9, detection block; 10, linkage frame; 11, connecting screw; 12, second double-shaft motor; 13, positioning column; 14, cylinder; 15, bearing block. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0033] Embodiment one:
[0034] Please refer to Figures 1-8, The existing demolding device is inconvenient to adjust the support width according to the actual size of the mold core when supporting the mold core due to different sizes of the mold core. The distance between the track car and the core mold is also fixed. Different sizes of the mold core result in different distances between the track car and the core mold, which leads to insufficient friction between the track car and the wall pipe, and the wall pipe cannot be demolded. In order to solve the technical problem, the embodiment discloses the following technical content: a polyethylene winding structure wall pipe demolding device, which comprises a base 1 and a stand 2 installed on the base 1. The upper end of the stand 2 is fixed with a plug-in rod 3 matched with the end positioning sleeve of the mold core. A lifting track car 4 is installed on the base 1, and a power module 5 is installed at the bottom of the lifting track car 4 to provide driving force. The upper end of the base 1 is sequentially provided with a first support part 6 and a second support part 7 from left to right. The first support part 6 and the second support part 7 are both provided with a photoelectric sensor 8 on the side facing the center of the base 1. A detection block 9 is installed on the side opposite to the photoelectric sensor 8 of the lifting track car 4. The first support part 6 and the second support part 7 are structurally identical, and the photoelectric sensor 8 on the first support part 6 and the second support part 7 is at the same height as the detection block 9 on the side edge of the lifting track car 4 from the base 1. The first support part 6 and the second support part 7 comprise a positioning column 13, and a gas cylinder 14 is fixed in the positioning column 13. The extension end of the gas cylinder 14 is fixed with a bearing block 15.
[0035] When the wall pipe needs to be demolded, the core mold and the wall pipe are lifted onto the lifting track car 4 by a travelling crane. Then the positioning sleeve at the end of the mold core is inserted into the plug-in rod 3 on the stand 2 to assist in positioning the mold core. The lifting track car 4 is controlled to move by the power module 5. After the lifting track car 4 moves, the wall pipe outside the core mold is dragged to move synchronously. When the detection block 9 on the side edge of the lifting track car 4 moves beyond the photoelectric sensor 8 on the first support part 6, the photoelectric sensor 8 transmits a signal to the executive element, and the executive element controls the gas cylinder 14 on the first support part 6 to open. After the gas cylinder 14 opens, the bearing block 15 moves upward and contacts the end of the core mold exposed from the wall pipe, thereby supporting the core mold. Thereafter, the lifting track car 4 continues to move under the control of the power module 5. After the lifting track car 4 moves, the wall pipe outside the core mold continues to be dragged to move synchronously. When the detection block 9 on the side edge of the lifting track car 4 moves beyond the photoelectric sensor 8 on the second support part 7, the photoelectric sensor 8 on the first support part 6 transmits a signal to the executive element, and the executive element controls the gas cylinder 14 on the second support part 7 to open. After the gas cylinder 14 opens, the bearing block 15 moves upward and supports the tail of the core mold, thereby improving the stability of the core mold after the wall pipe and the core mold are demolded.
[0036] The first support component 6 and the second support component 7 are connected to each other through the linkage frame 10, and the linkage frame 10 is provided with the connecting screw rod 11 penetratingly installed thereon, and the connecting screw rod 11 is fixed on the output end of the second double-shaft motor 12.
[0037] The opening of the second double-shaft motor 12 can make the connecting screw rod 11 in threaded connection rotate, the surface threads of the connecting screw rod 11 at the two output ends of the second double-shaft motor 12 are opposite, so that the first support component 6 and the second support component 7 on the front and rear sides of the base 1 can be synchronously moved relative to each other after the connecting screw rod 11 rotates, so that the support width can be adjusted according to the core mold of different sizes, and the use flexibility of the device is improved.
[0038] In the embodiment, the first structure of the power module 5 is disclosed, the power module 5 is composed of the electric guide rail 501 and the sliding block 502, the electric guide rail 501 is installed on the base 1, the sliding block 502 is installed on the electric guide rail 501, and the sliding block 502 is fixed on the bottom of the lifting track vehicle 4.
[0039] The setting of the electric guide rail 501 can make the sliding block 502 move thereon, the sliding block 502 is fixed on the bottom of the lifting track vehicle 4, and the lifting track vehicle 4 can be synchronously moved when the sliding block 502 moves, so that the demolding of the wall pipe on the core mold is realized.
[0040] The lifting track vehicle 4 comprises the limiting base plate 401, an adjusting base plate 402 is arranged above the limiting base plate 401, the vertical rod 403 fixed on the adjusting base plate 402 is penetratingly installed on the limiting base plate 401, and the electric telescopic rod 404 is installed between the adjusting base plate 402 and the limiting base plate 401.
[0041] The opening of the electric telescopic rod 404 can make the adjusting base plate 402 move upward, the contact force between the adjusting base plate 402 and the wall pipe is changed according to the different sizes of the core mold, the friction between the adjusting base plate 402 and the wall pipe is changed in real time, and the rubber pad can be fixed in the area where the adjusting base plate 402 contacts the wall pipe, so that the wall pipe is prevented from being damaged by friction.
[0042] Embodiment two:
[0043] The difference between the embodiment and the embodiment one is that the second structure of the power module 5 is disclosed in the embodiment, the power module 5 is composed of the clamping seat 510, the servo motor 511 and the guide screw rod 512, the end of the clamping seat 510 is provided with the servo motor 511, the output end of the servo motor 511 is provided with the guide screw rod 512, the guide screw rod 512 is in threaded connection with the bottom of the lifting track vehicle 4, and the outer wall of the lower end of the lifting track vehicle 4 and the inner wall of the clamping seat 510 are mutually attached.
[0044] The opening of the servo motor 511 can make the guide screw rod 512 rotate, and the rotation of the guide screw rod 512 can make the lifting track vehicle 4 linearly move along the clamping seat 510 under the action of threads, so as to facilitate the lifting track vehicle 4 to move and drive the wall pipe to be demolded.
[0045] Embodiment three:
[0046] The difference between the embodiment and the embodiment one or the embodiment two is that the technical content disclosed in the embodiment is a third structural deformation of the power module 5, wherein the power module 5 is composed of the connecting guide rail 5101, the moving wheel 5102 and the first double-shaft motor 5103, the connecting guide rail 5101 is fixed on the base 1, the moving wheel 5102 is arranged on the inner side of the connecting guide rail 5101, and the rotating shaft of the moving wheel 5102 is fixed on the output end of the first double-shaft motor 5103.
[0047] The opening of the first double-shaft motor 5103 can make the moving wheel 5102 rotate, and the movement of the moving wheel 5102 along the connecting guide rail 5101 can also make the lifting track vehicle 4 move.
[0048] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art.
[0049] Although the utility model has been described in detail with reference to the foregoing embodiments, the skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A demolding device for polyethylene wound structure wall pipe, comprising a base (1) and a column (2) mounted on the base (1), wherein the upper end of the column (2) is fixed with a plug rod (3) that is fitted into the positioning sleeve of the mold core end, characterized in that: A lifting railcar (4) is installed on the base (1), and a power module (5) providing driving force is installed at the bottom of the lifting railcar (4). A first support component (6) and a second support component (7) are installed sequentially from left to right on the upper end of the base (1). A photoelectric sensor (8) is installed on the side of the first support component (6) and the second support component (7) facing the center of the base (1). A detection block (9) is installed on the side of the lifting railcar (4) opposite to the photoelectric sensor (8). The first support component (6) and the second support component (7) are connected to each other through a linkage frame (10), and a connecting screw (11) is installed through the linkage frame (10). The connecting screw (11) is fixed on the output end of the second dual-axis motor (12).
2. The polyethylene spiral wound structure wall tube demolding device according to claim 1, characterized in that: The lifting railcar (4) includes a limiting base plate (401), and an adjusting base plate (402) is provided above the limiting base plate (401). A vertical rod (403) fixed on the adjusting base plate (402) is installed through the limiting base plate (401), and an electric telescopic rod (404) is installed between the adjusting base plate (402) and the limiting base plate (401).
3. The polyethylene spiral wound structure wall tube demolding device according to claim 1, characterized in that: The power module (5) consists of an electric guide rail (501) and a slider (502). The electric guide rail (501) is mounted on the base (1), and the slider (502) is mounted on the electric guide rail (501). The slider (502) is fixed to the bottom of the lifting railcar (4).
4. The polyethylene spiral wound structure wall pipe demolding device according to claim 1, characterized in that: The power module (5) consists of a mounting base (510), a servo motor (511), and a guide screw (512). The servo motor (511) is installed at the end of the mounting base (510), and the guide screw (512) is installed at the output end of the servo motor (511). The guide screw (512) is threadedly connected to the bottom of the lifting railcar (4). The lower outer wall of the lifting railcar (4) and the inner wall of the mounting base (510) are in close contact with each other.
5. The polyethylene spiral wound structure wall tube demolding device according to claim 1, characterized in that: The power module (5) consists of a connecting guide rail (5101), a moving wheel (5102) and a first dual-axis motor (5103). The connecting guide rail (5101) is fixed on the base (1). The moving wheel (5102) is provided on the inner side of the connecting guide rail (5101), and the rotating shaft of the moving wheel (5102) is fixed on the output end of the first dual-axis motor (5103).
6. The polyethylene spiral wound structure wall tube demolding device according to claim 1, characterized in that: The first support component (6) and the second support component (7) have the same structure, and the photoelectric sensor (8) on the first support component (6) and the detection block (9) on the side of the lifting railcar (4) are at the same height from the base (1).
7. The polyethylene spiral wound structure wall tube demolding device according to claim 6, characterized in that: The first support component (6) and the second support component (7) include a positioning post (13), and a cylinder (14) is fixed inside the positioning post (13), and a bearing block (15) is fixed to the telescopic end of the cylinder (14).
Citation Information
Patent Citations
Demoulding device for polyethylene winding structure wall pipe
CN218365973U