Pipe coil bundling device
By designing an automated tube roll bundling device, which utilizes the cooperation of grippers and heating blocks, automated tube roll bundling is achieved, solving the problems of low efficiency and environmental hygiene in existing technologies, and improving bundling efficiency and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, tube coil bundling is inefficient, manual operation poses environmental and hygiene problems, and cannot meet production needs.
A tube roll bundling device was designed, including a carrier and grippers. A heating block is integrated on the grippers. By moving the grippers up and down and bringing them closer together, the binding film is wrapped around the tube roll material and then heat-welded by the heating block to form a closed loop, thus achieving automated bundling.
It improved bundling efficiency, enhanced automation, ensured bundling stability and heat welding effect, and solved the problem of low efficiency in manual operation.
Smart Images

Figure CN224029315U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to infusion set automation assembly technical field relates to a binding device especially relates to a pipe roll binding device. BACKGROUND
[0002] The assembly process of infusion set is divided into many kinds, some assembly modes are that the both ends of infusion set conduit are positioned on carrier, the middle part of conduit is on conveying line, then the both ends of conduit are assembled, and are bagged after assembly.
[0003] The pipe roll needs to be bound before being put into carrier, and the pipe roll in the winding state is covered by using a binding tape or a restraint film, and the restrained pipe roll is not easy to loosen during transmission on the carrier or subsequent assembly process, and can maintain a good shape for bagging. SUMMARY
[0004] The utility model discloses a pipe roll binding device to solve the technical problem of low pipe roll binding efficiency.
[0005] The utility model discloses a pipe roll binding device to solve the technical problem of low pipe roll binding efficiency.
[0006] A pipe roll binding device comprises a carrier for carrying a pipe roll, and the carrier has an avoiding passage on the upper side or the lower side of the material pipe roll, characterized in that the carrier is provided with a clamping jaw on both sides of the avoiding passage in the upward direction, the two clamping jaws are oppositely directed, at least one clamping jaw is provided with a heating block, the other clamping jaw is provided with a resisting part for abutting against the heating block, the two clamping jaws can synchronously move up and down, and when the two clamping jaws are in the direction of the avoiding passage, they can synchronously move into the avoiding passage and approach each other.
[0007] The baling device is divided into a carrier and a clamping jaw, wherein the carrier can accommodate a wound pipe roll material, an avoiding channel is arranged at a corresponding position of the carrier, the avoiding channel can pass a binding member such as a binding film or a baling band to bind the pipe roll material, and two clamping jaws can correspondingly clamp the binding film (taking the binding film as an example for description), the clamping jaws can move in the vertical direction to wrap the clamped binding film around the pipe roll material, and further, the two free ends of the binding film are combined by the mutual approach of the clamping jaws and are heat-welded by a heating block to form a closed loop to wrap the pipe roll material outside, which is designed to integrate winding and heat welding, has high automation degree and high baling efficiency.
[0008] In the pipe roll baling device, the clamping jaw comprises an upper clamping block and a lower clamping block that can approach or move away from each other, the heating block is connected to the upper side of the upper clamping block, and a driving member one is connected to the heating block, the driving member one can drive the heating block to extend or retract to approach or move away from the abutting portion.
[0009] The position of the heating block can be moved, the heating block is retracted to the rear to avoid contact with the binding film when the clamping jaw clamps the binding film and moves, the heating block is extended to contact and heat weld the binding film after the two clamping jaws abut in place, and the heating block is retracted after completion, which can effectively improve the heat welding effect.
[0010] In the pipe roll baling device, the clamping jaw further comprises a mounting seat and a driving member two, the upper clamping block is fixed on the mounting seat, the lower clamping block is connected to the driving member two and can move up and down to approach or move away from the upper clamping block under the driving of the driving member two, and the heating block is slidably connected to the upper surface of the upper clamping block.
[0011] The upper clamping block remains stationary, and the lower clamping block moves to approach the upper clamping block to clamp the binding film, which can maintain the clamping effect while avoiding movement of the heating block mounted on the upper clamping block, making the heat welding process more stable and the heat welding effect better.
[0012] In the pipe roll baling device, the end of the upper clamping block protrudes upward to form a guide portion, the guide portion is provided with a guide channel with a profile matched with the heating block, and the heating block can move along the guide channel.
[0013] The upper clamping block of the present application protrudes to form a guide portion, the front end of the heating block extends and retracts through the guide channel on the guide portion, which makes the movement of the heating block more stable and the heat welding effect better, and even if the heating block moves quickly, it can still maintain good precision, which is conducive to improving the overall baling efficiency.
[0014] In the pipe roll baling device, a recessed blocking groove is formed in the end face of the abutting portion, and the heating block can be plugged into or pulled out of the blocking groove.
[0015] The end of the resisting part of the application is provided with a resisting slot, and when the two clamping jaws are close to each other, the end face of the resisting part abuts against the end face of the guiding part to clamp the binding film, the heating block moves to press the part of the binding film into the resisting slot, and the heating continues in the process, so that the strength of the end of the binding film after hot welding is high and the effect is good.
[0016] In the pipe winding and bundling device, the top of the guiding part is provided with a supporting and pressing part which is arranged to be inclined away from the other clamping jaw.
[0017] The guiding part of the application is provided with a supporting and pressing part, after the clamping jaws vertically move to cover the binding film on the local position of the pipe winding material, the two ends of the binding film are gradually close to each other as the clamping jaws are close to each other, and the supporting and pressing part supports the gradually close binding film upward to make it close to the pipe winding material, so that the whole binding film can be tightly wrapped outside the pipe winding after hot welding, and the overall wrapping effect is better. Meanwhile, the supporting and pressing part can shield the lower components to avoid contact and winding with the binding film, and the overall operation stability is better.
[0018] In the pipe winding and bundling device, the driving part two is a two-finger air cylinder, the two-finger air cylinder has two driving fingers which are close to or away from each other, the lower clamping block includes an integrated clamping part and a connecting part, the two driving fingers are arranged in upper and lower positions, and the connecting part is fixed on the lower driving finger, and the side of the connecting part abuts against the end of the upper driving finger and can move along the end.
[0019] The driving part two which drives the lower clamping block to move is a two-finger air cylinder, the lower clamping block is connected with one driving finger of the two-finger air cylinder, and the other driving finger is in a free state, so that one driving finger drives the lower clamping block to move, and this design halves the moving stroke of the lower clamping block relative to the upper clamping block, is more suitable for clamping the binding film, improves the moving efficiency, and takes into account the clamping stability. Meanwhile, the end of the lower clamping block and the driving finger in the free state can keep the state of guided movement, so that the movement of the lower clamping block is more stable, and the clamping stability is further improved.
[0020] In the pipe winding and bundling device, the clamping surfaces of the upper clamping block and the lower clamping block are respectively provided with convex ribs and concave marks which cooperate with each other.
[0021] The upper clamping block and the lower clamping block of the application are respectively provided with convex ribs and concave marks, and the concave-convex cooperation between the two can increase the friction force when clamping the binding film and improve the clamping stability.
[0022] In the pipe winding and bundling device, the bundling device includes two relatively arranged bases, the bases are respectively fixed with vertically arranged slide table air cylinders, the slide tables of the slide table air cylinders are fixed with carriages, the carriages are installed with linear guide rails and linear driving air cylinders, the clamping jaws are connected with the linear guide rails and driven to be close to or away from each other by the linear driving air cylinders.
[0023] In the pipe winding and bundling device, an electric cylinder assembly is arranged between the two bases, the carrier is connected to the electric cylinder assembly and can be driven to make linear reciprocating movement by the electric cylinder assembly, and the carrier is provided with a material carrying position for accommodating the pipe winding, and the bottom of the material carrying position is open to form the avoiding channel.
[0024] Compared with the prior art, the product has the advantages that the clamping jaws are moved up and down and close to each other to drive the restraint film to wrap the pipe winding, the heating blocks are integrated on the clamping jaws, after the two clamping jaws close to each other to bundle the pipe winding, the heating blocks and the resisting portions are in contact to heat weld the end portions of the restraint film, the restraint film forms a closed loop to constrain the pipe winding material, the design integrates winding and heat welding, the degree of automation is high, and the bundling efficiency is high. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural view of the utility model;
[0026] Figure 2 is a side view of the utility model;
[0027] Figure 3 is a structural view of the clamping jaw with a heating block of the utility model;
[0028] Figure 4 is a partial structural schematic view of the clamping jaw with a heating block of the utility model;
[0029] Figure 5 is a side view of the clamping jaw without a heating block of the utility model;
[0030] Figure 6 is a side view of the carrier of the utility model.
[0031] In the drawings, 1 is a carrier; 11 is an avoiding channel; 12 is a material carrying position; 2 is a clamping jaw; 21 is an upper clamping block; 211 is a guiding portion; 212 is a guiding channel; 213 is a supporting and pressing portion; 22 is a lower clamping block; 221 is a clamping portion; 222 is a connecting portion; 23 is a resisting portion; 231 is a blocking groove; 3 is a heating block; 31 is a driving member one; 4 is a mounting seat; 5 is a driving member two; 51 is a driving finger; 6 is a base; 61 is a sliding table air cylinder; 62 is a bracket; 63 is a linear guide rail; 64 is a linear driving air cylinder; and 7 is an electric cylinder assembly. DETAILED DESCRIPTION
[0032] The following is a specific embodiment of the utility model and further describes the technical scheme of the utility model in combination with the drawings, but the utility model is not limited to these embodiments. Embodiment one
[0033] As Figure 1、 Figure 2 、 Figure 3 and Figure 6 A pipe winding and bundling device is shown in the drawings, which comprises a cylinder assembly 7 and a carrier 1 installed on the cylinder assembly 7 and capable of moving between work stations through the driving of the cylinder. The carrier 1 has two "concave" shaped supports arranged at intervals in the middle, and a baffle and a limiting piece at each end, the limiting piece having a clamping groove for clamping the two ends of the pipe winding, the body of the pipe winding being accommodated in the two supports, and the spacing between the two supports forming an avoiding channel 11, so that the pipe winding is placed on the carrier 1 with no obstruction above and below the middle position, and the film can be bundled, and such a carrier 1 is suitable for automatic bundling and improves the bundling efficiency. A base 6 is arranged on each side of the cylinder assembly 7, and a vertical slide cylinder 61 is fixed on the base 6, a bracket 62 is fixed on the slide of the slide cylinder 61, a linear guide rail 63 is horizontally arranged on the side of the bracket 62, a supporting plate is fixed on the slider of the linear guide rail 63, a linear drive cylinder 64 is fixed on the tail end of the bracket 62, the push rod of the linear drive cylinder 64 is connected to the tail end of the supporting plate, and the linear drive cylinder 64 can drive the supporting plate to slide along the slider of the linear guide rail 63. A clamping jaw 2 is fixed on the supporting plate, and the two clamping jaws 2 move towards or away from each other. A heating block 3 and a blocking part 23 are arranged on the two clamping jaws 2 respectively, and the heating block 3 and the blocking part 23 can cooperate with each other to heat and weld the two ends of the film when the two clamping jaws 2 are close to each other. The specific movement process is as follows: the two clamping jaws 2 are moved upward to remove the butt joint of the incoming material clamp, the two clamping jaws 2 are moved downward to clamp the two ends of the film, the film contacts the upper end of the pipe winding material during the downward movement, and the film covers the upper end and the side of the pipe winding material as the two clamping jaws 2 move downward, and the film further covers the bottom of the pipe winding material when the two clamping jaws 2 move to the position corresponding to the avoiding channel 11. The heating block 3 and the blocking part 23 contact each other to heat and weld the ends of the film when the two clamping jaws 2 abut against each other, and the film forms a closed loop to constrain the pipe winding material. This design integrates winding and heat welding, has high automation degree, and has high bundling efficiency.
[0034] As Figure 3 、 Figure 4 and Figure 5The specific structure of the shown clamping jaw 2 is as follows: the clamping jaw 2 is divided into two parts, i.e., an upper clamping block 21 and a lower clamping block 22, a heating block 3 is connected to the upper side of the upper clamping block 21, and a driving member one 31 is connected to the heating block 3, and the driving member one 31 is preferably a small-stroke air cylinder. The driving member one 31 can drive the heating block 3 to extend or retract to approach or move away from the abutting portion 23. The position of the heating block 3 can be moved, and when the clamping jaw 2 moves to clamp the restraint film, the heating block 3 is retracted to the rear to avoid contact with the restraint film, and after the two clamping jaws 2 abut in place, the heating block 3 is extended to contact and hot-weld the restraint film, and after completion, the heating block 3 is retracted, which can effectively improve the hot-welding effect. Further, the clamping jaw 2 further includes a mounting seat 4 and a driving member two 5, the upper clamping block 21 is fixed on the mounting seat 4, and the lower clamping block 22 is connected to the driving member two 5 and can move up and down under the driving of the driving member two 5 to approach or move away from the upper clamping block 21. The upper clamping block 21 remains stationary, and the restraint film is clamped by moving the lower clamping block 22 to approach the upper clamping block 21. This design can maintain the clamping effect while avoiding the movement of the heating block 3 installed on the upper clamping block 21, making the hot-welding process more stable and the hot-welding effect better. A small-stroke sliding rail sliding block is installed on the side of the driving member two 5, the heating block 3 is connected to the sliding block through a connecting member, and the heating block 3 itself is attached to the upper surface of the upper clamping block 21, which makes the movement stable. Further, the end of the upper clamping block 21 protrudes upwardly to form a guide portion 211, the guide portion 211 is provided with a guide channel 212 matching the heating block 3, and the heating block 3 can move along the guide channel 212. The upper clamping block 21 of the present application protrudes the guide portion 211, and the front end of the heating block 3 extends and retracts through the guide channel 212 on the guide portion 211, which makes the movement of the heating block 3 more stable and the hot-welding effect better, and even if the heating block 3 moves quickly, it can also maintain good precision, which is conducive to improving the overall bundling efficiency. The end face of the abutting portion 23 is provided with a recessed blocking groove 231, and the heating block 3 can be plugged and unplugged with the blocking groove 231. When the two clamping jaws 2 approach each other, the end face of the abutting portion 23 abuts against the end face of the guide portion 211 to clamp the restraint film, and the heating block 3 moves to press part of the restraint film into the blocking groove 231, and the heating continues during the process. In this way, the end of the hot-welded restraint film has high strength and good effect. Further, the top of the guide portion 211 protrudes a supporting and pressing portion 213, which is inclinedly arranged away from the other clamping jaw 2. The guide portion 211 of the present application protrudes the supporting and pressing portion 213, after the clamping jaw 2 moves vertically to cover the restraint film on the local position of the pipe winding material, as the two ends of the restraint film gradually approach each other as the clamping jaws 2 approach each other, the restraint film gradually approaches the pipe winding material by being supported upwardly by the supporting and pressing portion 213, so that the entire restraint film can be tightly wrapped on the outside of the pipe winding after hot-welding, and the overall wrapping effect is better. At the same time, the supporting and pressing portion 213 can shield the lower components to avoid contact and entanglement with the restraint film, and the overall operation stability is better. Further, the clamping surfaces of the upper clamping block 21 and the lower clamping block 22 are respectively provided with protruding ribs and recesses that match each other.The upper clamp block 21 and the lower clamp block 22 of the present application are respectively provided with convex ribs and concave marks, and the concave-convex cooperation can increase the friction when the film is clamped, and improve the clamping stability.
[0035] As Figure 4 shown, the driving member two 5 is a two-fingered cylinder, and the two-fingered cylinder has two driving fingers 51 which are close to or away from each other. The lower clamp block 22 includes an integrated clamping part 221 and a connecting part 222. The two driving fingers 51 are arranged in an upper and lower manner, and the connecting part 222 is fixed on the lower driving finger 51. The side of the connecting part 222 abuts against the end of the upper driving finger 51 and can move along the end. The driving member two 5 which drives the lower clamp block 22 to move is a two-fingered cylinder. The lower clamp block 22 is connected with one driving finger 51 of the two-fingered cylinder, and the other driving finger 51 is in a free state. In this way, one driving finger 51 drives the lower clamp block 22 to move. This design halves the moving stroke of the lower clamp block 22 relative to the upper clamp block 21, and is more suitable for clamping the film. The moving efficiency is improved while the clamping stability is taken into account. At the same time, the end of the driving finger 51 in the free state can keep the guided movement of the lower clamp block 22, so that the movement of the lower clamp block 22 is more stable, and the clamping stability is further improved.
[0036] As Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The overall working process of the present pipe winding and bundling device is as follows: first, the cut film is clamped and fed to the position by the feeding clamp, and the pipe feeding clamp feeds the carrier 1; second, the clamping jaw 2 is lifted to clamp the two ends of the film, and the carrier 1 is moved to the bundling station by the electric cylinder, i.e., the position of the clamp corresponds to the position of the carrier 1; third, the two clamping jaws 2 are lowered to the height of the avoiding channel 11; fourth, the two clamping jaws 2 are moved towards each other in the direction of the avoiding channel 11; fifth, the ends of the two clamping jaws 2 abut against each other, the blocking block is inserted and pulled out in cooperation with the guide channel 212, and the film is partially extruded into the guide channel 212; sixth, the heating block 3 keeps the heating state and is pushed out to push against the blocking block under the pushing of the cylinder, and stops for 0.5 seconds and then retreats; seventh, the clamping jaw 2 is released, all mechanisms are reset, and the carrier 1 is driven to the unloading station to wait for the clamp to take the material. Example two
[0037] This is another embodiment of the resisting part 23 in the application, and other structures in the embodiment are basically the same as those in the first embodiment, and the difference is that the end surface of the resisting part 23 in the embodiment protrudes a blocking block, the blocking block is in plug-in cooperation with the front end of the guide channel 212, the end surface of the resisting part 23 abuts against the end surface of the guide part 211 when the two clamping jaws 2 are close to each other to clamp the binding film, the blocking block extrudes part of the binding film into the guide channel 212, and the heating block 3 moves to abut against the blocking block, and the heating is continued in the process, so that the strength of the end part of the binding film after hot welding is high, the effect is good, and the same technical effect as that in the first embodiment can be achieved.
[0038] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art to which the present application belongs can make various modifications or supplements to the described specific embodiments or replace them with similar ways, without departing from the spirit of the present application or exceeding the scope defined by the appended claims.
Claims
1. A tube winding strapping device, comprising a carrier (1) for carrying a tube winding of material, the carrier (1) having an avoidance passage (11) above or below the tube winding of material, characterized in that The carrier (1) is provided with a clamp jaw (2) on both sides of the upward direction of the escape passage (11), the two clamp jaws (2) are oppositely directed, at least one clamp jaw (2) is provided with a heating block (3), the other clamp jaw (2) is provided with a resisting part (23) for abutting against the heating block (3), the two clamp jaws (2) can move synchronously up and down and can move synchronously into the escape passage (11) and approach each other when the two clamp jaws (2) are in the direction of the escape passage (11).
2. A tube winding and tying apparatus according to claim 1, wherein The clamp jaw (2) comprises an upper clamp block (21) and a lower clamp block (22) which can approach or move away from each other, the heating block (3) is connected to the upper side of the upper clamp block (21), and the heating block (3) is connected with a driving member (31), the driving member (31) can drive the heating block (3) to extend or retract to approach or move away from the above-mentioned resisting part (23).
3. A tube winding and tying apparatus according to claim 2, wherein The clamp jaw (2) further comprises a mounting seat (4) and a driving member (5), the upper clamp block (21) is fixed on the mounting seat (4), the lower clamp block (22) is connected to the driving member (5) and can move up and down to approach or move away from the upper clamp block (21) under the driving of the driving member (5), and the heating block (3) is slidingly connected to the upper surface of the upper clamp block (21).
4. A tube winding and tying apparatus according to claim 3, wherein The end of the upper clamp block (21) protrudes upwardly with a guide part (211), the guide part (211) is provided with a guide channel (212) which is adapted to the heating block (3), and the heating block (3) can move along the guide channel (212).
5. A tube winding and tying apparatus according to claim 2, wherein The end surface of the resisting part (23) is provided with a recessed blocking groove (231), and the heating block (3) can be plugged into the blocking groove (231).
6. A tube winding and tying apparatus according to claim 4, wherein The top of the guide part (211) protrudes with a supporting part (213), and the supporting part (213) is obliquely arranged away from the other clamp jaw (2).
7. A tube winding and tying apparatus according to claim 3, wherein The driving member (5) is a two-finger air cylinder, the two-finger air cylinder has two driving fingers (51) which approach or move away from each other, the lower clamp block (22) comprises an integral clamp part (221) and a connecting part (222), the two driving fingers (51) are arranged in an up-down manner, and the connecting part (222) is fixed on the lower driving finger (51), the side of the connecting part (222) abuts against the end of the upper driving finger (51) and can move along the end.
8. A tube winding and tying apparatus according to any one of claims 2 to 7, wherein The clamping surfaces of the upper clamp block (21) and the lower clamp block (22) are respectively provided with a protruding rib and a recess which cooperate with each other.
9. A tube winding and tying apparatus according to any one of claims 1 to 7, wherein The present bundling device comprises two bases (6) which are oppositely arranged, the bases (6) are respectively fixed with a vertical sliding table air cylinder (61), the sliding table of the sliding table air cylinder (61) is fixed with a bracket (62), the bracket (62) is installed with a linear guide rail (63) and a linear driving air cylinder (64), the clamp jaws (2) are connected to the linear guide rail (63) and driven by the linear driving air cylinder (64) to approach or move away from each other.
10. A tube winding and tying apparatus according to any one of claims 1 to 7, wherein The two bases (6) are provided with an electric cylinder assembly (7), the carrier (1) is connected to the electric cylinder assembly (7) and can be driven to do linear reciprocating motion by the electric cylinder assembly (7), and the carrier (1) is provided with a material carrying position (12) for accommodating a material pipe roll, and the bottom of the material carrying position (12) is open to form the above-mentioned avoiding channel (11).