Belt inspection visual counting packaging machine

Abstract

The belt detection visual counting packaging machine comprises a feeding module, a feeding bag packaging module and a discharging elevator, and the feeding module comprises a feeding vibration disc, a feeding belt line, a scattering and arranging assembly, a material guiding disc assembly, a detection belt line, a detection assembly and a good product discharging assembly. The feeding bag packaging module comprises a material rolling roller, a material rolling bag module, a punching module, a heat transfer printing module, a hopper, a packaging bag sealing module, a bag clamping module and a packaging bag supporting bag. The discharging elevator comprises a discharging machine support, a speed adjusting motor, a discharging elevator belt and a belt pressing bearing. The feeding module is used for conveying O-shaped rings to the feeding bag packaging module to be packaged. The feeding bag packaging module is used for conveying film materials and conducting punching, heat transfer printing, air blowing and sealing on the film materials. The discharging elevator is used for conveying and collecting the packaged O-shaped ring packaging bags. The belt inspection visual counting packaging machine can achieve automatic feeding, visual counting, punching, automatic packaging and automatic discharging of finished products, and counting and packaging efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection equipment technical field, especially relates to belt inspection visual counting packaging machine. BACKGROUND

[0002] Visual counting packaging machine is the equipment that the surface requirement is not high to the product such as mechanical fittings, plastic product, small metal parts, furniture fittings to automatic counting, packaging. At present, visual counting vertical packaging machine is an automatic equipment, mainly used to sort and package products according to a certain number. It can realize accurate counting of products through camera and image processing algorithm, thereby greatly improving packaging efficiency and accuracy.

[0003] The existing visual counting packaging mostly adopts manual counting and equipment counting, and manual counting is low in efficiency, prone to fatigue and error and prone to misjudgment, therefore, equipment counting is mainly adopted at present. The existing visual counting packaging machine is low in efficiency, therefore, a new visual counting packaging machine is urgently needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model is directed to providing belt inspection visual counting packaging machine to solve the technical problem of low efficiency of the existing visual counting packaging machine.

[0005] The utility model discloses a belt inspection visual counting packaging machine, including the machine case and the feeding module, the feeding bag packaging module and the blanking elevator in the box, the feeding bag packaging module is located below the feeding module, the blanking elevator is located below the feeding bag packaging module,

[0006] The feeding module includes the feeding vibration disc, the feeding belt line, the scattering arrangement assembly, the guide disc assembly, the detection belt line, the detection assembly and the good product discharge assembly, the feeding vibration disc is located the outer side of the feeding belt line, the scattering arrangement assembly and the guide disc assembly are located on the feeding belt line, the detection belt line is located the rear end of the feeding belt line, and is connected with it, the detection assembly is located on the detection belt line, the good product discharge assembly is located the rear end of the detection assembly, and the feeding bag packaging module's feed port intercommunication,

[0007] The feeding bag packaging module includes the material roll, the material bag module, the punch module, the heat transfer printing module, the hopper, the packaging bag seal module, the bag clamping module and the packaging bag bagging, the material roll, the material bag module, the punch module and the heat transfer printing module are sequentially located in the inside of the machine case, the hopper is located the upper side of the inner side of the packaging bag seal module, and corresponds with the discharge port of the good product discharge assembly, the bag clamping module is located the lower side of the discharge port of the hopper, and the packaging bag bagging is located the lower side of the hopper,

[0008] The down feeder lifting machine comprises a down feeder support, a speed regulating motor, a down feeder lifting machine belt and a belt pressing bearing, the speed regulating motor is arranged on the down feeder support, controls the workpiece transmission of the down feeder lifting machine belt, and the belt pressing bearing is arranged at the middle part of the down feeder lifting machine belt.

[0009] Preferably, the scattering and arranging assembly comprises a mounting frame, a material guiding plate, a first scattering and arranging assembly, a second scattering and arranging assembly and an adjusting assembly, the first scattering and arranging assembly and the second scattering and arranging assembly are arranged side by side in the mounting frame, the material guiding plate is arranged at the middle part of the first scattering and arranging assembly and the second scattering and arranging assembly, and the adjusting assembly is arranged above the first scattering and arranging assembly and the second scattering and arranging assembly.

[0010] Preferably, the first scattering and arranging assembly and the second scattering and arranging assembly are the same in structure and comprise a mounting seat, a driving motor and a scattering roller, a plurality of scattering blades are arranged on the periphery of the scattering roller, the mounting seat is arranged on the mounting frame, the driving motor is arranged on the mounting seat, the output shaft of the driving motor is connected with the scattering roller, and the lower side of the material guiding plate and the outer side of the second scattering and arranging assembly are both provided with a blowing assembly.

[0011] Preferably, the material guiding disc assembly comprises a mounting plate, a sliding table, a sliding plate, a brushless motor and a material guiding disc, the mounting plate is mounted outside the rear end of the feeding belt line, the sliding table is mounted on the mounting plate, the sliding plate is mounted on the sliding block of the sliding table, and the brushless motor and the material guiding disc are mounted on the sliding plate.

[0012] Preferably, the detection assembly comprises a mounting support, a dovetail sliding table, a camera support, a camera and an RGB light source, the mounting support is arranged on the detection belt line, the dovetail sliding table is arranged on the mounting support, the camera support is arranged on the dovetail sliding table, the camera and the RGB light source are arranged on the camera support, and the RGB light source is arranged below the camera.

[0013] Preferably, the good product discharging assembly comprises a good product bin, a good product blowing assembly and a bin opening and closing mechanism, the good product blowing assembly is arranged above the good product bin, blows the qualified good products into the good product bin, and the bin opening and closing mechanism is arranged below the good product bin and controls the opening and closing of the good product bin.

[0014] Preferably, the cabinet is further provided with a display, operation buttons, a keyboard and mouse box, an electric control box and warning lights.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] The belt visual counting and packaging machine mainly comprises a feeding module, a feeding bag packaging module and a discharging elevator, the feeding module is used for conveying O-shaped rings to the feeding bag packaging module for packaging, the feeding bag packaging module is used for conveying film materials, and the film materials are punched, heat transferred, blown and sealed, and the discharging elevator is used for conveying and collecting the packaged O-shaped ring bags; the visual counting and packaging machine can realize visual counting and packaging, the visual counting process is as follows: O-shaped rings are placed in a feeding vibration disc, the O-shaped rings are conveyed from the bottom to the top of the feeding vibration disc, and then to a feeding belt line, then the O-shaped rings are scattered by a scattering and arranging assembly, then the O-shaped rings are arranged in a single row by a guide disc assembly and then enter a detection belt line, then the O-shaped rings are detected and counted by a detection assembly, and the qualified O-shaped rings enter a qualified product bin, and the visual counting of the O-shaped rings is completed; the packaging process is as follows: the packaging bags on a winding roller pass through a winding bag module, a punching module, a heat transfer module and a packaging bag sealing module in sequence, and then between the packaging bag sealing module and a bag clamping module, finally, the packaging bags are clamped between two clamping blocks, the lower part of the packaging bags is sealed for the first time, the packaging bags are inflated at the same time of sealing, and the packaging bags are inflated; when the packaging bags are filled with O-shaped rings, the upper end of the packaging bags is sealed for the second time, and then the packaging bags are cut off, so that the packaging bags fall on a packaging bag supporting plate and then fall on the discharging elevator for packaging. The visual counting and packaging machine can realize automatic feeding, visual counting, punching, automatic packaging and automatic discharging of finished products, and the counting and packaging efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0017] The utility model is further explained in connection with the drawings and embodiments:

[0018] Figure 1 It is the three-dimensional structure schematic diagram of one embodiment of the utility model belt visual counting and packaging machine;

[0019] Figure 2 It is the structure schematic diagram of another visual angle of one embodiment of the utility model belt visual counting and packaging machine;

[0020] Figure 3 It is the internal structure schematic diagram of one embodiment of the utility model belt visual counting and packaging machine;

[0021] Figure 4 It is the structure schematic diagram of scattering and arranging assembly of one embodiment of the utility model belt visual counting and packaging machine;

[0022] Figure 5 It is the structure schematic diagram of guide disc assembly of one embodiment of the utility model belt visual counting and packaging machine;

[0023] Figure 6 It is the structure schematic diagram of detection assembly of one embodiment of the utility model belt visual counting and packaging machine;

[0024] Figure 7 Figure 1 is a structural schematic diagram of a feeding bag packaging module of an embodiment of the belt inspection visual counting packaging machine of the utility model;

[0025] Figure 8 Figure 2 is a structural schematic diagram of a discharging elevator of an embodiment of the belt inspection visual counting packaging machine of the utility model.

[0026] In the figure: 100, case; 101, display; 102, operation button; 103, keyboard mouse box; 104, electric control box; 105, warning light; 1, feeding module; 11, feeding vibration disc; 12, feeding belt line; 13, scattering and arranging assembly; 131, mounting bracket; 132, guide plate; 133, first scattering and arranging assembly; 1331, mounting seat; 1332, driving motor; 1333, scattering roller; 1334, scattering blade; 134, second scattering and arranging assembly; 135, adjusting assembly; 136, air blowing assembly; 14, guide disc assembly; 141, mounting plate; 142, sliding table; 143, sliding plate; 144, brushless motor; 145, guide disc; 146, sliding block; 15, detection belt line; 16, detection assembly; 161, mounting bracket; 162, dovetail sliding table; 163, camera support; 164, camera; 165, RGB light source; 17, good product discharging assembly; 171, good product bin; 172, good product blowing assembly; 173, bin opening and closing mechanism; 2, feeding bag packaging module; 21, material winding roller; 22, material bag module; 23, punching module; 24, heat transfer printing module; 25, hopper; 26, packaging bag sealing module; 27, bag clamping module; 28, packaging bag supporting bag; 3, discharging elevator; 31, discharging machine support; 32, speed regulating motor; 33, discharging elevator belt; 34, belt pressing bearing. DETAILED DESCRIPTION

[0027] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0028] As Figures 1-8The utility model discloses a belt visual counting packaging machine, including the machine box 100 and be located in the feeding module group 1, the feeding bag packaging module group 2 and the blanking elevator 3 of machine box, the feeding bag packaging module group 2 is located below the feeding module group 1, the blanking elevator 3 is located below the feeding bag packaging module group 2, and the feeding module group 1 is used for conveying O type ring to the feeding bag packaging module group 2 and carries out packing on, and the feeding bag packaging module group 2 is used for conveying film material, and the film material is punched, and hot transfer printing, and blow and seal, and the blanking elevator 3 is used for conveying, and the O type ring packaging bag of collecting packing completion.

[0029] As Figures 3-6 , the feeding module group 1 of the belt visual counting packaging machine includes the feeding vibration tray 11, the feeding belt line 12, the scattering arrangement assembly 13, the guide tray assembly 14, the detection belt line 15, the detection assembly 16 and the good product discharge assembly 17, the feeding vibration tray 11 is located outside the feeding belt line 12, the scattering arrangement assembly 13 and the guide tray assembly 14 are located on the feeding belt line 12, the detection belt line 15 is located at the rear end of the feeding belt line 12 and is connected with it, the detection assembly 16 is located on the detection belt line 15, and the good product discharge assembly 17 is located at the rear end of the detection assembly 16 and is communicated with the feeding inlet of the feeding bag packaging module group 2.

[0030] Specifically, the feeding module group 1 is used for conveying O type ring to the feeding belt packaging module group 2 and carries out packing, wherein the feeding vibration tray 11 is used for conveying O type ring to the feeding belt line 12, the scattering arrangement assembly 13 is used for scattering the O type ring in piles, the guide tray assembly 14 is used for guiding the arranged O type ring into the detection belt line 15, the detection assembly 16 is used for photographing detection and counting O type ring, and the good product discharge assembly 17 is used for conveying the O type ring qualified in detection to above the feeding belt packaging module group 2.

[0031] As Figure 7 , the feeding bag packaging module group 2 of the belt visual counting packaging machine includes the material roll 21, the material bag module 22, the punching module 23, the hot transfer printing module 24, the hopper 25, the packaging bag sealing module 26, the bag clamping module 27 and the packaging bag supporting bag 28, the material roll 21, the material bag module 22, the punching module 23 and the hot transfer printing module 24 are sequentially located inside the machine box 100, the hopper 25 is located above the inner side of the packaging bag sealing module 26 and corresponds to the discharge port of the good product discharge assembly 17, the bag clamping module 27 is located below the discharge port of the hopper 25, and the packaging bag supporting bag 28 is located below the hopper 25.

[0032] Specifically, the feeding bag packaging module 2 mainly comprises a roll material roller 21, a roll material bag module 22, a punching module 23, a heat transfer printing module 24, a hopper 25, a packaging bag sealing module 26, a bag clamping module 27 and a packaging bag supporting module 28, wherein the roll material roller 21 is used to wind the packaging bag; the roll material bag module 22 is used to convey the packaging bag; the punching module 23 is used to punch the passing packaging bag, so that the packaging bag can be ventilated after being packed with the O-shaped ring; the heat transfer printing module 24 is used to print the model, specification and quantity of the product and other data on the surface of the packaging bag; the hopper 25 is used to contain the O-shaped ring conveyed from above, so that the O-shaped ring is packed into the packaging bag; the packaging bag sealing module 26 is used to seal the packaging bag, inflate, cut and the like; the bag clamping module 27 is used to clamp the two ends of the packaging bag, so as to facilitate the packing of the O-shaped ring; and the packaging bag supporting module 28 is used to support the packed O-shaped ring, and then the O-shaped ring is placed on the down feeder elevator 3 for collection and packing.

[0033] The down feeder elevator 3 comprises a down feeder support 31, a speed regulating motor 32, a down feeder elevator belt 33 and a belt pressing bearing 34, the speed regulating motor 32 is arranged on the down feeder support 31 and controls the transmission of the down feeder elevator belt 22, and the belt pressing bearing 34 is arranged at the middle part of the down feeder elevator belt 33.

[0034] Specifically, the down feeder support 31 of the down feeder elevator 3 is used to support the down feeder elevator belt 33 at one end to form a certain angle, so as to facilitate the collection of the packed O-shaped ring packaging bag by the box or the box body of the discharge port, the speed regulating motor 32 is used to drive the down feeder elevator belt 33 to convey the O-shaped ring packaging bag, and the belt pressing bearing 34 is arranged at the middle part of the down feeder elevator belt 33, so as to facilitate the bending of the mechanism and also play a connecting role.

[0035] As Figure 4 The belt visual counting packaging machine comprises a mounting frame 131, a material guiding plate 132, a first scattering and arranging assembly 133, a second scattering and arranging assembly 134 and an adjusting assembly 135, the first scattering and arranging assembly 133 and the second scattering and arranging assembly 134 are arranged side by side in the mounting frame 131, the material guiding plate 132 is arranged at the middle part of the first scattering and arranging assembly 133 and the second scattering and arranging assembly 134, and the adjusting assembly 134 is arranged above the first scattering and arranging assembly 133 and the second scattering and arranging assembly 134. The first scattering and arranging assembly 133 and the second scattering and arranging assembly 134 are the same in structure and comprise a mounting seat 1331, a driving motor 1332 and a scattering roller 1333, a plurality of scattering blades 1334 are arranged on the periphery of the scattering roller 1333, the mounting seat 1331 is arranged on the mounting frame 131, the driving motor 1332 is arranged on the mounting seat 1331, the output shaft of the driving motor 1332 is connected with the scattering roller 1333, and the lower side of the material guiding plate 132 and the outer side of the second scattering and arranging assembly 134 are each provided with a blowing assembly 136.

[0036] Specifically, the scattering and arranging assembly 13 includes a mounting frame 131, a material guiding plate 132, a first scattering and arranging assembly 133, a second scattering and arranging assembly 134, and an adjusting assembly 135. The mounting frame 131 is mounted on the feeding belt line 12 to provide support. The material guiding plate 132 guides the O-rings at the front end to the front side of the scattering roller 1333 and scatters the O-rings by the scattering blades 1334 to arrange them in order. The first scattering and arranging assembly 133 roughly scatters the O-rings, and the second scattering and arranging assembly 134 finely scatters the O-rings. The adjusting assembly 135 is used to adjust the positions of the first and second scattering and arranging assemblies 133 and 134. When the O-rings are scattered, the driving motor 1332 drives the scattering roller 1333 to rotate, and the scattering blades 1334 on the scattering roller 1333 rotate to scatter the O-rings. In addition, a blowing assembly 136 is arranged outside the scattering assembly to prevent the O-rings from being adsorbed on the conveying belt and affecting the counting of the O-rings.

[0037] As Figure 5 The material guiding disc assembly 14 of the belt visual counting and packaging machine includes a mounting plate 141, a sliding table 142, a sliding plate 143, a brushless motor 144, and a material guiding disc 145. The mounting plate 141 is mounted outside the rear end of the feeding belt line 12, the sliding table 142 is mounted on the mounting plate 141, the sliding plate 143 is mounted on the sliding block 146 of the sliding table 142, and the brushless motor 144 and the material guiding disc 145 are mounted on the sliding plate 143.

[0038] Specifically, the material guiding disc assembly 14 further functions as a material guiding disc to arrange the O-rings one by one into the detection belt line 15 for detection. Inside the material guiding disc assembly 14, a material guiding block is arranged on the feeding belt line 12 to be used synchronously with the material guiding disc 145, so that the O-rings can be transported to the detection belt line 15 according to the specified position.

[0039] As Figure 6 The detection assembly 16 of the belt visual counting and packaging machine includes a mounting bracket 161, a dovetail sliding table 162, a camera bracket 163, a camera 164, and an RGB light source 165. The mounting bracket 161 is placed on the detection belt line 15, the dovetail sliding table 162 is arranged on the mounting bracket 161, the camera bracket 163 is arranged on the dovetail sliding table 162, the camera 164 and the RGB light source 165 are arranged on the camera bracket 163, and the RGB light source 165 is located below the camera 164.

[0040] Specifically, the detection assembly 16 is used for taking photos to detect whether the O-ring is qualified, the camera 164 is installed on the dovetail sliding table 162 through the camera support 163, the RGB light source 165 is arranged in a hemispherical bowl shape and is located below the camera 164, and when the O-ring passes below the RGB light source 165, the camera 164 takes photos to detect the O-ring.

[0041] As Figure 2 The qualified product discharging assembly 17 of the belt visual counting packaging machine comprises a qualified product bin 171, a qualified product blowing assembly 172 and a bin opening and closing mechanism 173, the qualified product blowing assembly 172 is arranged above the qualified product bin 171 and blows the qualified products into the qualified product bin, and the bin opening and closing mechanism 173 is arranged below the qualified product bin 171 and controls the opening and closing of the qualified product bin 171.

[0042] Specifically, the qualified product discharging assembly 17 is used for collecting the qualified O-ring into the qualified product bin 171, the qualified product blowing assembly 172 is used for blowing the qualified O-ring into the corresponding qualified product bin 171, and the bin opening and closing mechanism 173 is used for controlling the opening and closing of the qualified product bin 171 to prevent material stacking.

[0043] The visual counting process of the visual counting packaging machine is as follows:

[0044] The O-ring is placed in the feeding vibration disc 11, the O-ring is conveyed from the bottom to the top of the feeding vibration disc 11 and then to the feeding belt line 12, the O-ring is then scattered by the scattering and arranging assembly 13, the O-ring is then arranged in a single row by the material guiding disc assembly 14 and then enters the detection belt line 15, the qualified O-ring is then detected and counted by the detection assembly 16 and then enters the qualified product bin 171, and the visual photo counting of the O-ring is completed.

[0045] The packaging process of the visual counting packaging machine is as follows:

[0046] The packaging bag on the material winding roller 21 sequentially passes through the material winding bag module 22, the punching module 23, the heat transfer printing module 25 and the packaging bag sealing module 26, reaches between the packaging bag sealing module 26 and the bag clamping module 27, and finally reaches the bag clamping module 27, so that the packaging bag is clamped between two clamping blocks, the lower part of the packaging bag is sealed for the first time, the packaging bag is inflated at the same time of sealing, and the packaging bag is inflated; when the packaging bag is filled with O-rings, the upper end of the packaging bag is sealed for the second time, and the packaging bag is cut off after sealing, so that the packaging bag falls onto the packaging bag supporting device 28 and then falls onto the discharging elevator 3 for packaging.

[0047] The embodiments of the utility model are described in detail in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by ordinary skilled persons in the technical field without departing from the purpose of the utility model.

Claims

1. A belt-mounted visual inspection and counting packaging machine, characterized in that: The device includes a chassis and a feeding module, a feeding bag packaging module, and a discharge elevator housed within the chassis. The feeding bag packaging module is located below the feeding module, and the discharge elevator is located below the feeding bag packaging module. The feeding module includes a feeding vibrating disc, a feeding belt, a dispersing and arranging assembly, a guide disc assembly, a detection belt, a detection assembly, and a good product discharge assembly. The feeding vibrating disc is located outside the feeding belt, the dispersing and arranging assembly and the guide disc assembly are located on the feeding belt, the detection belt is located at the rear end of the feeding belt and connected to it, the detection assembly is located on the detection belt, and the good product discharge assembly is located at the rear end of the detection assembly and communicates with the inlet of the feeding bag packaging module. The feeding bag packaging module includes a roll roller, a roll bag module, a punching module, a heat transfer module, a hopper, a packaging bag sealing module, a bag clamping module, and a packaging bag support. The roll roller, roll bag module, punching module, and heat transfer module are sequentially arranged inside the machine housing. The hopper is located above the inner side of the packaging bag sealing module, corresponding to the discharge port of the good product discharge component. The bag clamping module is located below the discharge port of the hopper, and the packaging bag support is located below the hopper. The material feeding elevator includes a material feeding machine support, a speed-regulating motor, a material feeding elevator belt, and a pressure belt bearing. The speed-regulating motor is mounted on the material feeding machine support and controls the material feeding elevator belt to transport the workpiece. The pressure belt bearing is located in the middle of the material feeding elevator belt.

2. The belt inspection visual counting packaging machine as described in claim 1, characterized in that, The scattering and arranging assembly includes a mounting frame, a guide plate, a first scattering and arranging assembly, a second scattering and arranging assembly, and an adjustment assembly. The first scattering and arranging assembly and the second scattering and arranging assembly are arranged side by side inside the mounting frame. The guide plate is located in the middle of the first scattering and arranging assembly and the second scattering and arranging assembly. The adjustment assembly is located above the first scattering and arranging assembly and the second scattering and arranging assembly.

3. The belt inspection visual counting packaging machine as described in claim 2, characterized in that, The first and second dispersing and arranging components have the same structure, including a mounting base, a drive motor and a dispersing roller. The dispersing roller is provided with multiple dispersing blades around its periphery. The mounting base is located on a mounting frame. The drive motor is located on the mounting base. The output shaft of the drive motor is connected to the dispersing roller. Air blowing components are provided on the lower side of the guide plate and on the outer side of the second dispersing and arranging component.

4. The belt inspection visual counting packaging machine as described in claim 1, characterized in that, The guide plate assembly includes a mounting plate, a slide table, a slide plate, a brushless motor, and a guide plate. The mounting plate is installed on the outer side of the rear end of the feeding belt, the slide table is installed on the mounting plate, the slide plate is installed on the slider of the slide table, and the brushless motor and the guide plate are installed on the slide plate.

5. The belt inspection visual counting packaging machine as described in claim 1, characterized in that, The detection assembly includes a mounting bracket, a dovetail slide, a camera bracket, a camera, and an RGB light source. The mounting bracket is mounted on the detection conveyor belt, the dovetail slide is mounted on the mounting bracket, the camera bracket is mounted on the dovetail slide, and the camera and RGB light source are mounted on the camera bracket, with the RGB light source located below the camera.

6. The belt inspection visual counting packaging machine as described in claim 1, characterized in that, The good product discharge assembly includes a good product bin, a good product blowing assembly, and a bin opening and closing mechanism. The good product blowing assembly is located above the good product bin and blows qualified good products into the good product bin. The bin opening and closing mechanism is located below the good product bin and controls the opening and closing of the good product bin.

7. The belt inspection visual counting packaging machine as described in claim 1, characterized in that, The chassis is also equipped with a monitor, operation buttons, keyboard and mouse box, electrical control box and warning lights.

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