Leveling device for aluminum bar bundling

Abstract

The utility model discloses a leveling device for binding aluminum bars, which comprises a feed hopper, a rolling platform and a collecting hopper, the top of the rolling platform is connected with a leveling mechanism and a driving mechanism used for conveying materials, the rolling platform is provided with a clamping and correcting mechanism and a cleaning mechanism, the clamping and correcting mechanism comprises a plurality of self-adaptive clamping plates, and the self-adaptive clamping plates are connected with the collecting hopper. The cleaning mechanism comprises a plurality of spray heads arranged on the outer side wall of the aluminum bar. Through the clamping correction mechanisms arranged at the feeding end and the discharging end of the rolling device, the self-adaptive clamping plates in the clamping correction mechanisms can relieve shaking generated when an aluminum bar is leveled so that the leveling effect can be achieved to the maximum extent, the cleaning devices arranged on the two sides of the rolling device can clean the surface of the aluminum bar before and after the aluminum bar enters the rolling device, and therefore the aluminum bar can be conveniently cleaned. And scratches or dents caused by residual impurities on the surface of the aluminum plate during leveling are avoided.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of metal processing, and particularly relates to a flattening device for aluminum rod bundling. BACKGROUND

[0002] In today's booming industrial production system, aluminum rods, with their excellent properties, play an indispensable role in raw materials in many key fields such as construction, transportation, electronics and mechanical manufacturing. With the development of various industries towards refinement and high-end, the quality control of aluminum rods is becoming increasingly strict, and the precision standard is continuously rising, which makes the aluminum rod flattening process more and more critical in the whole aluminum processing flow, and becomes the core link to determine the quality of aluminum products. However, in the production process of aluminum rods, due to various factors, such as too high temperature or unstable pressure of aluminum liquid in the casting process, which leads to uneven flow of aluminum liquid, and after solidification, it may cause the aluminum rod to bend and deform. At this time, it is necessary to use an aluminum rod flattening device to correct the aluminum rod.

[0003] However, in the actual application of the traditional aluminum rod flattening device, when the bent aluminum rod rotates in the roller, due to uneven stress at the bending part, the aluminum rod cannot be flattened stably along the predetermined path. At this time, in order to achieve the flattening effect to the greatest extent, artificial support is often needed to reduce the disturbance of shaking to the aluminum rod flattening process. In addition, the traditional aluminum rod flattening device cannot directly clean the aluminum rod during flattening, which may cause the metal scraps and other impurities remaining on the surface of the aluminum rod to directly contact with the equipment during the flattening process, causing scratches or indentations on the aluminum rod and affecting the appearance and precision.

[0004] Therefore, a flattening device for aluminum rod bundling is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] The purpose of the present application is to provide a flattening device for aluminum rod bundling to solve the above problems and solve the problems raised in the background art.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: a flattening device for aluminum rod bundling, comprising a feed hopper, a roller platform and a collection hopper, the top of the roller platform is connected with a flattening mechanism for material correction and a drive mechanism connected with the drive end of the flattening mechanism for material conveying, characterized in that: the feed end and the discharge end of the roller platform are each provided with a clamping correction mechanism and a cleaning mechanism, the clamping correction mechanism comprises a plurality of self-adaptive clamping plates arranged in a circle along the outer side wall of the aluminum rod, the diameter formed by the arrangement is smaller than the outer diameter of the aluminum rod, the outer side wall of each of the plurality of self-adaptive clamping plates is connected with a buffer and fixedly connected to the roller platform, and the cleaning mechanism comprises a plurality of nozzles arranged on the outer side wall of the aluminum rod.

[0007] Preferably, the buffer comprises a piston rod, one end of the piston rod is fixedly connected to the outer side wall of the adaptive clamp plate, the other end of the piston rod is movably connected with a cylinder barrel, the outer side wall of the cylinder barrel is provided with a damping spring, one end of the damping spring is fixedly connected to the inner side wall of the piston rod and wraps the cylinder barrel, the other end of the cylinder barrel and the damping spring is fixedly connected with a buffer seat, and the buffer seat is fixedly connected to the surface of the rolling platform.

[0008] Preferably, one end of the plurality of nozzles is commonly connected with a wind box, two wind boxes are commonly connected with an air guide pipe between each other, the other end of the air guide pipe is fixedly connected with a fan, and the fan and one end of the wind box are fixedly connected to the rolling platform.

[0009] Preferably, the feeding hopper is provided with a chute, the inner side of the chute is slidably connected with a push plate, and the outer side wall of the push plate is fixedly connected with an air cylinder.

[0010] Preferably, the flattening mechanism comprises a plurality of groups of rolling wheels, the two ends of each group of rolling wheels are fixedly connected with tapered wheels, and the tapered wheels are meshingly connected with each other, and one end of one of the tapered wheels is connected with a driving mechanism and drives the rolling wheel to rotate.

[0011] Preferably, the opposite side of one group of the adaptive clamp plate is inclined, facilitating feeding.

[0012] Preferably, the rolling platform is rotatably connected with a discharging wheel at the discharging end, and one end of the discharging wheel is connected with the driving mechanism.

[0013] Preferably, the collecting hopper is provided with a plurality of notches in the inner side, facilitating bundling of the aluminum rods.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] In the utility model, when the bent aluminum rod is fed into the rolling device through the feeding hopper for flattening, the clamping and correcting mechanism arranged at the feeding end and the discharging end of the rolling device can relieve the shaking of the aluminum rod during flattening through the adaptive clamp plate in the clamping and correcting mechanism, so that the flattening effect is maximized. In addition, the cleaning device arranged on both sides of the rolling device can clean the surface of the aluminum rod before and after the aluminum rod enters the rolling device, so that the scratches or dents caused by the residual sundries on the surface of the aluminum plate during flattening are avoided. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a main structure schematic view of the utility model;

[0017] Figure 2 It is a structure schematic view of the clamping and correcting mechanism of the utility model;

[0018] Figure 3 It is a structure schematic view of the feeding hopper of the utility model;

[0019] Figure 4 The cleaning device structure schematic view of the utility model;

[0020] Figure 5 The discharge hopper structure schematic view of the utility model;

[0021] In the figure: 1, feed hopper;2, roller platform;3, collection hopper;4, roller wheel;5, air bellow;6, buffer seat;7, fan;8, drive mechanism;9, notch;10, discharge wheel;11, conical wheel;12, air cylinder;13, piston rod;14, spray head;15, self-adapting clamp plate;16, damping spring;17, push plate;18, sliding slot;19, cylinder barrel;20, air guide pipe. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0023] Embodiment: please refer to Figures 1-5 The utility model provides a kind of technical solutions: a kind of flattening device for aluminium bar bundling, including feed hopper 1, roller platform 2 and collection hopper 3, the top of roller platform 2 is connected with the flattening mechanism for material correction and is connected with the drive mechanism 8 of flattening mechanism drive end for material conveying, the feed end and discharge end of roller platform 2 are equipped with clamping correction mechanism and cleaning mechanism, clamping correction mechanism includes multiple self-adapting clamp plate 15 in circular arrangement along the outer side wall of aluminium bar, the diameter formed by its arrangement is less than the outer diameter of aluminium bar, the outer side wall of multiple self-adapting clamp plate 15 is connected with buffer and is fixedly connected in roller platform 2, cleaning mechanism includes multiple spray head 14 arranged in the outer side wall of aluminium bar.

[0024] Among them, buffer includes piston rod 13, one end of piston rod 13 is fixedly connected on the outer side wall of self-adapting clamp plate 15, the other end of piston rod 13 is movably connected with cylinder barrel 19, cylinder barrel 19 outer side wall is equipped with damping spring 16, one end of damping spring 16 is fixedly connected on the inner side wall of piston rod 13 and wraps cylinder barrel 19, the other end of cylinder barrel 19 and damping spring 16 is fixedly connected with buffer seat 6, buffer seat 6 is fixedly connected on the surface of roller platform 2, when aluminium bar starts to flatten, aluminium bar shakes, and self-adapting clamp plate 15 clamping aluminium bar will push and compress piston rod 13 and damping spring 16, to achieve the effect of reducing vibration.

[0025] Wherein, one side of a plurality of spray heads 14 are collectively connected with a wind box 5, two wind boxes 5 are collectively connected with a gas guide pipe 20, the other end of the gas guide pipe 20 is fixedly connected with a fan 7, the fan 7 and one side of the wind box 5 are fixedly connected on the roller platform 2, when the aluminum bar is transmitted into it, the wind output by the fan 7 is transmitted to the plurality of spray heads 14 through the gas guide pipe 20, and the dirt on the surface of the aluminum bar is cleaned.

[0026] Wherein, the feeding hopper 1 is provided with a chute 18, the inside of the chute 18 is slidably connected with a push plate 17, the outer side wall of the push plate 17 is fixedly connected with a gas cylinder 12, the push plate 17 is driven to push the material, when in use, the aluminum bar enters the inside of the feeding hopper 1, falls into the chute 18 and is pushed by the push plate 17 connected with the gas cylinder 12 into the roller platform to be flattened.

[0027] Wherein, the flattening mechanism includes a plurality of roller wheels 4, the two ends of the plurality of roller wheels 4 are fixedly connected with tapered wheels 11, the tapered wheels 11 are meshingly connected with each other between each group, one end of one of the tapered wheels 11 is connected with a driving mechanism 8 and drives the roller wheel 4 to rotate, the plurality of roller wheels 11 rotate by meshing the tapered wheels at their two ends, and drive the aluminum bar to be transmitted.

[0028] Wherein, the opposite side of each group of self-adapting clamps 15 is inclined, the aluminum bar is pushed by the push plate 17 into the inclined surface of the self-adapting clamp 15, and the piston rod 13 is extruded to make the opening and closing degree of the self-adapting clamp 15 adapt to the diameter of the aluminum bar, and the aluminum bar is clamped and fixed by the flat surface of the self-adapting clamp 15 as it continues to be pushed forward.

[0029] Wherein, the discharge end of the roller platform 2 is rotatably connected with a discharge wheel 10, one end of the discharge wheel 10 is connected with the driving mechanism 8, when the flattening of the aluminum bar is completed, the discharge wheel drives the aluminum bar to be transmitted into the collecting hopper to discharge the aluminum bar, a plurality of notches 9 are formed in the inside of the collecting hopper 3, the collecting hopper 3 is placed at an inclined angle and fixed at the discharge end of the roller platform 2, the aluminum bar discharged by the discharge wheel falls into the collecting hopper 3 after being flattened, and the notches formed in the collecting hopper 3 also facilitate bundling the aluminum bar.

[0030] The working principle is: when using, the aluminum rod is put into the feeding hopper 1, the push plate 17 in the feeding hopper 1 pushes the aluminum rod into the inclined surface of the self-adaptive clamp plate 15 along with the air cylinder 12, and extrudes the piston rod 13 to make the opening and closing degree of the self-adaptive clamp plate 15 adapt to the diameter of the aluminum rod, and the aluminum rod is clamped and fixed by the flat surface of the self-adaptive clamp plate 15 as the aluminum rod continues to be pushed forward, the push plate 17 pushes the aluminum rod into the cleaning mechanism, the fan 7 operates to transmit the wind into the air bellow 5 and through the air guide pipe, and finally the wind is blown to the surface of the aluminum rod by the multiple spray heads 14 to clean the surface of the aluminum rod, and the cleaned aluminum rod enters the leveling mechanism to be leveled, the roller pressing wheel 4 extrudes and transmits the aluminum rod during leveling, at this time the self-adaptive clamp plate 15 clamping the aluminum rod will adaptively adjust the shaking of the aluminum rod during leveling to slow down the shaking of the aluminum rod to the maximum extent to achieve the leveling effect, and the leveled aluminum rod falls into the collecting hopper 3 through the discharging wheel 10 to facilitate the subsequent bundling operation of the personnel.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A leveling device for bundling aluminum rods, comprising a feeding hopper (1), a roller pressing platform (2), and a collecting hopper (3), wherein the top of the roller pressing platform (2) is connected to a leveling mechanism for material straightening and a driving mechanism (8) connected to the driving end of the leveling mechanism for material conveying, characterized in that: The roller pressing platform (2) is equipped with a clamping and straightening mechanism and a cleaning mechanism at both the feeding end and the discharge end. The clamping and straightening mechanism includes multiple adaptive clamping plates (15) arranged in a circle along the outer side wall of the aluminum rod. The diameter formed by their arrangement is smaller than the outer diameter of the aluminum rod. The outer side walls of the multiple adaptive clamping plates (15) are connected to buffer members and fixedly connected to the roller pressing platform (2). The cleaning mechanism includes multiple nozzles (14) set on the outer side wall of the aluminum rod.

2. The leveling device for bundling aluminum rods according to claim 1, characterized in that: The buffer includes a piston rod (13), one end of which is fixedly connected to the outer wall of the adaptive clamping plate (15), and the other end of which is movably connected to a cylinder (19). The outer wall of the cylinder (19) is provided with a shock-absorbing spring (16), one end of which is fixedly connected to the inner wall of the piston rod (13) and wraps around the cylinder (19). The other ends of the cylinder (19) and the shock-absorbing spring (16) are jointly fixed to a buffer seat (6), which is fixedly connected to the roller pressing platform (2).

3. The leveling device for bundling aluminum rods according to claim 1, characterized in that: One side of each of the multiple nozzles (14) is connected to a blower box (5), and two blowers box (5) are connected to a common air guide pipe (20). The other end of the air guide pipe (20) is fixedly connected to a fan (7). One end of the fan (7) and the blower box (5) are both fixedly connected to the roller pressing platform (2).

4. The leveling device for bundling aluminum rods according to claim 1, characterized in that: The feed hopper (1) is provided with a chute (18), and a push plate (17) is slidably connected inside the chute (18). A cylinder (12) is fixedly connected to the outer wall of the push plate (17) to drive the push plate (17) to push the material.

5. A leveling device for bundling aluminum rods according to claim 1, characterized in that: The leveling mechanism includes multiple sets of rollers (4), each set of rollers (4) has a conical wheel (11) fixedly connected to both ends, and each set of conical wheels (11) is meshed with each other. One end of one of the conical wheels (11) is connected to a drive mechanism (8) and drives the rollers (4) to rotate.

6. The leveling device for bundling aluminum rods according to claim 1, characterized in that: The opposite side of each set of adaptive clamps (15) is inclined to facilitate feeding.

7. A leveling device for bundling aluminum rods according to claim 1, characterized in that: The discharge end of the roller pressing platform (2) is rotatably connected to a discharge wheel (10), and one end of the discharge wheel (10) is connected to the drive mechanism (8).

8. A leveling device for bundling aluminum rods according to claim 1, characterized in that: The collection hopper (3) has multiple slots (9) inside to facilitate the bundling of aluminum rods.

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