Automatic overturning bale breaker
By combining a hydraulically driven tilting chamber with an activated carbon adsorption plate, the energy waste and wear caused by gear meshing transmission are solved, achieving a low-energy and high-efficiency unpacking process, extending equipment life and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-03-24
AI Technical Summary
In existing automatic flipping and unpacking machines, friction and vibration caused by gear meshing transmission lead to energy waste, high motor power output, and component wear, increasing energy consumption and equipment maintenance costs, and shortening equipment life.
The tilting chamber is driven by a hydraulic telescopic rod, which, combined with activated carbon adsorption plates, purifies the air, reduces energy consumption, and improves production efficiency.
It reduced equipment operating costs, extended equipment lifespan, and increased production speed.
Smart Images

Figure CN224029438U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of operational technology, and in particular to an automatic flipping unpacking machine. Background Technology
[0002] An automatic flipping unpacking machine is a device that can flip and remove the outer packaging of packages. Chinese utility model patent, authorization announcement number "CN220596423U", discloses an automatic flipping unpacking machine, including a housing. The housing is movably connected to a flipping chamber via a rotating rod. A first gear is fixedly installed at one end of the rotating rod, and the first gear meshes with a second gear. The second gear is movably connected to the housing via a rotating shaft. A gear plate is provided above the second gear and is adapted to the second gear. A third gear meshes with the second gear. A motor is provided on one side of the third gear and is fixedly connected to the third gear via an output shaft. A support rod is provided at the bottom of the motor. A sliding groove is opened on one side of the outer side of the housing, and the bottom of the gear plate is located in the sliding groove. This utility model's automatic flipping unpacking machine can significantly flip the flipping chamber, preventing packages from remaining inside, improving work efficiency, and simultaneously removing dust generated during package cutting and transportation, without affecting the air quality of the work area.
[0003] The above-mentioned technical solution, by setting a first gear, a second gear, and a third gear, enables the tilting chamber to rotate 180 degrees, allowing packages placed in the tilting chamber to fall smoothly onto the top of the guide roller. The guide roller is inclined, and the packages falling onto the top of the guide roller will slide to the cutting blade for cutting. However, the above technical solution still has certain drawbacks. For example, although the above equipment can make the tilting chamber rotate 180 degrees through the first gear, the gear teeth will inevitably rub against each other during long-term meshing transmission. In addition, due to manufacturing and assembly precision limitations, the meshing gap between the gears will also cause vibration. As the unpacking machine needs to run frequently, the long-term friction and vibration lead to a large amount of energy waste. The motor needs to continuously output high power to maintain the normal rotation of the tilting chamber. This not only increases the company's energy consumption costs, but also accelerates the wear of the motor and gear components, shortens the overall service life of the equipment, and thus reduces the practicality of the equipment. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide an automatic flipping unpacking machine. The machine can flip the flipping chamber 180 degrees through the first, second and third gears. However, during the long-term meshing transmission of multiple gears, friction inevitably exists between the tooth surfaces. In addition, due to the limitations of manufacturing and assembly precision, the meshing gap between the gears will also cause vibration. As the unpacking machine needs to run frequently, the long-term friction and vibration lead to a large amount of energy waste. The motor needs to continuously output high power to maintain the normal flipping of the flipping chamber. This not only increases the energy consumption cost of enterprises, but also accelerates the wear of motor and gear components, shortens the overall service life of the equipment, and thus reduces the practicality of the equipment.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic flipping unpacking machine, comprising a box and a collection box, wherein the box is provided with a flipping component;
[0006] The tilting assembly includes a movable block, a tilting compartment, and a support plate. The support plate is fixedly connected to the support column on the lower left side of the box. The movable block is fixedly connected to one side of the outer wall of the movable block. A fixed block is fixedly connected to the upper surface of the support plate, and a rotating block is rotatably connected to the upper end of the fixed block.
[0007] A hydraulic telescopic rod is installed on the outer wall of the rotating block away from the fixed block. The output end of the hydraulic telescopic rod is fixedly connected to a fixed rod. A fixed mounting block is fixedly connected to the lower end of the opening on one side of the box. A transport component is installed inside the box.
[0008] Preferably, the fixed rod has a groove that is rotatably connected to the outer wall of the movable block;
[0009] The upper part of the tilting chamber is rotatably connected to the interior of the fixed mounting block.
[0010] Preferably, a dust collection box is fixedly connected to the outer wall of the rear end of the box, and the outer wall of the dust collection box is provided with a dust collection box, and the sliding block groove is U-shaped;
[0011] The dust collection box extends fixedly into the interior of the box at one end near the box body.
[0012] Preferably, a sliding block is slidably connected inside the sliding block groove, and an activated carbon adsorption plate is fixedly connected to the inner wall of the sliding block;
[0013] The interior of the dust collection box is connected to the interior of the main body;
[0014] The transport components are arranged at an angle, and cylinders are fixedly connected to both outer walls of the box.
[0015] Preferably, the interior of the housing is provided with two cutting components;
[0016] The output ends of the two cylinders slide into the interior of the housing and are fixedly connected to the outer wall of the support frame on the corresponding cutting component. Three fans are installed inside the upper end of the dust collection box.
[0017] Preferably, the outer walls of the two protrusions on the sliding block are threaded with fixing bolts, and the ends of the two fixing bolts near the housing extend threadedly to the outside of the protrusions and are threadedly connected to the corresponding grooves on the upper surface of the housing.
[0018] The inner wall of the rear end of the box has two conical block grooves, and the outer walls of the two conical blocks at the bottom of the collection box are slidably connected to the interior of the corresponding conical block grooves.
[0019] Compared with the prior art, the beneficial effects of this utility model are:
[0020] 1. This automatic flipping unpacking machine uses the extension of a hydraulic telescopic rod in the flipping assembly to push a fixed rod. The fixed rod then drives the movable block to move. Since the movable block is connected to the flipping chamber, and the upper end of the flipping chamber is rotatably connected to the fixed mounting block, the flipping chamber begins to flip around the fixed mounting block, dumping the items to be unpacked onto the conveyor belt of the transport assembly. This results in relatively low energy consumption, reducing the operating cost of the equipment. At the same time, in scenarios where frequent flipping operations are required, it can effectively shorten the time of a single work cycle and improve the overall production rhythm. Attached Figure Description
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0023] Figure 2 This is a schematic diagram of the external structure of the tilting compartment of this utility model;
[0024] Figure 3 This is a schematic diagram of the external structure of the activated carbon adsorption plate of this utility model;
[0025] Figure 4 This utility model Figure 3 A structural schematic diagram of the enlarged view at point A in the middle.
[0026] Reference numerals: 1. Box body; 2. Dust collection box; 3. Fixing bolt; 4. Sliding block; 5. Sliding block groove; 6. Cylinder; 7. Transport assembly; 8. Hydraulic telescopic rod; 9. Fixing rod; 10. Movable block; 11. Tilting chamber; 12. Fixed mounting block; 13. Support plate; 14. Conical block groove; 15. Collection box; 16. Cutting assembly; 17. Fixing block; 18. Rotating block; 19. Activated carbon adsorption plate. Detailed Implementation
[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0028] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0029] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0030] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0031] Please see Figure 1-4 This utility model provides a technical solution: an automatic flipping unpacking machine, including a box 1 and a collection box 15;
[0032] A flipping assembly is provided on box 1;
[0033] The tilting assembly includes a movable block 10, a tilting compartment 11, and a support plate 13. The support plate 13 is fixedly connected to the support column on the lower left side of the box 1. The movable block 10 is fixedly connected to the outer wall of one side of the movable block 10. A fixed block 17 is fixedly connected to the upper surface of the support plate 13. A rotating block 18 is rotatably connected to the upper end of the fixed block 17. A hydraulic telescopic rod 8 is installed on the outer wall of the rotating block 18 away from the fixed block 17. A fixed rod 9 is fixedly connected to the output end of the hydraulic telescopic rod 8. The fixed rod 9 has a slot and is rotatably connected to the outer wall of the movable block 10. A fixed mounting block 12 is fixedly connected to the lower end of the opening on one side of the box 1. The upper interior of the tilting compartment 11 is rotatably connected to the interior of the fixed mounting block 12. A transport assembly 7 is installed inside the box 1.
[0034] The dust collection box 2 is fixedly connected to the outer wall of the rear end of the box 1. The outer wall of the dust collection box 2 has a dust collection box 2. The sliding block groove 5 is U-shaped. The end of the dust collection box 2 near the box 1 extends into the interior of the box 1. A sliding block 4 is slidably connected inside the sliding block groove 5. An activated carbon adsorption plate 19 is fixedly connected to the inner wall of the sliding block 4. The interior of the dust collection box 2 is connected to the interior of the box 1. The transport component 7 is arranged at an angle. Cylinders 6 are fixedly connected to the outer walls on both sides of the box 1. Two cutting components 16 and two cylinders are installed inside the box 1. The output end of 6 slides into the interior of the housing 1 and is fixedly connected to the outer wall of the support frame on the corresponding cutting component 16. Three fans are installed inside the upper end of the dust collection box 2. The outer walls of the two protrusions on the sliding block 4 are threaded with fixing bolts 3. The ends of the two fixing bolts 3 near the housing 1 are threaded to the outside of the protrusions and are threadedly connected to the corresponding grooves on the upper surface of the housing 1. Two conical block grooves 14 are opened on the inner wall of the rear end of the housing 1. The outer walls of the two conical blocks at the lower end of the collection box 15 are slidably connected to the interior of the corresponding conical block grooves 14.
[0035] Furthermore, when using the device, it is started by connecting to an external power source. The items to be unpacked are placed in the tilting chamber 11. At this time, the hydraulic telescopic rod 8 is activated, extending and pushing the fixed rod 9. The fixed rod 9 drives the movable block 10 to move. Since the movable block 10 is connected to the tilting chamber 11, and the upper end of the tilting chamber 11 is rotatably connected to the fixed mounting block 12, the tilting chamber 11 begins to tilt around the fixed mounting block 12, dumping the items to be unpacked onto the conveyor belt of the transport assembly 7. Then, the drive mechanism on the transport assembly 7 drives the conveyor belt to transport the items to be unpacked. Then, the device is activated... The output end of cylinder 6 pushes the support frame of cutting assembly 16, bringing the cutting blade on cutting assembly 16 closer to the packaging. Then, the drive mechanism on cutting assembly 16 drives the cutting blade to cut the packaging, opening it up. During the unpacking process, the dust generated enters the dust collection box 2 with the airflow. The three fans at the top of dust collection box 2 are activated, accelerating the airflow and drawing the dust into dust collection box 2. When the air passes through the activated carbon adsorption plate 19 on the inner wall of sliding block 4, the dust and impurities are adsorbed, and the purified air is discharged from dust collection box 2. Finally, the material falls into collection box 15 for collection.
[0036] By extending the hydraulic telescopic rod 8 in the flipping assembly, the fixed rod 9 is pushed, and the fixed rod 9 drives the movable block 10 to move. Since the movable block 10 is connected to the flipping chamber 11, and the upper end of the flipping chamber 11 is rotatably connected to the fixed mounting block 12, the flipping chamber 11 begins to flip around the fixed mounting block 12, dumping the items to be unpacked onto the conveyor belt of the transport assembly 7. This results in relatively low energy consumption, reducing the operating cost of the equipment. At the same time, in scenarios where frequent flipping operations are required, it can effectively shorten the time of a single work cycle and improve the overall production rhythm.
[0037] Structural Description: Box 1: As the main structure of the unpacking machine, it provides the installation base for other components. Inside, there are transport components 7 and two cutting components 16. The dust collection box 2 is fixedly connected to the outer wall of the rear end. The lower end of the opening on one side is fixedly connected to the fixing block 12 for connecting the tilting chamber 11. Two conical block grooves 14 are opened on the inner wall of the rear end for installing the collection box 15. Cylinders 6 are fixedly connected to the outer walls on both sides for driving the cutting components 16.
[0038] Collection box 15: The outer walls of the two conical blocks at the bottom end are slidably connected to the conical block groove 14 on the inner wall of the rear end of the box body 1, and are used to collect the unpacked materials;
[0039] Movable block 10: It is connected to the support plate 13 through components such as fixed block 17, rotating block 18, hydraulic telescopic rod 8 and fixed rod 9. It can move under the action of hydraulic telescopic rod 8, thereby driving the tilting chamber 11 to tilt.
[0040] Tilting compartment 11: The upper interior is rotatably connected to the fixed mounting block 12, and can be flipped around this connection point to hold items to be unpacked;
[0041] Support plate 13: It is fixed on the support column on the lower left side of the box 1, and provides support for other parts of the flipping assembly. The fixing block 17 is fixedly connected on it, which is the basic component for the rotatable connection of the rotating block 18.
[0042] Fixed block 17: The upper end is rotatably connected to the rotating block 18, providing a rotation support point for the rotating block 18;
[0043] Rotating block 18: One end is rotatably connected to the fixed block 17, and the other end is equipped with a hydraulic telescopic rod 8. Under the action of the hydraulic telescopic rod 8, it can rotate around the fixed block 17, thereby changing the position of the movable block 10.
[0044] Hydraulic telescopic rod 8: One end is connected to the rotating block 18, and the other end is rotatably connected to the movable block 10 through the fixed rod 9. The telescopic action pushes the movable block 10 to realize the flipping of the tilting chamber 11.
[0045] Fixed rod 9: It has a groove and is rotatably connected to the outer wall of movable block 10, which serves to transmit the power of hydraulic telescopic rod 8;
[0046] Dust collection box 2: fixed to the outer wall of the rear end of the box 1, with one end near the box 1 extending into the interior of the box 1 and communicating with the interior of the box 1. Its outer wall has a sliding block groove 5, and three fans are installed inside the upper end to collect dust generated during the unpacking process.
[0047] Sliding block 4: It is slidably connected in the sliding block groove 5, and the activated carbon adsorption plate 19 is fixedly connected to the inner wall, which can purify the air in the dust collection box 2. The protrusion on the sliding block 4 is connected to the upper surface of the box 1 by the fixed bolt 3 through the groove thread, which can fix the position of the sliding block 4.
[0048] Activated carbon adsorption plate 19: Fixed to the inner wall of sliding block 4, it uses the adsorption properties of activated carbon to adsorb dust and impurities in the air inside dust collection box 2, thus purifying the air.
[0049] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An automatic flipping unpacking machine, comprising a housing (1) and a collection box (15), characterized in that: The box (1) is equipped with a flipping component; The flipping assembly includes a movable block (10), a flipping compartment (11), and a support plate (13). The support plate (13) is fixedly connected to the support column on the lower left side of the box (1). The movable block (10) is fixedly connected to the outer wall of one side of the movable block (10). A fixed block (17) is fixedly connected to the upper surface of the support plate (13). A rotating block (18) is rotatably connected to the upper end of the fixed block (17). Among them, a hydraulic telescopic rod (8) is installed on the outer wall of the rotating block (18) away from the fixed block (17), and a fixed rod (9) is fixedly connected to the output end of the hydraulic telescopic rod (8). A fixed mounting block (12) is fixedly connected to the lower end of the opening on one side of the box (1), and a transport component (7) is installed inside the box (1).
2. The automatic flipping unpacking machine according to claim 1, characterized in that: The fixed rod (9) has a slot and is rotatably connected to the outer wall of the movable block (10); The upper interior of the tilting chamber (11) is rotatably connected to the interior of the fixed mounting block (12).
3. The automatic flipping unpacking machine according to claim 1, characterized in that: The outer wall of the rear end of the box (1) is fixedly connected to a dust collection box (2), and the outer wall of the dust collection box (2) is provided with a dust collection box (2), and the sliding block groove (5) is U-shaped; The dust collection box (2) extends into the interior of the box body (1) from one end near the box body (1).
4. The automatic flipping unpacking machine according to claim 3, characterized in that: The sliding block groove (5) is slidably connected to a sliding block (4), and the inner wall of the sliding block (4) is fixedly connected to an activated carbon adsorption plate (19). The interior of the dust collection box (2) is connected to the interior of the box body (1); The transport component (7) is arranged at an angle, and cylinders (6) are fixedly connected to both outer walls of the box (1).
5. The automatic flipping unpacking machine according to claim 1, characterized in that: The box (1) is equipped with two cutting components (16) inside; Among them, the output ends of the two cylinders (6) slide to the inside of the box (1) and are fixedly connected to the outer wall of the support frame on the corresponding cutting component (16), and three fans are installed inside the upper end of the dust collection box (2).
6. The automatic flipping unpacking machine according to claim 4, characterized in that: The sliding block (4) has two protrusions on its outer walls threaded with fixing bolts (3). The two fixing bolts (3) are threaded to the outside of the protrusions at one end near the box (1) and are threaded to the corresponding grooves on the upper surface of the box (1). Among them, two conical block grooves (14) are opened on the inner wall of the rear end of the box (1), and the outer walls of the two conical blocks at the lower end of the collection box (15) are slidably connected to the interior of the corresponding conical block grooves (14).
Citation Information
Patent Citations
Bale breaker capable of turning over automatically
CN220596423U