Container dumping device
By designing the lifting and tilting mechanism of the container tilting device, the inconvenience and safety issues of handling and unloading large containers are solved, realizing the rapid clamping and fixing of containers and precise unloading control, and avoiding residual material at the bottom of the container.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-03-24
AI Technical Summary
Large containers are inconvenient to handle and prone to danger during handling and unloading, and material residue is easily left at the bottom of the container, resulting in waste and environmental pollution.
A container tilting device was designed, comprising a lifting mechanism and a tilting mechanism. It utilizes a cylinder-plunger device, a crossbeam, a support arm, and a tilting controller to achieve the lifting and tilting of large containers. The containers are clamped and fixed by clamping and locking components, and the lifting and tilting of the containers are controlled by a pneumatic-hydraulic mechanism. It is equipped with a gas feeding and flow detection device to achieve accurate unloading.
It enables easy and safe operation of large containers, can quickly fix containers of different sizes, avoids residue at the bottom of the container, and achieves precise unloading control.
Smart Images

Figure CN224030194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical conveying equipment field especially, it is a container dumping device for making large -scale container dump. BACKGROUND
[0002] In industrial processing production, often use for storing paint, glue etc. Large -scale container. Because the container body volume is big, in addition to the content stored in the inside quantity is much, therefore total weight is heavy, in the traditional handling, unloading, because its volume is big and weight is heavy, inconvenient operation and easy to happen dangerous. In addition, the container bottom is also easy to have residual and cause waste and environmental pollution.
[0003] Thus, in the handling, unloading site, need a kind of special handling unloading device for large -scale container. CONTENT
[0004] For the above-mentioned problem, the utility model provides a kind of container dumping device for large -scale container operation simple, safety is high, and different size container can be quickly realized clamping and fixed and clamping reliable, do not make the container bottom residual and can accurately carry out unloading control.
[0005] Scheme for solving problem
[0006] One mode of the utility model is a container dumping device, for making large -scale container dump, its characterized in that, the container dumping device is equipped with: lifting mechanism, for making the large -scale container lift, the lifting mechanism has predetermined descending position, can make the large -scale container from predetermined descending position to predetermined ascending position and keep;And overturning mechanism, drive the large -scale container in predetermined ascending position, so that the large -scale container overturns around pivot axis, to dump material from the large -scale container.
[0007] In addition, preferably, the lifting mechanism is equipped with a pair of cylinder-piston devices that are vertically arranged and spaced apart by a predetermined interval, each cylinder-piston device includes a cylinder and a plunger that is inserted into the cylinder in a telescopic manner with respect to the cylinder.
[0008] In addition, preferably, the container dumping device further comprises: a cross beam fixed to the upper end of the plunger; and a pair of support arms fixed to the inner side of the plunger in the length direction of the cross beam at a predetermined interval, and each vertically drops from the cross beam, the overturning mechanism is installed at the lower end of the support arm, and is provided with a clamping portion for receiving and holding the large -scale container and an overturning controller for overturning the large -scale container around the pivot axis.
[0009] Further, preferably, the clamping portion is provided with a gripping member installed between the support arms and capable of being separated in the circumferential direction for circumferentially gripping the outer periphery of the large-sized container, and a locking member installed on the outer peripheral surface of the gripping member for locking the gripping member.
[0010] Further, preferably, the overturning control is provided with a rotary motor installed on the outside of one of the support arms in the length direction of the cross beam, a rotation shaft of the rotary motor being connected to the gripping member, and the gripping member being rotated by the rotation of the rotation shaft.
[0011] Further, preferably, the overturning control is further provided with a manual operation portion capable of controlling the number of rotations of the rotary motor by manual operation of an operator.
[0012] Further, preferably, the manual operation portion is an operation handle on which a scale is engraved, and the operator can rotate the rotary motor by a corresponding number of rotations by rotating the operation handle by a prescribed scale.
[0013] Further, preferably, a protruding portion is formed on each of the mutually facing two sides of the outer peripheral surface of the gripping member by protruding outward, a plurality of grooves arranged in the height direction are formed in each of the protruding portions, the plurality of grooves on the two sides are formed as a plurality of pairs in which the heights in the height direction are kept consistent, a fixing pin is installed on the outside in the length direction of the cross beam at the lower end of the other support arm on which the rotary motor is not installed, and the fixing pin and a rotation connecting member of the gripping member connected to the rotation shaft of the rotary motor are inserted into one pair of the plurality of pairs of grooves, respectively, and the fixing pin and the rotation connecting member define a pivot axis of the large-sized container.
[0014] Further, preferably, the lifting mechanism is a pneumatic hydraulic mechanism, and the lifting mechanism is further provided with a gas source pressure stabilizer, a pneumatic device control portion, and a compressed air pipeline, the gas source pressure stabilizer is provided with a safety valve that automatically releases pressure when the pressure of the input compressed air exceeds a set threshold, a pressure gauge that detects the pressure of the input compressed air, and a filter that filters the input compressed air, the pneumatic device control portion controls the flow direction and pressure of the working liquid in the cylinder-piston device using compressed air, and one end of the compressed air pipeline is connected to a compressed air source, and the other end is connected to the cylinder-piston device, and the compressed air input from the compressed air source flows into the cylinder-piston device in sequence via the gas source pressure stabilizer and the pneumatic device control portion.
[0015] Further, preferably, the support arm is composed of an upper support arm section and a lower support arm section, the lower support arm section being inserted into the upper support arm section in a telescopic manner and being fixed to the upper support arm section by a fixing member.
[0016] Further, preferably, the lower end of the lifting mechanism is fixed to a base, a slide for allowing the large container to slide to a predetermined position on the base and a stopper for stopping the large container at the predetermined position being formed on the base.
[0017] Further, preferably, the base is provided with universal wheels having a locking function at four corner portions of the bottom surface thereof.
[0018] Further, preferably, the rotary motor is a self-locking motor.
[0019] Further, preferably, the container tilting device is further provided with a gas charging mechanism for charging a gas into the large container through a charging pipe connected to the large container.
[0020] Further, preferably, the container tilting device is further provided with a flow meter provided on the discharge pipe and used for detecting the flow rate of the discharge from the discharge pipe.
[0021] Effects of the utility model
[0022] The container tilting device of the utility model can provide general usability, convenience and safety, and can accurately control the discharge. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 is a perspective view schematically showing the container tilting device of the utility model as viewed from the front side.
[0024] Figure 2 is a front view schematically showing the container tilting device of the utility model.
[0025] Figure 3 is a perspective view schematically showing the container tilting device of the utility model as viewed from the rear side.
[0026] Figure 4 is a rear view schematically showing the container tilting device of the utility model.
[0027] Figure 5 is a front view schematically showing that the clamping portion of the container tilting device of the utility model is turned by 90 degrees outwardly from the paper surface in a state that a workpiece (ton barrel) is installed.
[0028] Figure 6is a side view schematically showing that the clamping portion of the container tilting device of the present application is turned by 90 degrees to the outside of the paper in a state where a workpiece (a ton barrel) is installed. DETAILED DESCRIPTION
[0029] Hereinafter, the embodiments will be described in detail with reference to the drawings. Note that the following embodiments are not intended to limit the technical scope of the present application. Although a plurality of features is described in the embodiments, the plurality of features is not intended to limit the features of the technical scope of the present application, and the plurality of features can be arbitrarily combined. Also, in the drawings, the same or similar components are denoted by the same reference numerals, and repetitive explanation is omitted.
[0030] As used in the specification, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise. As used in the specification and in the claims, the terms "comprises", "comprising", "has", "having", "includes", "including", "contains", "containing" or variations of these terms are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises, has, includes, contains a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. As used in the specification and in the claims, the term "and / or" includes all combinations of one or more of the associated listed items.
[0031] In the specification, when it is said that an element is "on", "attached to", "connected to", "coupled to", or "contacted" another element, the element can be directly on, attached to, connected to, coupled to, or contacted to the other element, or intervening elements can be present.
[0032] In the specification, the terms "first", "second", "third", and the like are used only to facilitate explanation and are not intended to limit. Any technical features indicated by "first", "second", "third", and the like are interchangeable.
[0033] In the specification, spatial relationship terms such as "upper", "lower", "front", "rear", "top", "bottom", and the like can describe a relationship of one feature to another feature in the drawings. It will be understood that the spatial relationship terms encompass different orientations of the device in use or operation in addition to the orientation depicted in the drawings. For example, if the device is turned over, then the element that is described as on top of other elements would now be oriented downward below the other elements. The device can be oriented in other ways (rotated at 90 degrees or at other orientations) and the relative spatial relationships would be interpreted accordingly.
[0034] Example 1
[0035] Figure 1 is a perspective view schematically showing the container tilting device of the present application as viewed from the front side. Figure 2 is a front view schematically showing the container tilting device of the present application.Figure 3 is a perspective view schematically showing the container pouring device of the present application as viewed from the rear side. Figure 4 is a rear view schematically showing the container pouring device of the present application.
[0036] Hereinafter, Figure 1 the paper surface outer side of the container pouring device 100 in Figure 3 is referred to as the front side, and the paper surface outer side of the container pouring device 100 in
[0037] is referred to as the rear side. Figures 1 to 4 As shown in , the container pouring device 100 of the present application is in a substantially gantry shape, which is provided with: a base 30 in a flat plate shape, on the upper surface of which two slide ways 301 for sliding a workpiece (in the present embodiment, a ton barrel storing paint or glue, etc.) as an object of lifting and overturning and a stopper 302 provided at a predetermined position on the end side of the two slide ways 301 and stopping the workpiece are formed, and further, on the bottom surface of the base 30, a universal wheel 303 having a locking function is installed at each of the four corner portions; a lifting mechanism 20 provided with a pair of hydraulic cylinders 201 vertically arranged and spaced apart by a predetermined interval, the hydraulic cylinders 201 each including a cylinder body 202 and a hydraulic rod 203 inserted into the cylinder body 202 in a manner capable of being extended and retracted with respect to the cylinder body 202; a cross beam 10 fixed to the end (upper end) of the hydraulic rod 203; a pair of support arms 11 fixed to the inner side of the hydraulic rod 203 in the length direction of the cross beam 10 at a predetermined interval and each vertically and downwardly hanging from the cross beam 10; and an overturning mechanism 12 installed at the end (lower end) of one support arm 11 for overturning the workpiece.
[0038] Considering the weight of the ton barrel, it is preferable that the cross beam and the support arm are integrally formed, for example, by casting, of course, not limited thereto, but the support arm and the cross beam can also be welded together by welding.
[0039] The overturning mechanism 12 is provided with a clamping portion 13 and an overturning controller 14.
[0040] Figure 5 The clamping portion 13 is provided with: a hoop 131 as a holding member, which is detachably installed between the pair of support arms 11, can be separated in the circumferential direction, and is used to hold the ton barrel 50 (see Figure 6 ) from the outer periphery in the circumferential direction; and a locking buckle 132 as a locking member, which is installed on the outer peripheral surface of the hoop 131 and is used to lock the hoop 131. For example, in the case of installing the ton barrel 50, as long as the ton barrel 50 is put in after the hoop 131 is opened in the circumferential direction and the hoop 131 is locked by the locking buckle 132.
[0041] The overturning controller 14 is installed on the outer side of one support arm 11, and in Embodiment 1 is provided with a rotary motor 141 and an operation handle 142 connected to the rotary motor 141.
[0042] like Figures 2 to 4 As shown, protrusions 135 are formed on the two sides (at 180 degrees) facing each other on the outer peripheral surface of the hoop 131. Multiple grooves 133 arranged in height are formed on each protrusion 135. The multiple grooves 133 on both sides are at the same height from top to bottom.
[0043] The rotation shaft of the rotary motor 141 is connected to a hoop rotation connector 134 mounted on the hoop 131 of the support arm 11 on which the rotary motor 141 is mounted. At the lower end and outer side of the other support arm 11 where the rotary motor is not mounted, at the same height as the hoop rotation connector 134, a fixing pin 15 is installed (i.e., the height of the axis of the hoop rotation connector 134 and the fixing pin 15 are aligned). The hoop rotation connector 134 and the fixing pin 15 serve as the rotation shaft of the hoop, respectively inserted into two left and right grooves 133 at the same height (hereinafter referred to as corresponding in the height direction). That is, the hoop rotation connector 134 and the fixing pin 15 define the pivot axis of the hoop (ton container).
[0044] Thus, the rotation of the rotating shaft of the rotary motor 141 causes the hoop 131 to rotate around the pivot axis. In addition, the operating handle 142 is engraved with a scale, and the operator can rotate the operating handle 142 to rotate the rotary motor 141 by a specified number of revolutions.
[0045] Alternatively, instead of a control handle, the rotation angle of the rotary motor can be output to a display screen, allowing the operator to obtain the number of rotations. When precise control of the rotation number is not required, the operator can also visually adjust the rotation angle of the ton container.
[0046] In this embodiment, the rotary motor 141 is a self-locking motor (a motor with an automatic locking function) that can hold the workpiece at the required angle.
[0047] In this embodiment, since multiple grooves 133 arranged in height are formed on the protrusions 135 on both sides, the height of the hoop 131 can be finely adjusted by inserting the hoop rotation connector 134 and the fixing pin 15 into the corresponding grooves 133 in the height direction, and the hoop 131 can be fixed at this height position by the fixing pin 15.
[0048] In addition, in actual processing, the actual size of the workpiece may be slightly different due to non-standard parts or processing errors. If it is the conventional clamping part 13, the radial dimension cannot be adjusted, so the workpiece may slide or even fail to be clamped because the radial dimension of the workpiece does not match the radial dimension of the hoop 131.
[0049] In the present embodiment, the above problem can be solved by replacing the clamping portion 13 of different sizes. Specifically, for example, when the radial dimension of the ton barrel 50 is slightly smaller than the radial dimension of the already installed collar 131, the collar 131 of a corresponding size can be replaced. Since the newly replaced collar 131 has a slightly smaller radial dimension, the depth of the insertion of the fixing pin 15 into the groove can be adjusted by adding a gasket. Conversely, when the radial dimension of the ton barrel 50 is slightly larger than the radial dimension of the already installed collar 131, the depth of the insertion of the fixing pin 15 into the groove can be adjusted by reducing the gasket.
[0050] Therefore, the container pouring device 100 of the present application can quickly realize the clamping and fixing of containers of different sizes, and the clamping is reliable.
[0051] In the present embodiment, in order to realize the adjustment of the height direction and the radial direction of the clamping portion, the structure of the collar rotating connecting piece 134 and the fixing pin 15 respectively inserted into different grooves 133 in the height direction is adopted, of course, not limited thereto, as long as the rotating shaft of the rotating motor is connected with the gripping piece, and the gripping piece is rotated by the rotating shaft, different structures can also be adopted.
[0052] In addition, in the present embodiment, the pair of supporting arms 11 are respectively composed of a supporting arm upper section 11a and a supporting arm lower section 11b, the supporting arm lower section 11b is inserted into the supporting arm upper section 11a in a telescopic manner relative to the supporting arm upper section 11a, and can be fixed to the supporting arm upper section 11a by a fixing piece 111. By adjusting the telescopic extension of the supporting arm lower section 11b relative to the supporting arm upper section 11a, the height of the collar 131 (ton barrel 50) can be further adjusted, and after the height is adjusted, the fixing piece 111 is tightened.
[0053] In the present embodiment, the lifting mechanism 20 adopts a known pneumatic hydraulic mechanism, that is, the transmission of the hydraulic cylinder is controlled by compressed air, more specifically, the control element in the hydraulic system is a pneumatic valve, and the opening and closing action of the pneumatic valve is controlled by using air pressure signals, when the air pressure signal reaches a certain value, the pneumatic valve is opened or closed, thereby controlling the direction and pressure of the liquid flow in the hydraulic system.
[0054] Of course, not limited thereto, a common hydraulic transmission mechanism can also be adopted, as long as it can bear the weight of the overturning object and lift.
[0055] Since the lifting mechanism 20 of the present embodiment adopts a known pneumatic hydraulic mechanism, the internal structure and principle of the pneumatic hydraulic mechanism are omitted, and only the structure of the pneumatic element is described below.
[0056] The lifting mechanism 20 has, in addition to the hydraulic cylinder 201, an air pressure stabilizer 21, an air device control section 22, and a compressed air pipe 23.
[0057] The air pressure stabilizer 21 and the air device control section 22 are provided in one of the two cylinders 202 (in the side close to the rotary motor in the drawing, but can be the other side).
[0058] As shown in Figure 3 , the air pressure stabilizer 21 has a safety valve 211 that automatically releases pressure when the pressure of the input compressed air exceeds a set threshold, a pressure gauge 212 that detects the pressure of the input compressed air, and a filter 213 that filters the input compressed air.
[0059] The air device control section 22 controls the flow direction and pressure of the working fluid in the hydraulic cylinder 201 using compressed air.
[0060] One end of the compressed air pipe 23 is connected to a compressed air source (not shown), and the other end is connected to the hydraulic cylinder 201, so that the compressed air input from the compressed air source flows into the hydraulic cylinder 201 in sequence through the air pressure stabilizer 21 and the air device control section 22.
[0061] In addition, the compressed air pipe 23 is also connected between the two hydraulic cylinders 201 and is covered by the tubular stopper 302, i.e., the compressed air pipe 23 passes through the tubular stopper 302 between the two hydraulic cylinders 201.
[0062] In this embodiment, the portion of the compressed air pipe 23 between the two hydraulic cylinders 201 is covered by the tubular stopper 302, which can prevent the stopper and the compressed air pipe from interfering with each other, has a simple structure and saves space, and of course the two can be provided separately.
[0063] In addition, in the embodiment, the container tipping device 100 has a movable base 30 for the sake of convenience of movement and operation, but is not limited thereto, and of course the entire container tipping device 100 can be provided as a fixed type that cannot be moved.
[0064] Hereinafter, the operation process of lifting and turning the workpiece by the container tipping device 100 will be described in detail.
[0065] Figure 5 and Figure 6 indicates that the ton barrel 50 as a workpiece is clamped in the hoop 131 and the hoop 131 (ton barrel 50) is rotated 90 degrees from the horizontal state to the front of the paper, Figures 1 to 4 is a perspective view, Figure 5 is a side view. Figure 6 is a side view.
[0066] First, inFigure 1 In the state shown in FIG. 6, the container tipping device 100 is moved to the vicinity of the ton barrel 50 and the universal wheel 303 is locked, the hoop 131 is opened in the circumferential direction, and the ton barrel 50 is slid along the two slides 301 provided on the base 30 in an erected posture on the upper surface of the base 30, and the ton barrel 50 is stopped by the stopper 302 to ensure that the ton barrel 50 does not slide out of the base 30.
[0067] After the ton barrel 50 is inserted into the hoop 131, it is locked by the locking buckle 132. Thus, the clamping step is completed.
[0068] Next, the lifting step is entered.
[0069] As shown in FIG. 7, compressed air from a compressed air source (not shown) enters the compressed air line 23, and flows into the hydraulic cylinder 201 in sequence through the air source pressure stabilizer 21 and the pneumatic device control section 22. Figure 3 Figure 4 As described above, in the present embodiment, the lifting mechanism 20 employs a known pneumatic hydraulic mechanism, and by using the compressed air flowing into the two cylinder bodies 202 to control the pneumatic valve provided in the cylinder body 202, the flow direction and pressure of the working liquid can be switched.
[0070] By operating the pneumatic device adjustment handle 22, the extension, retraction and pressure holding of the hydraulic rod 203 relative to the cylinder body 202 can be controlled.
[0071] For example, when the pneumatic device adjustment handle 22 is in the lower position (vertically downward), the working liquid flows from bottom to top, pushing the hydraulic rod 203 to extend relative to the cylinder body 202, and thus the ton barrel 50 rises.
[0072] When the pneumatic device adjustment handle 22 is in the upper position (vertically upward), the working liquid flows from top to bottom, causing the hydraulic rod 203 to retract relative to the cylinder body 202, and thus the ton barrel 50 descends.
[0073] When it is necessary to keep the ton barrel 50 at a certain height, the pneumatic device adjustment handle 22 is placed in the middle position (horizontally), and the working liquid is not allowed to flow, and thus the ton barrel 50 is kept at a certain height.
[0074] After the ton barrel 50 is kept at the desired height by the lifting mechanism 20, the overturning step is entered.
[0075] Of course, before clamping the ton barrel 50, the height of the hoop 131 can also be adjusted by inserting the fixed pin 15 and the hoop rotating link 134 into another pair of grooves 133 of different heights, and / or the height of the support arm lower section 11 can be adjusted by pulling out the fixed bolt 111.
[0076] Of course, before clamping the ton barrel 50, the height of the hoop 131 can also be adjusted by inserting the fixed pin 15 and the hoop rotating link 134 into another pair of grooves 133 of different heights, and / or the height of the support arm lower section 11 can be adjusted by pulling out the fixed bolt 111.
[0077] The operator rotates the operation handle 142, controls the number of rotations of the rotating motor 141 according to the scale engraved on the operation handle 142, and rotates the hoop 131 connected to the rotating shaft by a predetermined angle.
[0078] For example, as shown in Figure 5 , Figure 6 , the hoop 131 with the ton barrel 50 clamped is rotated 90 degrees from the position shown in Figures 1 to 4 to the front of the paper and kept in a horizontal posture.
[0079] Here, the horizontal posture is only an example, and the container pouring device 100 of the present application can turn the workpiece 360 degrees or even more.
[0080] When the ton barrel 50 is kept in a proper posture, the liquid in the ton barrel 50 is output to the outside through the discharge pipe 60.
[0081] At this time, the outflow speed of the liquid in the ton barrel 50 can be controlled by controlling the angle of inclination of the ton barrel 50.
[0082] Of course, the operation sequence of the above clamping step, lifting step and turning step is only an example, for example, the operator can appropriately change according to the height relationship between the workpiece and the hoop and the current posture of the hoop. The lifting step can be performed first, followed by the clamping step, and finally the turning step. The turning step can be performed first, followed by the clamping step, and then the lifting step and the turning step. In addition, the turning step can be performed simultaneously with the lifting step.
[0083] After discharging, the ton barrel 50 (which can be an empty ton barrel or a ton barrel with remaining liquid) is turned to an upright state, and then from the turning position (rising position) to the descending position, and then the ton barrel is loosened, and then the ton barrel is removed from the base.
[0084] As described above, according to the container pouring device of embodiment 1, it is easy to operate, safe, and can quickly achieve clamping and fixing of containers of different sizes, and the clamping is firm, and the container bottom can not be left.
[0085] In addition, by controlling the outflow speed of the liquid in the ton barrel 50, precise discharge control can be achieved.
[0086] Therefore, the container pouring device of the present application can balance the versatility, convenience and safety, and can accurately control the discharge.
[0087] Example 2
[0088] In addition, a charging pipe 70 can be connected to the ton barrel 50 according to actual needs, and a gas is input through the charging pipe 70 to push the liquid in the ton barrel 50 to be output from the discharging pipe 60. In order to ensure that the liquid in the ton barrel 50 is not oxidized, a non-active gas, such as nitrogen, is preferably used. At this time, the pressure of the gas input from the charging pipe 70 can be controlled through a pressure gauge (not shown), so that the outflow speed of the liquid in the ton barrel 50 can be controlled, and accurate discharging control can be further achieved.
[0089] Example 3
[0090] In addition, as preferred, a flow meter (not shown) can be connected to the discharging pipe 60, the flow rate is detected, and the detected output is displayed in real time on a display panel (not shown), so that the quantitative output of the liquid in the ton barrel 50 can be achieved.
[0091] Through quantitative output and control of the outflow speed, accurate discharging control can be further achieved.
[0092] In the present application, the large container refers to a container with a volume of 100L or more or a container with a total weight of 100kg or more, such as the ton barrel mentioned above, and the total weight of the ton barrel itself plus the content stored therein, such as paint or glue, is usually 200-300kg.
[0093] It should be noted that the above description of the container pouring device of the present application is exemplary, and the application object of the container pouring device of the present application is not limited to a ton barrel, and is not limited to a large container for storing liquid, but is a large container, and those skilled in the art can make various modifications and changes within a reasonable range.
[0094] In addition, it should be noted that in the above embodiment, the cross beam, the supporting arm, the cylinder body and the hoop of the container pouring device are made of cast iron coated with anti-rust paint, and the hydraulic rod is made of carbon steel. Of course, those skilled in the art can make reasonable choices from the environment of the use site, the cost of the device and the service life for each component of the container pouring device of the present application.
[0095] In addition, it should be noted that in the above embodiment, the lifting device uses a hydraulic cylinder, but it is not limited thereto, and any cylinder-piston device can be used.
[0096] In addition, it should be noted that the aspects of the present application described for one embodiment can be included in other different embodiments, although they are not specifically described for the other different embodiments. In other words, all embodiments and / or the features of any embodiment can be combined in any manner and / or combination, as long as they are not mutually contradictory.
Claims
1. A container tipping device for tipping large containers, characterized in that, The container tilting device (100) includes: A lifting mechanism (20) is used to lift the large container. The lifting mechanism (20) has a predetermined lowering position and is capable of lifting the large container from the predetermined lowering position to a predetermined rising position and holding it thereon. as well as The tilting mechanism (12) drives the large container at a predetermined rising position, causing the large container to tilt about the pivot axis to dump material from the large container.
2. The container tilting device according to claim 1, characterized in that, The lifting mechanism (20) has a pair of cylinder-plunger devices that are vertically arranged and spaced apart by a predetermined interval. Each cylinder-plunger device includes a cylinder and a plunger that is inserted into the cylinder in a telescoping manner relative to the cylinder.
3. The container tilting device according to claim 2, characterized in that, The container tipping device (100) also includes: A crossbeam (10) is fixed to the upper end of the plunger; and A pair of support arms (11) are fixed at predetermined intervals to the inside of the plunger along the length of the crossbeam (10), and hang vertically from the crossbeam (10). The flipping mechanism (12) is mounted on the lower end of the support arm (11) and has a clamping part (13) for receiving and holding the large container and a flipping controller (14) for flipping the large container around the pivot axis.
4. The container tilting device according to claim 3, characterized in that, The clamping part (13) includes: a clamping member installed between the support arms (11) and capable of separating in the circumferential direction for circumferentially clamping the outer periphery of the large container; and a locking member installed on the outer peripheral surface of the clamping member for locking the clamping member.
5. The container tilting device according to claim 4, characterized in that, The flip controller (14) includes a rotary motor (141) which is mounted on the outside of one of the support arms (11) along the length of the crossbeam (10). The rotating shaft of the rotary motor is connected to the clamping member, and the clamping member is rotated by rotating the rotating shaft.
6. The container tilting device according to claim 5, characterized in that, The flip controller (14) also has a manual operation unit, which can control the rotation speed of the rotary motor (141) through manual operation by the operator.
7. The container tilting device according to claim 6, characterized in that, The manual operation unit is an operating handle (142), on which a scale is engraved. The operator can rotate the operating handle by rotating the scale by a specified number of times to make the rotary motor (141) rotate the corresponding number of revolutions.
8. The container tilting device according to claim 5, characterized in that, On the outer peripheral surface of the clamping member, protrusions (135) are formed on both sides facing each other. In each protrusion (135), a plurality of grooves (133) are formed in a height arrangement. The plurality of grooves (133) on both sides are formed in multiple pairs with the same height in the height direction. A fixing pin (15) is installed on the lower end of the other support arm where the rotary motor is not installed and on the outer side of the crossbeam along its length. The fixed pin (15) and the rotating connector (134) of the clamping member connected to the rotating shaft of the rotating motor are respectively inserted into one of the plurality of grooves (133), and the fixed pin (15) and the rotating connector (134) define the pivot axis of the large container.
9. The container tilting device according to claim 2, characterized in that, The lifting mechanism (20) is a pneumatic-hydraulic mechanism. The lifting mechanism also includes an air source regulator (21), a pneumatic device control unit (22), and a compressed air pipeline (23). The air source pressure regulator (21) includes: a safety valve (211) that automatically releases pressure when the pressure of the input compressed air exceeds a set threshold; a pressure gauge (212) that detects the pressure of the input compressed air; and a filter (213) that filters the input compressed air. The pneumatic control unit (22) uses compressed air to control the flow direction and pressure of the working fluid in the cylinder-plunger device. One end of the compressed air pipeline (23) is connected to the compressed air source, and the other end is connected to the cylinder-plunger device, so that the compressed air input from the compressed air source flows into the cylinder-plunger device in sequence through the air source regulator (21) and the pneumatic device control unit (22).
10. The container tilting device according to claim 3, characterized in that, The support arm (11) is composed of an upper section (11a) and a lower section (11b). The lower section (11b) is inserted into the upper section (11a) in a telescoping manner relative to the upper section (11a) and can be fixed to the upper section (11a) by a fastener (111).
11. The container tilting device according to claim 1, characterized in that, The lower end of the lifting mechanism (20) is fixed to the base (30). A slide (301) for the large container to slide on the base (30) to a predetermined position and a stop (302) for limiting the large container at the predetermined position are formed on the base (30).
12. The container tilting device according to claim 11, characterized in that, The base (30) has four corners on its bottom surface equipped with casters (303) with locking function.
13. The container tilting device according to claim 5, characterized in that, The rotary motor is a self-locking motor.
14. The container tilting device according to any one of claims 1 to 13, characterized in that, The container tilting device also includes a gas feeding mechanism, which feeds gas into the large container through a feeding pipe (70) connected to the large container.
15. The container tilting device according to any one of claims 1 to 13, characterized in that, The container tilting device also includes a flow meter installed in the discharge pipe (60) for detecting the flow rate discharged from the discharge pipe (60).