Unreeling device and reel changing supporting mechanism thereof
The rotating and abutting support structure design solves the problem of large footprint of existing horizontal unwinding devices, and enables efficient roll support and roll changing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-16
- Publication Date
- 2026-03-24
AI Technical Summary
Existing horizontal unwinding devices require a large amount of space during roll changing due to the long movement distance of the translational support structure, which cannot effectively reduce the floor space occupied.
The rotating avoidance method is adopted. The combination of rotating plate and support plate realizes the support of the coil. When changing the coil, the position of the rotating plate is adjusted by the rotating drive component and the locking component to avoid the space of the coil and reduce the footprint.
While achieving coil support, it effectively reduces the floor space required and improves coil changing efficiency.
Smart Images

Figure CN224030259U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the battery production and manufacturing technical field, specifically for a kind of unwinding device and its roll change support mechanism. BACKGROUND
[0002] In the production and manufacturing process of battery cell, the pole piece is continuous strip, and the continuous feeding is realized by adopting the mode of roll unwinding. In order to reduce the frequency of roll change, it is required to store longer pole piece strip in the roll, that is, the existing pole piece roll has the characteristics of large roll diameter and heavy weight, therefore, for the pole piece roll, a horizontal unwinding device with two end supports is needed. At the same time, since the two ends of the roll are provided with support structures, there is a positional interference between the support structures and the roll during roll change, therefore, in the existing horizontal unwinding device, at least one of the support structures at the two ends needs to be provided as a movable support structure.
[0003] The existing movable support structure is mostly a translational support structure, which is integrally installed on a linear guide rail and is driven to move horizontally by a driving mechanism. During roll change, the translational support structure is horizontally moved out of the support station along the linear guide rail, and after the roll change is completed, the translational support structure is horizontally moved back along the linear guide rail to support the roll. However, since the translational support structure needs to move a long distance to avoid the linear guide rail, it has the disadvantage of occupying a large space. SUMMARY
[0004] Therefore, the utility model aims to provide an unwinding device and a roll change support mechanism, which adopts a rotating avoidance mode to not only support the roll but also effectively reduce the floor area.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] The utility model firstly provides a roll change support mechanism, which comprises a base assembly and a rotating support assembly.
[0007] The base assembly comprises a bearing seat, and a rotating shaft is installed on the bearing seat and rotationally matched with the bearing seat.
[0008] The rotating support assembly comprises a rotating plate and a support assembly, and the rotating plate rotates synchronously with the rotating shaft. The support assembly comprises a support plate and a first driving assembly. The support plate is installed on the rotating plate and can move along the radial direction of the rotating shaft, and the first driving assembly is installed on the rotating plate and is used to drive the support plate to move relative to the rotating plate. One end of the support plate radially outward is provided with a notch for cooperation with a mandrel.
[0009] The bearing seat is provided with a locking assembly for locking the vertical support position of the rotating plate.
[0010] Further, a rotating driving assembly is arranged on the base assembly and used for driving the rotating shaft to rotate so as to adjust the rotating position of the rotating plate.
[0011] Further, a first guide rail is arranged on the rotating plate, and a first sliding block in sliding cooperation with the first guide rail is arranged on the first guide rail.
[0012] Further, the first driving assembly comprises a first driving cylinder fixedly arranged on the rotating plate, and a piston rod of the first driving cylinder is fixedly connected with the supporting plate.
[0013] Further, a first limiting plate and a second limiting plate are arranged on the rotating plate, and the second limiting plate is located on a side radially outward of the first limiting plate; a first contact sensor and a second contact sensor are arranged on the supporting plate; the first contact sensor is used for cooperating with the first limiting plate to detect a first avoiding position of the supporting plate moving radially inward, and the second contact sensor is used for cooperating with the second limiting plate to detect a first supporting position of the supporting plate moving radially outward.
[0014] Further, a third contact sensor and a fourth contact sensor are arranged on the rotating plate; the third contact sensor is used for detecting a second avoiding position of the rotating plate rotating, and a side baffle is arranged on the base assembly, and the fourth contact sensor is arranged on the side baffle and used for cooperating with the rotating plate to detect a second supporting position of the rotating plate rotating.
[0015] Further, a light coupling assembly for detecting the rotating plate rotating to the second supporting position is arranged between the bearing seat and the rotating shaft, and the light coupling assembly comprises a light coupling sensor arranged on the bearing seat and a sensing sheet arranged on the rotating shaft.
[0016] Further, the locking assembly comprises a second driving cylinder fixedly arranged on the bearing seat, a locking plug is arranged on a piston rod of the second driving cylinder, a locking plug hole is arranged on the rotating plate and matched with the locking plug, and a locking sleeve is arranged in the locking plug hole.
[0017] Further, a conical shaft section is arranged on the locking plug, and a conical hole section matched with the conical shaft section is arranged in the locking sleeve.
[0018] The utility model also provides a pay-off device, including fixed support end and movable support end, the fixed support end includes fixedly installed fixed support seat, the fixed support seat is installed with the second bearing seat, the second bearing seat is installed with the core shaft which is rotationally matched with and is used for the sleeve material roll, the fixed support seat is equipped with the pay-off driving assembly for driving the core shaft rotates;
[0019] The movable support end comprises a fixedly installed movable support base, and the roll changing support mechanism is installed on the movable support base.
[0020] The base assembly is slidingly fitted on the movable support base, and the direction in which the base assembly moves relative to the movable support base is parallel to the mandrel.
[0021] The beneficial effects of the present application are as follows:
[0022] The unwinding device of the present application has the following beneficial effects: the second bearing seat is arranged on the fixed support end to install the mandrel, so as to achieve the purpose of driving the roll material to unwind; the movable support end is arranged, and the roll changing support mechanism is installed on the movable support end; when the roll material is changed, the first driving assembly drives the support plate to move in the direction of radially inward of the rotating shaft and to be separated from the mandrel, and then the rotating driving assembly is used to drive the rotating plate to rotate around the rotating shaft to leave enough space for the roll material to change, so as to achieve the purpose of avoiding the roll material; after the new roll material is sleeved on the mandrel, the rotating driving assembly is used to drive the rotating plate to rotate around the rotating shaft and to reset to the support position, and then the first driving assembly is used to drive the support plate to move in the direction of radially outward of the rotating shaft, so as to achieve the purpose of supporting the mandrel and the roll material. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to make the purpose, technical scheme and beneficial effects of the present application more clear, the present application is described below with the help of the following drawings:
[0024] Figure 1 Fig. 1 is a structural schematic view of the unwinding device of the present application;
[0025] Figure 2 Fig. 2 is an axial view of the unwinding device of the present application; Figure 1
[0026] Fig. 3 is a front view of the roll changing support mechanism of the present application; Figure 3
[0027] Fig. 4 is an A-A sectional view of the unwinding device of the present application; Figure 4 Figure 3 Fig. 5 is a left view of the unwinding device of the present application;
[0028] Figure 5 Figure 3 Fig. 6 is an axial view of the unwinding device of the present application.
[0029] Figure 6 Fig. 7 is a left view of the unwinding device of the present application. Figure 3
[0030] Explanation of reference signs:
[0031] 11 - fixed support end; 110 - fixed support seat; 111 - second bearing seat; 112 - mandrel; 113 - unwinding drive motor; 114 - synchronous belt mechanism;
[0032] 12 - movable support end; 120 - movable support seat; 121 - bearing seat; 122 - rotating shaft; 123 - rotating plate; 124 - support plate; 125 - first guide rail; 126 - first sliding block; 127 - first drive cylinder; 128 - notch; 129 - second drive cylinder; 130 - locking plug; 131 - locking socket; 1311 - locking sleeve; 132 - rotating drive motor; 133 - transmission shaft; 134 - coupling; 135 - first limiting plate; 136 - second limiting plate; 137 - first contact sensor; 138 - second contact sensor; 139 - third contact sensor; 140 - fourth contact sensor; 141 - side baffle; 142 - optical coupling sensor; 143 - inductive sheet; 144 - second guide rail; 145 - second sliding block. DETAILED DESCRIPTION
[0033] The utility model will be further explained in connection with the drawings and specific embodiments, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model.
[0034] As Figures 1-2 shown, the unwinding device of the embodiment includes a fixed support end 11 and a movable support end 12. The fixed support end 11 includes a fixedly installed fixed support seat 110, the fixed support seat 110 is installed with a second bearing seat 111, the second bearing seat 111 is installed with a mandrel 112 for sleeving the roll material in rotation cooperation, and the fixed support seat 111 is provided with an unwinding drive assembly for driving the mandrel 111 to rotate. Specifically, the unwinding drive assembly of the embodiment includes an unwinding drive motor 113, which is in transmission connection between the unwinding drive motor 113 and the mandrel 112. Specifically, the unwinding drive motor 113 and the mandrel 112 of the embodiment are in transmission connection by using a synchronous belt mechanism 114. Of course, in other embodiments, the unwinding drive motor 113 and the mandrel 112 can also be in transmission connection by using a gear transmission mechanism and a chain transmission mechanism, which will not be described in detail.
[0035] The movable support end 12 includes a fixedly installed movable support seat 120, and the movable support seat 120 is installed with a roll changing support mechanism. Specifically, Figures 3-6As shown, the roll changing support mechanism of the embodiment comprises a base assembly and a rotating support assembly. In the embodiment, the base assembly comprises a bearing seat 121, and a rotating shaft 122 is installed on the bearing seat 121 in a rotating fit, and the rotating shaft 122 is parallel to the mandrel 112. In the embodiment, the rotating support assembly comprises a rotating plate 123 and a support assembly, and the rotating plate 123 rotates synchronously with the rotating shaft 122. In the embodiment, the support assembly comprises a support plate 124 and a first driving assembly. The support plate 124 is installed on the rotating plate 123 and can move in the radial direction of the rotating shaft 122, and the first driving assembly is installed on the rotating plate 124 and is used to drive the support plate 124 to move relative to the rotating plate 123. Specifically, in the embodiment, the rotating plate 123 is provided with a first guide rail 125, the first guide rail 125 is installed on the first guide rail 125 in a sliding fit, and the support plate 124 is installed on the first guide rail 126. The first driving assembly of the embodiment comprises a first driving cylinder 127 fixedly installed on the rotating plate 123, and the piston rod of the first driving cylinder 127 is fixedly connected with the support plate 124. Specifically, the first driving cylinder 127 of the embodiment adopts a gas cylinder, and in other embodiments, the first driving cylinder 127 can also adopt a hydraulic cylinder or an electric cylinder, which will not be described herein. In the embodiment, one end of the support plate 124 radially outward is provided with a notch 128 used for cooperating with the mandrel 112. In the embodiment, the notch 128 is an arc-shaped notch matched with the outer wall of the mandrel 112. Of course, in other embodiments, the notch 128 can also be provided as a V-shaped groove or the like, which will not be described herein.
[0036] In the embodiment, the bearing seat 121 is provided with a locking assembly used for locking the vertical support position of the rotating plate 123. Specifically, the locking assembly comprises a second driving cylinder 129 fixedly installed on the bearing seat 121, a locking plug 130 is installed on the piston rod of the second driving cylinder 129, the rotating plate 123 is provided with a locking hole 131 matched with the locking plug 130, and a locking sleeve 1311 is arranged in the locking hole 131, as shown. Figure 4 When the rotating plate 123 is rotated to the vertical support position, the locking plug 130 is driven by the second driving cylinder 129 to be inserted into the locking sleeve 1311, so that the position of the rotating plate 123 can be locked, and the structural strength of the rotating plate 123 in the vertical position is improved. In the embodiment, the locking plug 130 is provided with a tapered shaft segment, and the locking sleeve 1311 is provided with a tapered hole segment matched with the tapered shaft segment, and the tapered shaft segment and the tapered hole segment can play an axial positioning role.
[0037] In the embodiment, the roll changing support mechanism further comprises a rotating driving assembly used for driving the rotating shaft 122 to rotate to adjust the rotating position of the rotating plate 123. As shown. Figures 1-2As shown, the rotating driving assembly of the embodiment comprises a rotating driving motor 132, and a transmission shaft 133 is connected to the output shaft of the rotating driving motor 132, and the transmission shaft 133 is connected to the rotating shaft 122 through a shaft coupling 134.
[0038] In the preferred embodiment of the embodiment, the rotating plate 123 is provided with a first limiting plate 135 and a second limiting plate 136, and the second limiting plate 136 is located on the side radially outward of the first limiting plate 135, as shown. Figures 3-6 As shown, the support plate 124 of the embodiment is provided with a first contact sensor 137 and a second contact sensor 138; the first contact sensor 137 is used to cooperate with the first limiting plate 135 to detect the first avoiding position of the support plate 124 radially inward, and the second contact sensor 138 cooperates with the second limiting plate 136 to detect the first supporting position of the support plate 124 radially outward. Specifically, when the support plate 124 is located at the first avoiding position, the support plate 124 is separated from the mandrel 112, at which time the rotating plate 123 can be driven to rotate to change the roll. When the support plate 124 is located at the first supporting position, the notch 128 on the support plate 124 cooperates with the mandrel 112 and supports the mandrel 112.
[0039] As shown, Figures 3-6 In the preferred embodiment of the embodiment, the rotating plate 123 is provided with a third contact sensor 139 and a fourth contact sensor 140; the third contact sensor 138 is used to detect the second avoiding position of the rotating motion of the rotating plate 123; a side baffle 141 is installed on the base assembly, and the fourth contact sensor 140 is installed on the side baffle 141 to cooperate with the rotating plate 123 to detect the second supporting position of the rotating motion of the rotating plate 123. Specifically, when the rotating plate 123 is located at the second avoiding position, it indicates that the rotating plate 123 has completely avoided the position space required for roll changing, avoiding interference with the roll material. When the rotating plate 123 is located at the second supporting position, it indicates that the rotating plate 123 is located at the vertical supporting position.
[0040] In the preferred embodiment of the embodiment, a light coupling assembly is arranged between the bearing seat 121 and the rotating shaft 122 for detecting the rotating motion of the rotating plate 123 to the second supporting position. Specifically, the light coupling assembly comprises a light coupling sensor 142 installed on the bearing seat 121 and a sensing sheet 143 installed on the rotating shaft 122. As shown, Figure 4 In the embodiment, the light coupling sensor 142 is provided with two, corresponding to the second avoiding position and the second supporting position of the rotating plate 123, that is, the rotating position of the rotating shaft 122 can be positioned.
[0041] In the preferred embodiment of the embodiment, the base assembly is slidingly fitted on the movable support seat 120, and the moving direction of the base assembly relative to the movable support seat 120 is parallel to the mandrel 112. Specifically, asFigures 1-2 As shown, the movable support base 120 is provided with a second guide rail 144, and the second guide rail 144 is provided with a second sliding block 145 in sliding cooperation with the second guide rail 144. The base assembly is installed on the second sliding block 145. In this way, the position of the base assembly on the second guide rail 144 can be adjusted, so that the position of the roll changing support mechanism is adjusted to adapt to the unwinding requirements of the roll material with different widths.
[0042] The above-described embodiments are only preferred embodiments for fully illustrating the present application, and the protection scope of the present application is not limited thereto. Any equivalent substitutions or transformations made by those skilled in the art based on the present application are within the protection scope of the present application. The protection scope of the present application is subject to the claims.
Claims
1. A roll-changing support mechanism, characterized in that: Includes base assembly and rotating support assembly; The base assembly includes a bearing housing on which a rotating shaft is rotatably coupled. The rotating support assembly includes a rotating plate and a support assembly. The rotating plate rotates synchronously with the rotating shaft. The support assembly includes a support plate and a first drive assembly. The support plate is mounted on the rotating plate and can move radially along the rotating shaft. The first drive assembly is mounted on the rotating plate and is used to drive the support plate to move relative to the rotating plate. The radially outward end of the support plate is provided with a slot for engaging with a mandrel. The bearing housing is provided with a locking component for locking the vertical support position of the rotating plate; It also includes a rotation drive assembly for driving the rotation shaft to rotate in order to adjust the rotation position of the rotating plate.
2. The roll-changing support mechanism according to claim 1, characterized in that: The rotating plate is provided with a first guide rail, on which a first slider is installed in sliding cooperation, and the support plate is installed on the first slider.
3. The roll-changing support mechanism according to claim 2, characterized in that: The first drive assembly includes a first drive cylinder fixedly mounted on the rotating plate, and the piston rod of the first drive cylinder is fixedly connected to the support plate.
4. The roll-changing support mechanism according to claim 1, characterized in that: The rotating plate is provided with a first limiting plate and a second limiting plate, the second limiting plate being located on the radially outward side of the first limiting plate; the support plate is provided with a first contact sensor and a second contact sensor; the first contact sensor is used to cooperate with the first limiting plate to detect the first avoidance position of the support plate moving radially inward, and the second contact sensor cooperates with the second limiting plate to detect the first support position of the support plate moving radially outward.
5. The roll-changing support mechanism according to claim 1, characterized in that: The rotating plate is provided with a third contact sensor and a fourth contact sensor; the third contact sensor is used to detect the second avoidance position of the rotating plate's rotational movement; a side baffle is installed on the base assembly, and the fourth contact sensor is installed on the side baffle to cooperate with the rotating plate to detect the second support position of the rotating plate's rotational movement.
6. The roll-changing support mechanism according to claim 5, characterized in that: An optical coupling assembly for detecting the rotational movement of the rotating plate to the second support position is provided between the bearing housing and the rotating shaft. The optical coupling assembly includes an optical coupling sensor mounted on the bearing housing and a sensing plate mounted on the rotating shaft.
7. The roll-changing support mechanism according to claim 1, characterized in that: The locking assembly includes a second drive cylinder fixedly mounted on the bearing seat, a locking plug mounted on the piston rod of the second drive cylinder, a locking socket provided on the rotating plate to cooperate with the locking plug, and a locking sleeve provided in the locking socket.
8. The roll-changing support mechanism according to claim 7, characterized in that: The locking plug is provided with a tapered shaft section, and the locking sleeve is provided with a tapered hole section that mates with the tapered shaft section.
9. An unwinding device, characterized in that: It includes a fixed support end and a movable support end. The fixed support end includes a fixed support seat that is fixedly installed. A second bearing seat is installed on the fixed support seat. A mandrel that rotates with the mandrel and is used to sleeve the rolled material is installed in the second bearing seat. The fixed support seat is provided with an unwinding drive assembly for driving the mandrel to rotate. The movable support end includes a fixedly installed movable support base, on which a roll changing support mechanism as described in any one of claims 1-8 is installed, and the rotating shaft is parallel to the mandrel.
10. The unwinding device according to claim 9, characterized in that: The base assembly is slidably mounted on the movable support, and the direction in which the base assembly moves relative to the movable support is parallel to the spindle.